engine FORD S-MAX 2006 Service Repair Manual

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Spe\fifi\fationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
Engine Oil
Engine Oil Capa\fity
Lubri\fants, Fluids, Sealers and Adhesives
Oil Pressure
Valve Clearan\fe
Cylinder Head
Descrip\bion
Engine\fcodeTNBA
Firing\forder1-4-3-2
Emission\flevelSt\bge\fV
Bore\f87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1999\fcm³
Compression\fr\btio10\f:\f1
Power\foutput\f\bt\f6000\frpm149\fkW\f(203\fPS)
M\bximum\ftorque\f\bt\f1750\f-\f4000\frpm300\fNm
M\bximum\fengine\fspeed\f(intermittent)6800
M\bximum\fengine\fspeed\f(continous)6500
Idle\fspeed760
Number\fof\fm\bin\fbe\brings5
C\bmsh\bft\fdriveCh\bin
Oil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f / ambien\b \bempera\bureT\fpeSpecifica\bion
Re\fommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Descrip\bionLi\bers
Service\ffill\fincluding\ffilter5.4
Service\ffill\fincluding\ffilter5.1
Spezifika\bionen
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bionBar
Minimum\foil\fpressure\f\bt\f800\f-\f850\frpm\f(norm\bl\foper\bting\ftemper\bture)1.0
Minimum\foil\fpressure\f\bt\f4000\frpm\f(norm\bl\foper\bting\ftemper\bture)3.2\f-\f4.5
Descrip\bionmm
V\blve\fcle\br\bnce\f(engine\fcold),\fint\bke0.19\f-\f0.31
V\blve\fcle\br\bnce\f(engine\fcold),\fexh\bust0.29\f-\f0.41
Descrip\bionmm
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248569&gu...procarmanuals.com
http://vnx.su

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Valve Clearan\fe
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pro\fedures
Spe\fial Tool(s)
Adjustment
303-499\f
Socket,\fSp\brk\fPlug\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
1. \f
2. Torque:\b 10\fNm
\f
3. \f 4. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248669&gu...procarmanuals.com
http://vnx.su

8.Spec\fal\bTool(s):\b 303-499\f
9. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s)\fusing\f\b\fsuit\bble\fset\fof\ffeeler\fg\buges.\f
\f
10. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
11. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
12. NOTE:\fThe\ffollowing\fsteps\f\bre\fonly\fnecess\bry\f
if

\f\bdjustment\fis\frequired.\f
13. Remove\fthe\ffollowing\fitems:\f
Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
14. \f\f
Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th

ickness\ffrom\fthe\funderside.\f\f
\f
\f\f
\f\f
Стр. 3 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248669&gu...procarmanuals.com
http://vnx.su

The\fnumber\fon\fthe\fv\blve\ft\bppet\findic\btes\f
th
e\fthickness\fof\fthe\fbottom\fof\fthe\ft\bppet.\f
However,\fthe\fnumber\fonly\findic\btes\fthe\f
digits\f\bfter\fthe\fdecim\bl\fpoint\f(ex\bmple:\f
.650\f=\f3,650).\f
15. \f\f

C\blcul\bte\fthe\frequired\fthickness\fof\fthe\fv\blve\f
t\bppet\fwith\fthe\ffollowing\fformul\b:\fX\f=\fS\f+\f
M\f-\fV\f\f

Required\fthickness\fof\ft\bppet\f=\fX\f\f

Thickness\fof\fcurrently\ffitted\ft\bppet\f=\fS\f

Me\bsurement\fof\fexisting\fv\blve\fcle\br\bnce\f
(\bc

tu\bl\fv\blue)\f=\fM\f

Desired\fv\blve\fcle\br\bnce\f=\fV\f
1 6

. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
17. Inst\bll\fthe\ffollowing\fitems:\f
Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
19. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
20. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
21. Inst\bll\fthe\ffollowing\fitems:\f
Refer\fto:\f Ti
ming\fCh\bin\f(303-01B\fEngine\f-\f
2.0
L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Стр. 4 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248669&gu...procarmanuals.com
http://vnx.su

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
5.
Torque:\b
20\fNm\f
\f\f
\f\f
\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248573&gu...procarmanuals.com
http://vnx.su

Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Crankshaft PulleyS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
Spe\fial Tool(s)
Removal
303-1504\f
Alignment\fTool,\fC\bmsh\bft\f
303-1521\f
Alignment\fTool,\fCr\bnksh\bft\fPosition\fSensor
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
310-137\f
Disconnect\fTool,\fFuel\fLine\f1. Refer\fto:\f Fuel\fPump\fDrive\fAssembly \f(303-04B\fFuel\f
Ch\br

ging\f\bnd\fControls\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
\f
\f
\f
\f
\f
Стр. 1 из 10
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1255654&gu...procarmanuals.com
http://vnx.su

Installation 12.
CAUTION:\fOnly\frot\bte\fthe\fc\bmsh\bft\fclockwise.
13.
In\ftall\bthe\bSpecial\bTool(\f):\b 303-1504\f
1. R
efer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01B\fEngine\f-
\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Special\bTool(\f):\b 303-748\f
3. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
10
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1255654&gu...procarmanuals.com
http://vnx.su

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Removal
In

stallation
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
1. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01B\fEngine\f-\f
2.0
L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 303-293\f
3. \f

\f
Disc\brd\fthe\ffriction\fw\bsher.\f
1 . C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b

sher\fis\finst\blled.\f
2. Special\bTool(\f):\b 303-509\f
\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248574&gu...procarmanuals.com
http://vnx.su

3. Refer\fto:\fCr\bnksh\bft\fPulley \f(303-01B\fEngine\f-\f
2.0
L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248574&gu...procarmanuals.com
http://vnx.su

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Removal
In

stallation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fTr\bnsmission\f-\f2.0L\fEcoBoost\f
SCTi\f(147kW/203PS)\f-\fMI4\f(307-01C,\f
Remov\bl).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248575&gu...procarmanuals.com
http://vnx.su