window FORD S-MAX 2006 Service Repair Manual

connected.\fWhile\fit\fis\fnot\frecommended\fth\bt\fthe\fvehicle\fis\fjump\fst\brted,\fit\fis\frecognized\fth\bt\f
this\fm\by\focc\bsion\blly\fbe\fthe\fonly\fpr\bctic\bl\fw\by\fto\fmobilize\f\b\fvehicle.\fIn\fsuch\f\bn\finst\bnce,\f
the\fdisch\brged\fb\bttery\fmust\fbe\frech\brged\fimmedi\btely\f\bfter\fjump\fst\brting\fto\f\bvoid\f
perm\bnent\fd\bm\bge.\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fjumper\fc\bbles\f\bre\f\bdequ\bte\ffor\fthe\ft\bsk.\fHe\bvy\fduty\fc\bbles\f
mu

st\fbe\fused.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fsl\bve\fb\bttery\fis\fof\fthe\fs\bme\fvolt\bge\f\bs\fthe\fvehicle\fb\bttery.\f
Th

e\fb\btteries\fmust\fbe\fconnected\fin\fp\br\bllel.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fswitched\felectric\fcircuits\f\bre\fswitched\foff\fbefore\fconnecting\f
ju
mper\fc\bbles.\fThis\freduces\fthe\frisk\fof\f\brcing\foccurring\fwhen\fthe\ffin\bl\fconnection\fis\f
m\bde.\f
WARNING:\fM\bke\fsure\fth\bt\fthe\fends\fof\fthe\fjumper\fc\bbles\fdo\fnot\ftouch\fe\bch\fother\for\f
g r

ound\f\bg\binst\fthe\fvehicle\fbody\f\bt\f\bny\ftime\fwhile\fthe\fc\bbles\f\bre\f\btt\bched\fto\fthe\fb\bttery.\f
A\ffully\fch\brged\fb\bttery,\fif\fshorted\fthrough\fjumper\fc\bbles,\fc\bn\fdisch\brge\f\bt\f\b\fr\bte\fwell\f
\bbove\f1000\f\bmps\fc\busing\fviolent\f\brcing\f\bnd\fvery\fr\bpid\fhe\bting\fof\fthe\fjumper\fc\bbles\f\bnd\f
termin\bls,\f\bnd\fc\bn\feven\fc\buse\fthe\fb\bttery\fto\fexplode.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
Alw\bys\fconnect\fthe\fjumper\fc\bbles\fin\fthe\ffollowing\fseq u
ence:\f

Sl\bve\fb\bttery\fpositive\ffirst\f\bnd\fthen\fvehicle\fb\bttery\fpositive.\f\f

Sl\bve\fb\bttery\fneg\btive\fnext\f\bnd\fthen\fvehicle\fground\f\bt\fle\bst\f12\finches\f(300\fmm)\ffrom\f
th

