brake FORD RANGER 2019 Repair Manual

BREAKING-IN
You need to break in new tires for
approximately 300 mi (480 km). During
this time, your vehicle may exhibit some
unusual driving characteristics.
Avoid driving too fast during the first
1,000 mi (1,600 km)
. Vary your speed
frequently and change up through the
gears early. Do not labor the engine.
Do not tow during the first
1,000 mi
(1,600 km).
ECONOMICAL DRIVING
Your fuel economy is affected by several
things, such as how you drive, the
conditions you drive under, and how you
maintain your vehicle.
You may improve your fuel economy by
keeping these things in mind:
• Accelerate and slow down in a smooth,
moderate fashion.
• Drive at steady speeds without
stopping.
• Anticipate stops; slowing down may
eliminate the need to stop.
• Combine errands and minimize
stop-and-go driving.
• Close the windows for high-speed
driving.
• Drive at reasonable speeds (traveling
at 55 mph [88 km/h] uses 15% less
fuel than traveling at 65 mph [105
km/h]).
• Keep the tires properly inflated and use
only the recommended size.
• Use the recommended engine oil.
• Perform all regularly scheduled
maintenance. Avoid these actions; they reduce your fuel
economy:
•
Sudden accelerations or hard
accelerations.
• Revving the engine before turning it off.
• Idle for periods longer than one minute.
• Warm up your vehicle on cold
mornings.
• Use the air conditioner or front
defroster.
• Use the speed control in hilly terrain.
• Rest your foot on the brake pedal while
driving.
• Drive a heavily loaded vehicle or tow a
trailer.
• Carry unnecessary weight
(approximately 1 mpg [0.4 km/L] is
lost for every 400 lb [180 kilogram] of
weight carried).
• Driving with the wheels out of
alignment.
Conditions
• Heavily loading a vehicle or towing a
trailer may reduce fuel economy at any
speed.
• Adding certain accessories to your
vehicle (for example bug deflectors,
rollbars, light bars, running boards, ski
racks or luggage racks) may reduce
fuel economy.
• To maximize the fuel economy, drive
with the tonneau cover installed (if
equipped).
• Using fuel blended with alcohol may
lower fuel economy.
• Fuel economy may decrease with lower
temperatures during the first
5–10 mi
(12 –16 km) of driving.
• Driving on flat terrain offers improved
fuel economy as compared to driving
on hilly terrain.
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•
Transmissions give their best fuel
economy when operated in the top
cruise gear and with steady pressure
on the gas pedal.
• Four-wheel-drive operation (if
equipped) is less fuel efficient than
two-wheel-drive operation.
• Close the windows for high-speed
driving.
COLD WEATHER
PRECAUTIONS
The functional operation of some
components and systems can be affected
at temperatures below -13°F (-25°C).
OFF-ROAD DRIVING
Before going off-roading, consult with your
local governmental agencies to determine
designated off-road trails and recreation
areas. Also, be sure to understand any
off-road vehicle registration requirements
for the area in which you plan on driving.
Before taking your vehicle off-roading, a
basic vehicle inspection should be done to
make sure that the vehicle is in top working
condition.
Basic Off-road Driving Techniques
• Grip the steering wheel with thumbs
on the outside of the rim. This reduces
the risk of injury due to abrupt steering
wheel motions that occur when
negotiating rough terrain. Do not grip
the steering wheel with thumbs inside
the rim.
• Look ahead on your route noting
upcoming obstacles, surface texture
or color changes or any other factors
which may indicate a change in
available traction, and adjust the
vehicle speed and route accordingly. •
Always keep available ground
clearance in mind and pick a route that
minimizes the risk of catching the
underside of the vehicle on an obstacle.
• When negotiating low speed obstacles,
applying light brake pressure in
conjunction with the throttle helps
prevent the vehicle from jerking and
allows you to negotiate the obstacle
in a more controlled manner. Using 4L
also helps with this.
Crossing Obstacles
• Review the path ahead before
attempting to cross any obstacle. It is
best if the obstacle is reviewed from
outside the vehicle so that there is a
good understanding of terrain condition
both in front of and behind the
obstacle.
• If a large obstacle such as a rock
cannot be avoided, choose a path that
places the rock directly under the tire
rather than the undercarriage of the
vehicle. This helps prevent damage to
your vehicle.
Hill Climbing WARNING:
Extreme care should
be used when steering the vehicle in
reverse down a slope so as not to cause
the vehicle to swerve out of control.
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•
Always attempt to climb a steep hill
along the fall line of the slope and not
diagonally.
• If the vehicle is unable to make it up
the hill, DO NOT attempt to turn back
down the slope. Place the vehicle in
low range and slowly back down in
reverse.
• When descending a steep slope, select
low gear and activate hill descent
control. Use the throttle and brake
pedals to control your descent speed
as described earlier in this section using
hill descent control. Hill descent control
is functional in reverse (R) and should
be used in this situation.
