FORD S-MAX 2006 Service Repair Manual

10.Torque:\b
5\fNm\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
11. Torque:\b 9\fNm\f
12. CAUTIONS:\f
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthis\fcomponent.\f
M\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.\fUse\f
new\fbl\bnking\fc\bps.\f
\f
\f\f
\f\f
\f\f
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13.Torque:\b 9\fNm\f
14. \f
15. Torque:\b 8\fNm
\f
16. Torque:\b 22\fNm
\f
17. Torque:\b
1\f10\fNm
\f
2\f8\fNm
\f
3\f10\fNm
\f
18. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 19. Inst\bll\f\b\fnew\fg\bsket.\f
To

rque:\b6\fNm
\f
20. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-
A4\f/\f2U7J
M4G323-AA) \f
3.
Tighten\fthe\f
bolts\fin\fthe\f
sequence\f
illustr\bted.
Torque:\b
Nm\f
\f\f
\f\f
\f
\f\f
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4. When\finst\blling\fthe\fold\fsensor.\fTorque:\b 4\fNm
\f
5. \f\f
When\finst\blliung\f\b\fnew\fsensor.\f


Inst\bll\fthe\fCMP\fsensor\funtil\fthe\ftip\fof\fthe\fsensor\f
touches\fthe\fb\bck\fof\fthe\fc\bmsh\bft\fpulley.\f
Torque:\b 4\fNm
\f
\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Valve Stem SealsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl
\f
303-060\f
Compressor,\fV\blve\fSpring
\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-060-09A\f
Ad\bpter\ffor\f303-060\f
303-390\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. Refer\fto:\fC\bmsh\bfts\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3.
Position\fthe\f\bppropri\bte\fpiston\f\bt\ftop\fde\bd\fcenter\f
(TDC).\f
4. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09A \f
\f
\f
\f
\f
\f
\f\f
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5. \f
6.
Position\fthe\f\bppropri\bte\fpiston\f\bt\ftop\fde\bd\fcenter\f
(TDC).\f
7. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09 A\f
8

. \f
\f

\f
\f\f
\f\f
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Installation 9.
Special\bTool(\f):\b 3
03-390\f
1. Sp
ecial\bTool(\f):\b 303-037\f
2. \f
3

. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09 A\f
\f

\f
\f\f
\f\f
\f\f
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4. Refer\fto:\fC\bmsh\bfts\f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01G\fEngine\f
-\f2

.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f V\blve\fCover\f(303-01G\fEngine\f-\f
2. 2

L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f
2.2

L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. Torque:\b 6\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Camshaft SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\f\fRefer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-072\f
3. Sp

ecial\bTool(\f):\b 303-293\f
1. Sp

ecial\bTool(\f):\b 303-684\f
\f
\f
\f
\f
\f\f
\f\f
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