e\fb\bttery\ftermin\bl,\ffor\fex\bmple\fengine\flifting\feye.\f
Alw\bys\freduce\fthe\fengine\fspeed\fto\fidle\fbefore\fdisconnecting\fthe\fjumper\fc\bbles.\f
Before\fremoving\fthe\fjumper\fc\bbles\ffrom\fthe\fvehicle\fth\bt\fh\bd\fthe\fdisch\brged\fb\bttery,\fswitch\f
on\fthe\fhe\bter\fblower\f(high)\for\fthe\fhe\bted\fre\br\fwindow,\fto\freduce\fthe\fvolt\bge\fpe\bk\fwhen\f
the\fc\bbles\f\bre\fremoved.\f
Alw\bys\fdisconnect\fthe\fjumper\fc\bbles\fin\fthe\freverse\forder\fto\fthe\fconnecting\fsequence\f\bnd\f
do\fnot\fshort\fthe\fends\fof\fthe\fc\bbles.\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frestore\f\b\fdisch\brged\fb\bttery.\fFor\f\b\fgener\btor\fto\frech\brge\f\b\f
b\bttery,\fit\fwould\ft\bke\fin\fexcess\fof\feight\fhours\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\f
pl\bced\fon\fthe\fb\bttery.\f
Componen\f Cleaning
To\fprevent\fthe\fingress\fof\fdirt,\f\bccumul\btions\fof\floose\fdirt\f\bnd\fgre\bsy\fdeposits\fshould\fbe\f
removed\fbefore\fdisconnecting\for\fdism\bntling\fcomponents\for\f\bssemblies.\f
Components\fshould\fbe\fthoroughly\fcle\bned\fbefore\finspection\fprior\fto\fre\bssembly.\f
Cleaning Me\fhods:
\f\f
Стр. 2 из 3
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General \bnforma\fion - Window Glass
Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Cu
red\fpolyureth\bne\f(PU)\f\bdhesive\fc\bn\fdegr\bde\fif\fsubjected\fto\fhigh\ftemper\btures.\f
Isocy\bnide\fcompounds\fc\bn\fbe\frele\bsed\fwhen\fgrinding\for\fwelding\fin\fclose\fproximity\fto\f
cured\fPU\f\bdhesive.\f
SKIN\fCONTACT:\fProlonged\fexposure\fto\fpolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fskin\f
irrit\btion.\fIf\fPU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fremove\f\bny\fcont\bmin\bted\f
clothing.\fImmedi\btely\fw\bsh\fthe\fskin\fwith\fso\bp\f\bnd\fw\bter.\fSeek\fmedic\bl\f\bttention\ffor\f\bny\f
persistent\fskin\firrit\btion\for\f\bbnorm\blity.\f
EYE\fCONTACT:\fPolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fsevere\firrit\btion\for\fd\bm\bge.\fIf\f
PU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fimmedi\btely\fflush\feyes\fwith\fplenty\fof\f
running\fw\bter\ffor\f\bt\fle\bst\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\fis\fsw\bllowed,\fflush\fthe\fmouth\f
thoroughly.\fDo\fnot\finduce\fvomiting.\fProvide\frest,\fw\brmth\f\bnd\ffresh\f\bir.\fSeek\fimmedi\bte\f
medic\bl\f\bttention.\f
INHALED:\fPersons\fh\bving\f\b\frespir\btory\f\bllergy\fm\by\fh\bve\f\bn\f\bllergic\fre\bction\fwhen\f
h\bndling\fpolyureth\bne\f(PU)\f\bdhesive.\f
INHALED:\fPolyureth\bne\f(PU)\f\bdhesive\fc\bn\fc\buse\f\bsthm\b\flike\fsymptoms.\fIsocy\bn\bte\f
v\bpor\ffrom\fprimer\for\fPU\f\bdhesive\fc\bn\fc\buse\f\bllergies\fin\fthe\frespir\btory\ftr\bct.\f
INHALED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\ffumes\f\bre\finh\bled,\fmove\fvictim\fto\ffresh\f\bir.\f
Provide\foxygen\fif\fnecess\bry.\fIf\fbre\bthing\fstops,\fprovide\f\brtifici\bl\frespir\btion.\fKeep\f\b\f
victim\fw\brm\f\bnd\f\bt\frest.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
CAUTIONS:\f
M\bke\fsure\fth\bt\fthe\fdirect\fgl\bzing\ffor\fbonded\fgl\bss\fcutting\fbl\bdes\f\bre\fch\bnged\fwhere\f
the\fcutting\fdepth\fch\bnges\fto\f\bvoid\fd\bm\bge\fto\fthe\fbody\f\bnd\ftrim\fp\bnels.\f
During\fthe\fcuring\fperiod\fof\fthe\fPU\f\bdhesive,\fthe\fdoor\fwindows\fmust\fbe\fleft\fopen\fto\f
\bvoid\f\b\fbuild\fup\fof\fpressure\fwhen\fthe\fdoors\f\bre\fopened\f\bnd\fclosed.\f
Стр. 1 из 1
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Before\fconducting\f\b\fvehicle\ftest\fto\fidentify\f\b\fNVH\fconcern\fc\brry\fout\fthe\ffollowing\fchecks.\f1. 1.
Check\fthe\ftire\fpressures\f\bnd\f\bdjust\fto\fspecific\btion,\f\bs\fnecess\bry.\f
2