After Off-Road Driving
It is important to complete a full vehicle
inspection after off-road driving. Some
items to check include:
• Check the wheels and undercarriage
for a buildup of mud or debris, which
can cause vehicle vibration.
• Make sure that the grille and radiator
are clear of any obstructions that may
affect cooling.
• Make sure that the brakes are in proper
working order and free of any mud,
stones and debris, which can become
trapped around the brake rotor,
backing plate and caliper.
• Check that the air filter is clean and dry.
• Inspect for torn or punctured boots on
ball joints, half shafts, steering gears.
• Inspect exhaust system for damage or
looseness.
• Inspect undercarriage fasteners. If any
are loose or damaged, tighten or
replace and make sure that you use the
proper torque specification. •
Inspect the wheels for dents, cracks,
or other damage.
• Clear any debris from the exhaust
components. For example, grass or hay.
DRIVING THROUGH WATER WARNING: Do not drive through
flowing or deep water as you may lose
control of your vehicle.
Note: Driving through standing water can
cause vehicle damage.
Note: Engine damage can occur if water
enters the air filter.
Before driving through standing water,
check the depth. Never drive through water
that is higher than the bottom of the wheel
hubs. When driving through standing water, drive
very slowly and do not stop your vehicle.
Your brake performance and traction may
be limited. After driving through water and
as soon as it is safe to do so:
•
Lightly press the brake pedal to dry the
brakes and to check that they work.
• Check that the horn works.
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Vehicles Sold in Canada: Getting
Roadside Assistance
To fully assist you should you have a
vehicle concern, Ford Motor Company of
Canada, Limited offers a complimentary
roadside assistance program. This program
is eligible within Canada or the continental
United States.
The service is available 24 hours a day,
seven days a week.
This program is separate from the New
Vehicle Limited Warranty, but the coverage
is concurrent with the powertrain coverage
period of your vehicle. Canadian roadside
coverage and benefits may differ from the
U.S. coverage.
If you require more information, please call
us in Canada at 1-800-665-2006, or visit
our website at www.ford.ca.
HAZARD FLASHERS
Note:
The hazard flashers operate when
the ignition is in any position, or if the key is
not in the ignition. If used when the vehicle
is not running, the battery loses charge. As
a result, there may be insufficient power to
restart your vehicle. The flasher control is on the
instrument panel. Use your
hazard flashers when your
vehicle is creating a safety hazard for other
motorists.
• Press the flasher control and all front
and rear direction indicators flash.
• Press the button again to switch them
off. FUEL SHUTOFF WARNING: If your vehicle has
been involved in a crash, have the fuel
system checked. Failure to follow this
instruction could result in fire, personal
injury or death.
Note: When you try to restart your vehicle
after a fuel shutoff, the vehicle makes sure
that various systems are safe to restart.
Once the vehicle determines the systems
are safe, then the vehicle allows you to
restart.
Note: In the event that your vehicle does
not restart after your third attempt, contact
a qualified technician.
The fuel pump shutoff stops the flow of
fuel to the engine in the event of a
moderate to severe crash. Not every
impact causes a shutoff.
Should your vehicle shut off after a crash,
you may restart your vehicle.
If your vehicle has a key system:
1. Switch off the ignition.
2. Switch to start position.
3. Switch off the ignition.
4. Switch on the ignition to re-enable the
fuel pump.
5. If the vehicle does not start, repeat steps 1 through 4.
If your vehicle has a push button start
system:
1. Press
START/STOP to switch off your
vehicle.
2. Press the brake pedal and START/STOP
to switch on your
vehicle.
3. Remove your foot from the brake pedal
and press
START/STOP to switch off
your vehicle.
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4. You can attempt to start the vehicle
by pressing the brake pedal and
START/STOP, or press START/STOP
without pressing the brake pedal.
5. If the vehicle does not start, repeat steps 1 through 4.
JUMP STARTING THE VEHICLE WARNING:
The gases around the
battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion
could result in personal injury or vehicle
damage. WARNING:
Batteries contain
sulfuric acid which can burn skin, eyes
and clothing, if contacted. WARNING:
Use only an
adequate-sized cable with insulated
clamps.
Preparing Your Vehicle
Note: Do not attempt to push-start your
automatic transmission vehicle. Automatic
transmissions do not have push-start
capability. Attempting to push-start a
vehicle with an automatic transmission may
cause transmission damage.
Note: Use only a 12-volt supply to start your
vehicle.
Note: Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle's electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch. Turn all
accessories off. Connecting the Jumper Cables WARNING:
Do not attach the
cables to fuel lines, engine rocker covers,
the intake manifold or electrical
components as grounding points. Stay
clear of moving parts. To avoid reverse
polarity connections, make sure that you
correctly identify the positive (+) and
negative (-) terminals on both the
disabled and booster vehicles before
connecting the cables. Battery positions
may vary.
