air filter FORD S-MAX 2006 Service Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 1872 of 4402
![FORD S-MAX 2006 Service Owners Manual Vehicles\fwith\fPCM\fsecurity\fshield\f
I\bstallatio\b 7.
Torque:
7
\fNm\f
8. Refer\fto:\fAir\fCle\bner\f(303-
12\fInt\bke\fAir\fDistribution\f\bnd\f
Filtering\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\](/img/11/56999/w960_56999-1871.png "FORD S-MAX 2006 Service Owners Manual Vehicles\fwith\fPCM\fsecurity\fshield\f
I\bstallatio\b 7.
Torque:
7
\fNm\f
8. Refer\fto:\fAir\fCle\bner\f(303-
12\fInt\bke\fAir\fDistribution\f\bnd\f
Filtering\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\")
Vehicles\fwith\fPCM\fsecurity\fshield\f
I\bstallatio\b 7.
Torque:
7
\fNm\f
8. Refer\fto:\fAir\fCle\bner\f(303-
12\fInt\bke\fAir\fDistribution\f\bnd\f
Filtering\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f 9. \f\f1.
General
\bqui\fment:
Center\f
punch\f
2.
General
\bqui\fment:
3.5\fmm\f
drill\fbit
10. \f
\f\f
\f\f
\f
\f\f
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Page 1939 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Drai\f a\fd Refill
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral Pro\bedures
Materials
Vehicles\fwith\fdiesel\fengine\f
Ve
hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
Vehicles\fwith\fdiesel\fengine\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Air\fCle\bner\f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f \f\f
\f\f
\f\f
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Page 1948 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
Module (TCM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Ai
r\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. NOTE:\fBefore\fremoving\fthe\fTCM,\fm\bke\f
c
e
rt\bin\fth\bt\fthe\fselector\flever\fis\fin\fthe\fN\f
position.\f\f
3. Torque:\b 1
6\fNm\f
4. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c o
mponent\fis\fcle\bn,\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\flubric\bnt.\f
\f\f
\f\f
\f\f
\f\f
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Page 1961 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Pa\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Materials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSS-M4G320-A3\f/\f6G9N-M4G320-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. Refer\fto:\fAir\fCle\bner\f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
3. Torque:\b 25\fNm
\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b
m\bge\fthe\fm\bting\ff\bces.\f
Sl\bcken\fthe\foil\fp\bn\fwith\f\b\fpl\bstic\fh\bmmer,\f\bvoid\f
di
storting\fthe\foil\fp\bn.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Apply\fse\bl\bnt\fto\fthe\foil\fp\bn.\f
Mat
er\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSS-M4G320-A3\f/\f
6G9 N
-M4G320-AA) \f
\f\f
\f\f
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Page 1968 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle Exter\fal
Co\ftrols - Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Sele\btor Lever Cable
Adjustme\ft
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Ge\feral Pro\bedures 1. Refer\fto:\fAir\fCle\bner\f(303-
12A\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Select\fposition\fD.\f
3. \f
4. The\fselector\f
lever\f\bnd\f
the\fshift\f
mech\bnism\f
must\fbe\fin\f
position\fD.
5. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\f\f
\f\f
\f
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Page 1970 of 4402
![FORD S-MAX 2006 Service Owners Manual Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Sele\btor
Lever CableS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\](/img/11/56999/w960_56999-1969.png "FORD S-MAX 2006 Service Owners Manual Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Sele\btor
Lever CableS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\")
Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Sele\btor
Lever CableS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Ge\feral Equipme\ft
Removal
CA
UTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\fbe\fkinked\for\ft w
isted.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f
Knife
1. Refer\fto:\fAir\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. \f
6. Lower\fVehicle\f
7. Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
El e
ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
\f\f
\f\f
\f\f
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Page 1998 of 4402
Manual T\bansmissi\fn/T\bansaxle and
Clutch - Gene\bal Inf\f\bmati\fn - Gea\bshift
Cable Adjustment—Vehicles With: 6-
Speed Manual T\bansaxle (MMT6)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
Special T\f\fl(s)
Gen
e\bal Equipment All\fVehicles\f
Ve
hicles\fbuilt\fup\fto\f10/2007\f
308-640\f
Aligner,\fGe\brshift\fLever
\f
2.5\fmm\fdrill\fbit 1. Refer\fto:\fAir\fCle\bner\f(303-12D\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fGe\brshift\fc\bbles\fmust\fnot\fbe\f
k i
nked\for\fbent.\f
3. \f\f 1. X\f=\f44\fmm.\f
General \bqui\fment: 2.5\fmm\fdrill\fbit\f
2. NOTE:\fEnsure\fth\bt\f4th\fge\br\fis\f
en
g\bged.\f
\f
\f\f
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Page 2001 of 4402
11. \f
12. Refer\fto:\fAir\fCle\bner\f(303-12D\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Page 2056 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—2.0L Du\batec-HE
(107kW/145PS) - MI4/2.0L Du\batec-HE
Flex Fuel (107kW/145PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval
Special T\f\fl(s)
Ge
ne\bal Equipment
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
T\bansmissi\fn jack 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Remove\fthe\ffollowing\fitems:\f 1. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e
\fkinked\for\ftwisted.\f
\f
\f
\f
\f
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Page 2061 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—1.8L Du\bat\f\bq-TDCi
(Lynx) DieselS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval
Special T\f\fl(s)
Ge
ne\bal Equipment
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
T\bansmissi\fn jack 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Remove\fthe\ffollowing\fitems:\f 1. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-
TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e
\fkinked\for\ftwisted.\f
\f
\f
\f
\f
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