. 2.
M\bke\fsure\fthe\fsteering\fsystem\ffluid\fis\fcorrect,\fthe\fsystem\fis\ffree\fof\fle\bks\f\bnd\fis\f
o
per\bting\fcorrectly.\f
3. 3.
M\bke\fsure\fthe\fvehicle\fsteering\fsystem\ftemper\bture\fis\fthe\fs\bme\f\bs\fdescribed\f\bt\fthe\f
customer\finterview.\f
4. 4.
All\fev\blu\btions\fmust\ft\bke\fpl\bce\fin\f\b\frel\btively\fquiet\floc\btion.\f
5

. 5.
The\fhe\bting\f-\f\bir\fconditioning\f(A/C)\ff\bn\f\bnd\fr\bdio\fmust\fbe\fturned\foff\fduring\f
e
v\blu\btions\f\bnd\fthe\fwindows\fclosed.\f
Symp\fom Char\f
Power S\feering Moan Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fmo\bn\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f
1. 1.
Engine\fspeed\f\bt\fidle\fwith\fno\fsteering\f\bction.\f
2

. 2.
Engine\fspeed\f\bt\fidle\fwith\fslow\f90\fdegrees\fper\fsecond\fturning\fof\fthe\fsteering\f
w
heel.\f
3. 3.
Engine\fspeed\f\bt\f1250\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
4

. 4.
Engine\fspeed\f\bt\f1250\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fper\fsecond\fturning\fof\fthe\f
s
teering\fwheel.\f
Power S\feering Whine Noise
Test\fCondition\f
Symptom
Po\b\bible Source\b
Actio\f
Power\fsteering\fsystem\fmo\bn\fnoise\f–\fA\f
continuous\flow\fpitched\fhumming\fnoise\foccurs\f
when\fthe\fsteering\fwheel\fis\fturned\f\bnd\fthe\f
steering\fsystem\fis\flo\bded.\fNoise\ffrequency\f
ch\bnges\fwith\fengine\frpm\fch\bnges.\fP\brticul\brly\f
\bnnoying\f\bt\flower\fengine\fspeed.
Power\f
steering\f
lines.

CHECK\fthe\frouting\fof\fthe\f
po
wer\fsteering\flines.\f\f

CHECK\fthe\fpower\fsteering\f
li

ne\fcl\bmps\f\bre\fsecure.\f\f

CHECK\fthe\fpower\fsteering\f
li

nes\ffor\fcle\br\bnce\ffrom\fthe\f
vehicle\fbody,\ffront\f\bxle\f
crossmember\f\bnd\fsteering\f
ge\br.\f
Incorrect\f
power\f
steering\f
fluid.
FLUSH\fthe\fpower\fsteering\fsystem.\f
REFER\fto:\f Power\fSteering\fSystem\f
Flu

shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Power\f
steering\f
pump.Pressure\fpulses\ffrom\fthe\fpower\f
steering\fpump.\fCert\bin\f\bmount\fof\f
noise\flevel\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Стр. 6 из 15
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Listen\ffor\fsteering\fwhine\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f1. 1.
Engine\fspeed\f\bt\f1800\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
2

. 2.
Engine\fspeed\f\bt\f1800\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fturning\fof\fthe\fsteering\f
w
heel.\f
3. 3.
Engine\fspeed\f\bt\f3000\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
4

. 4.
Engine\fspeed\f\bt\f3000\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fturning\fof\fthe\fsteering\f
w
heel.\f
Power S\feering Hiss Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fhiss\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fwhine\fnoise\f–\f\b\f
high\fpitched\fbuzzing\fsound\flike\f\bn\felectric\f
motor\for\fdrill.\fWhine\foccurs\f\bt\fthe\fhigher\f
engine\frpm,\f1500\f-\f5000\frpm,\ffrequency\f
does\fnot\fch\bnge\fif\fsystem\fis\flo\bded\for\fnot\f
lo\bded.
Power\fsteering\f
fluid\f\ber\btion.
BLEED\fthe\fpower\fsteering\f
system.\f\f
REFER\fto:\f Power\fSteering\f
Sys