Note: In the illustration, the bottom vehicle
represents the booster vehicle. 1.
Connect the positive (+) jumper cable
to the positive (+) terminal of the
discharged battery.
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2
1
3
E142664

Protected Component
Fuse Rating
Fuse or Relay
Number
Variable cam timing valve 1 and 2.Heated oxygen sensors.
Powertrain control module relay.
-
9
Auxiliary power point 1 - instrument panel.
20A 1
10
Ignition coils.
15A 3
11
A/C control drive.
15A 3
12
Transaxle warmer.
Auxiliary water pump.
Aspirator valve control. Fan clutch.Oil pump.
Turbo bypass.
Not used (spare).
15A 3
13
Not used (spare).
15A 3
14
Run/start relay.
-
15
Auxiliary power point 2 - instrument panel.
20A 1
16
Auxiliary power point - rear cargo area.
20A 1
17
Not used (spare).
10A 2
18
Electric power assist steering.
10A 2
19
Lighting control switch.
10A 2
20
Transmission Run/Start relay.
5A 2
21
Air conditioning compressor.
10A 2
22
Voltage quality module.
7.5A 2
23
Not used (spare).
10A 2
24
Anti-lock brake system.
10A 3
25
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Protected Component
Fuse Rating
Fuse or Relay
Number
Not used (spare).
10A 3
26
Not used.
-
27
Powertrain control module.
10A 2
28
USB charge port.
7.5A 2
29
Not used.
-
30
Not used.
-
31
Fuel pump relay.
-
32
A/C clutch relay.
-
33
Trailer reverse lamp.
10A 2
34
Not used (spare).
15A 2
35
Not used.
-
36
Heated exterior mirror.
10A 2
37
Trailer right turn and stop lamp relay.
-
38
Trailer left turn and stop lamp relay.
-
39
Trailer reverse lamp relay.
-
40
Horn relay.
-
41
4WD (four-wheel drive) motor no. 2 relay.
-
42
Not used.
-
43
Not used.
-
44
Not used (spare).
5A 2
45
Not used (spare).
10A 3
46
Brake pedal switch.
10A 3
47
Horn.
20A 2
48
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Protected Component
Fuse Rating
Fuse or Relay Number
Trailer left turn and stop.
15A 1
56
Not used.
-
57
Not used.
-
58
Not used.
-
59
Fuel pump control module.
30A 2
60
Not used.
-
61
Body control module 1 -lighting.
50A 2
62
Trailer right turn and stop.
15A 1
63
Trailer brakes.
30A 1
64
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Protected Component
Fuse Rating
Fuse or Relay Number
Heated driver seat.
20A 1
65
Four wheel drive.
25A 1
66
Body control module 2 -lighting.
50A 2
67
Rear window defroster.
30A 1
68
Anti-lock brake systemvalves.
30A 1
69
Passenger power seat.
30A 1
70
Trailer park lamps.
25A 2
71
Not used.
-
72
Trailer module.
30A 1
73
Driver power seat.
30A 1
74
Not used.
-
75
Not used.
-
76
Not used.
-
77
Not used.
-
78
Blower motor.
40A 2
79
Heated passenger seat.
20A 1
80
Inverter.
40A 1
81
Anti-lock brake systempump.
60A 2
82
Windshield wiper motor.
30A 1
83
Starter motor solenoid.
30A 1
84
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GENERAL INFORMATION
WARNING: Switch the ignition off
and apply the parking brake. WARNING:
Do not touch the
electronic ignition system parts after you
have switched the ignition on or when
the engine is running. The system
operates at high voltage. Failure to
adhere to this warning could result in
serious personal injury or death. WARNING:
Keep your hands and
clothing clear of the engine cooling fan.
Make sure that you fit filler caps securely
after carrying out maintenance checks.
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. Authorized repairers are best
qualified to service your vehicle properly
and expertly, with a wide range of highly
specialized tools.
In addition to regular servicing, we
recommend that you carry out the
following checks.
Check Daily
• Exterior lamps.
• Interior lamps.
• Warning lamps and indicators.
Check When Refueling
• Brake fluid level. See
Brake Fluid
Check (page 262).
• Washer fluid level. See
Washer Fluid
Check (page 263).
• Tire pressures. See
Technical
Specifications (page 314).
• Tire condition. See Wheels and Tires
(page
281). Check Monthly
•
Engine oil level. See
Engine Oil Check
(page 259).
• Engine coolant level. See
Engine
Coolant Check (page 260).
• Pipes, hoses and reservoirs for leaks.
• Air conditioning operation.
• Parking brake operation.
• Horn operation.
• Tightness of lug nuts.
OPENING AND CLOSING THE
HOOD
Opening the Hood 1. Pull the hood release lever.
See
Instrument Panel (page 18).
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