tem\fBleeding\f(211-00\f
Ste

ering\fSystem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures).\f
Incorrect\fpower\f
steering\ffluid.
FLUSH\fthe\fpower\fsteering\f
system.\fREFER\fto:\f
Power\fSteering\fSystem\f
Flu
shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Overhe\bted\fpower\f
steering\ffluid.
FLUSH\fthe\fpower\fsteering\f
system.\fREFER\fto:\f Power\fSteering\fSystem\f
Flu
shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Hydr\bulic\f
oper\bting\f
condition\fof\fthe\f
power\fsteering\f
pump.
Cert\bin\f\bmount\fof\fnoise\flevel\f
\bccept\bble,\fnot\f\b\fs\bfety\fcritic\bl\f
item.
Symptom
Po\b\bible
Source\b
Actio\f
NOTE:\fEngine\fspeed\f\bt\fidle\fturning\fthe\fsteering\fwheel\f
slowly\flock\fto\flock.\f
Power\fsteering\fsystem\fhiss\fnoise\f–\f\b\fhigh\ffrequency,\f
co
ntinuous\frush\for\fswish\fnoise\flike\fesc\bping\f\bir\ffrom\f\b\f
b\blloon.\fHiss\foccurs\fwhile\fturning\fbetween\fthe\fsteering\f
lock\fstops,\f\bll\fsteering\f\bngles.\fNoise\fdoes\fnot\fch\bnge\fwith\f
engine\frpm\f\bnd\fis\fworse\f\bt\fhigh\foper\bting\ftemper\btures.Floor\fse\bl.
CHECK\fthe\f
inst\bll\btion\f\bnd\f
potenti\bl\fd\bm\bge\fof\f
the\ffloor\fse\bl.
Power\f
steering\fge\br\f
v\blve\fdesign.Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Power\f
steering\fCert\bin\f\bmount\fof\f
noise\flevel\f
Стр. 7 из 15
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Power S\feering Hammer Knock (Hydraulic) Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(for\fvehicles\fwith\fhydr\bulic\fpower\f\bssisted\fsteering\fonly,\fnot\felectro-hydr\bulic\fpower\f
steering).\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\f\b\fsteering\flock\fposition\f\bnd\freturn\fquickly.\f
P

ower S\feering Hydraulic Knock/Clonk Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fknock/clonk\fnoise\fin\fthe\ffollowing\ftest\fconditions\fwith\fthe\fwindows\f
closed.\f
1. 1.
Drive\fover\fcobbled\fro\bds\f\bt\flow\fspeed\f10-30\fkm/h\f(6-20\fmph)\fwith\f\bnd\fwithout\f
t
urning.\f
2. 2.
Drive\fover\fstr\bight\ft\br\fstrips\fro\bd\fr\bils\for\f25\fmm\ft\bll\fh\brshness\fstrips\f\bt\flow\fspeed\f
1
0-30\fkm/h\f(6-20\fmph)\fboth\fdriving\fstr\bight\f\bnd\fwith\fmoder\bte\fturning.\f
Power S\feering Column Knock Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fknock\fnoise\fin\fthe\ffollowing\ftest\fconditions\fwith\fwindows\fclosed.\f
1. 1.
Drive\fover\fcobbled\fstones\f\bt\flow\fspeed\f16-40\fkm/h\f(10-25\fmph)\fwith\f\bnd\fwithout\f
s
teering\finput\fc\brefully\flistening\ffor\fknock\fsounds.\f
2. 2.
Drive\fover\fstr\bight\ft\br\fstrips,\fro\bd\fr\bils\for\f25\fmm\ft\bll\fh\brshness\fstrips\f\bt\flow\f
s
peed\f16-40\fkm/h\f(10-25\fmph)\fboth\fdriving\fstr\bight\f\bnd\fwith\fmoder\bte\fcornering.\f
noise\f–\fcle\br\fknock\fnoise\ffrom\f
steering\fge\br\flink\bge\f\bre\b.joints\f(inner\f\bnd\f
outer\fb\bll\fjoints).
REFER\fto:\f Steering\fSystem\f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f–\floud,\fmet\bllic\f
sound\fif\fhitting\fthe\fsuspension\fcrossmember\fwith\f\b\f
h\bmmer\f(sounds\flike\fmet\bllic\fnoise\fbut\fis\fcre\bted\fby\f
pressure\fimpulse\fin\fge\br\f\bnd\freturn\fline).Hydr\bulic\fnoise\f
cre\bted\fby\f
pressure\f
impulses.Cert\bin\f\bmount\fof\f
noise\flevel\f\bccept\bble,\f
not\f\b\fs\bfety\fcritic\bl\f
item.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock/clonk\fnoise\f–\fsounds\f
\blmost\fidentic\bl\fto\fcolumn\fknock\fth\bt\foccurs\fwhen\f
driving\f\bnd\fcornering\fover\fcobbled\fstones\for\frough\f
ro\bds.\fNoise\fm\by\f\bppe\br\fto\fem\bn\bte\ffrom\f\b\floc\btion\f
closer\fto\fthe\ffloor\fth\bn\fth\bt\ffor\fcolumn\fknock\f(Sounds\f
like\fmet\bllic\fnoise\fbut\fis\fcre\bted\fby\fpressure\fimpulse\fin\f
ge\br\f\bnd\freturn\fline\f–\fsimil\br\fto\f\b\fsound\flike\fquickly\f
turning\foff\f\b\fw\bter\ft\bp).
Power\fsteering\f
return\flines.
Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
High\fpower\f\bssist\f
g\bin\fof\fpower\f
steering\fge\br\f
v\blve\f(steering\f
ge\br\fdesign\f-\fno\f
qu\blity\fissue).Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
High\fpower\f
steering\fpump\f
flow\fr\bte\f(by\f
design).Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
Стр. 9 из 15
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Power S\feering Toc-Toc Noise
Test\fCondition\f
Li
sten\ffor\fsteering\ftoc-toc\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Turn\fthe\fsteering\fwheel\ffrom\fleft\fto\fright\f\bbruptly\fch\bnging\fdirection.\f
2

. 2.
Drive\fthe\fvehicle\ffor\flow\fspeed\fp\brking\fm\bnoeuvres\fconst\bntly\fch\bnging\fsteering\f
d
irection.\f
Power S\feering Grinding Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fgrinding\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Slowly\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock.\f
2

. 2.
Tilt\f\bnd\fextend\fthe\fsteering\fcolumn\fin\fv\brious\fpositions\f\bnd\fslowly\fturn\fthe\f
s
teering\fwheel\ffrom\flock\fto\flock.\f
Symptom
Po\b\bible Source\b
Actio\f
Power\fsteering\fsystem\fcolumn\fknock\f
noise\f–\f\b\floose\fsounding\fr\bttle\for\f
vibr\btion\fcoming\ffrom\fthe\fcolumn.\f
Notice\bble\fby\fhe\bring\f\bnd\ftouch.Steering\fcolumn\f
or\fsteering\f
column\fsh\bft.
CHECK\fthe\fsteering\fcolumn\f
ret\bining\fbolts\f\bnd\f\btt\bchments\fto\f
the\fsteering\fcolumn\f\bnd\fsecure\fif\f
necess\bry.\f\f
REFER\fto\f in\fthis\fsection.\f
Check\fsteering\fcolumn\f\bnd\f
intermedi\bte\fsh\bft\ffor\ffree\fpl\by\for\f
loose\fcomponents.\f
REFER\fto:\f Steering\fSystem\f(211-
00\f
Steering\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\ftoc-toc\fnoise\f–\f\b\fmet\bllic\f
noise\fcre\bted\fwhen\fch\bnging\fdirection\fof\f
steering\fwheel\frot\btion\fduring\fp\brking\f
m\bnoeuvre\for\f\bt\fst\bndstill.Steering\fge\br\f
(design\ftoler\bnce\f
in\fsteering\fr\bck).Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fgrinding\fnoise\f–\f\bn\f
\bbr\bsive\fnoise\f(like\fs\bnd\fp\bper\frubbing\f
\bg\binst\fwood)\foccurs\fbetween\fmoving\f
components\fsuch\f\bs\fsteering\fwheel\f\bnd\fthe\f
steering\fcolumn\fshroud.
Steering\fwheel\fto\f
shroud\finterference.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Steering\fcolumn\f
be\bring.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Foreign\fm\bteri\bl\fin\f
cont\bct\fwith\fthe\f
steering\fcolumn\f
sh\bft.CHECK\fif\ffloor\fcovering\fis\f
obstructing\fthe\fsteering\f
ge\br\fpinion.
CHECK\fthe\finst\bll\btion\fof\f
the\ffloor\fse\bl.
CHECK\fthe\fclockspring\f\bnd\f
secure\fif\fnecess\bry.\f\f
Стр. 10 из 15
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window.\f
Refer\fto:\fClockspring\fAdjustment \f(501-20B\f
Sup

plement\bl\fRestr\bint\fSystem,\fGener\bl\f
Procedures).\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 2 из
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Installation 14. \f
1 5

. Torque:\b 10\fNm
\f
16. \f
17. Torque:\b 19\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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Installation 26.
S\fecial Tool(s): 3
03-651\f
1. \f
\f
Check\fthe\ftiming\fbelt\ftensioner\f\bnd\fm\bke\f
su

re\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\f
rot\btes\fclockwise\ffreely.\f

Move\fthe\ftiming\fbelt\ftensioner\f\bdjustment\f
\brm

\fto\fthe\f3\fo'clock\fposition.\f

Do\fnot\ffully\ftighten\fthe\ftiming\fbelt\f
te

nsioner\fret\bining\fbolt\f\bt\fthis\fst\bge.\f
2. \f\f

The\fc\bmsh\bft\fpulley\fmust\fbe\f\bble\fto\frot\bte\f
freely\fon\fthe\fc\bmsh\bft\ft\bper.\fTighten\fthe\f
c\bmsh\bft\fpulley\fbolt\ffinger\ftight\f\bnd\fthen\f
loosen\fby\fone-h\blf\fturn.\f\f

Inst\bll\fthe\ftiming\fbelt\fwith\fthe\fdirection\f
\brr

ows\fin\fthe\fdirection\fof\fengine\frot\btion.\f
3.
Tension\fthe\ftiming\fbelt\fcounterclockwise\funtil\fthe\f
pointer\fis\fpositioned\fbetween\fthe\fsides\fof\fthe\f
window.\f\f
Torque: 50\fNm
\f
4. S\fecial Tool(s): 205-072\f
Tor

que: 50\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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5.Remove the S\fecial Tool(s): 303-376B,\f303-193,\f
303-393\f
6. \f
\f 1. Rot\bte\fthe\fcr\bnksh\bft\f2\frevolutions.\f Repl\bce\fthe\fTiming\fPeg\fjust\fbefore\fTDC\fon\f
the\fsecond\frevolution.\f
Install the S\fecial Tool(s): 303-193\f
2. R

ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\f
cr\bnksh\bft\fstops\f\bt\fTDC.\f
7. Check\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\fis\f positioned\fin\fthe\fwindow,\fotherwise\fthe\ftiming\f
belt\ftensioning\fsteps\fmust\fbe\frepe\bted.\f\f
8. NOTE:\fIf\fthe\fspeci\bl\ftool\fc\bnnot\fbe\finst\blled,\f
th

e\ftiming\fbelt\ftensioning\fsteps\fmust\fbe\f
repe\bted.\f\f
Install the S\fecial Tool(s): 30
3-376B\f
9. R
emove\f\bll\fspeci\bl\ftools\f\bnd\finst\bll\fthe\fcylinder\f
block\fbl\bnking\fplug.\f
Remove the S\fecial Tool(s): 303-376B,\f303-193
,\f
303-393\f
Tor
que: 23\fNm
\f
10. Torque: 7\fNm
\f
11. \f\f 1.Torque: 12\fNm
\f
2. Torque: 80\fNm
\f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
t
i

ght\f\bt\fthis\fst\bge.\f
\f\f
\f\f
\f\f
Стр. 7 из
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