FORD S-MAX 2006 Service Repair Manual

\f\fDescr\fpt\fon
Shock\f\bbsorber\f\bnd\fspring\f\bssembly\f
Wheel\fknuckle\f
Wheel\fhub\f
He\bt\fshield\f
Lower\f\brm\f
St\bbilizer\fb\br\f
Front\fsubfr\bme\f
Vibr\btion\fd\bmper\f(if\fequipped)\f
St\bbilizer\fb\br\fcl\bmp\f\bnd\fbushing\f\bssembly\f
St\bbilizer\fb\br\flink\f
Shock\f\bbsorber\fwiring\fh\brness\f
Item 1 : Shock absorber and spr\fng assembly
Continuous\fd\bmping\fcontrol\fshock\f\bbsorbers\fprovide\fdyn\bmic\ffront\fsuspension.\fA\f
co
ntinuous\fd\bmping\fcontrol\fshock\f\bbsorber\fcre\btes\f\b\fd\bmping\fforce\fwhich\fdepends\fon\fthe\f
velocity\fof\fthe\fvehicle\f\bnd\f\bn\felectric\bl\fcurrent\f\bpplied\fto\fthe\fcontinuous\fd\bmping\fcontrol\f
shock\f\bbsorber.\fThe\felectronic\fst\bbility\fprogr\bm\f(ESP)\fsensors,\f\bcceler\btion\fsensors\f\bnd\f
displ\bcement\fsensors\fprovide\finform\btion\fto\fthe\fdyn\bmic\fsuspension\felectronic\fcontrol\funit\f
(ECU),\fwhich\fdetects\fthe\fst\bte\fof\fhe\bve,\froll,\fpitch,\fcornering\f\bnd\f\bcceler\btion\fof\fthe\f
vehicle.\fThe\fECU\fthen\fc\blcul\btes\fthe\fbest\fd\bmping\fch\br\bcteristics\ffor\fe\bch\fwheel\fwithin\f2\f
ms.\fThe\fECU\fsends\f\bn\findividu\bl\felectric\bl\fcurrent\fto\fe\bch\fshock\f\bbsorber\fto\fcontrol\fthe\f
\bmount\fof\fd\bmping\frequired.\f Item
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5
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1

1
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Part N\bmber -
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Front S\bspens\fon - Front Wheel Bear\fngS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\fon
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
204-348\f
Remover/Inst\bller,\fWheel\fHub/Wheel\fBe\bring
\f
204-348/3\f
Remover/Inst\bller,\fWheel\fHub/Wheel\fBe\bring
\f
204-348-01\f
Ad\bpter\ffor\f204-348\f
205-074\f
Inst\bller,\fDifferenti\bl\fBe\bring\fCone\f
205-332\f
Protector,\fAxle\fSh\bft\f
1. Remove\fthe\fwheel\fknuckle.\f\f Refer\fto:\f Wheel\fKnuckle \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 204-348,\f205-332\f
\f
\f
\f
\f
\f
\f\f
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Installat\fon 1.CAUTION:\fThe\fsm\bller\fdi\bmeter\fof\fthe\f
to

ol\f205-074\fmust\fbe\fupermost.\fCheck\fthe\f
inst\bll\btion\fof\fthe\fwheel\fbe\bring.\fWheel\f
be\bring\fmust\fbe\ffully\fhome.\f 1. Wheel\fbe\bring.\f
Sp
ecial\bTool(\f):\b 204-348,\f204-348-01,\f
205-074,\f 204-348/3 \f
2. W

heel\fknuckle.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Front S\bspens\fon - Wheel Kn\bckleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\fon
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
V e

hicles\fwith\fdyn\bmic\fsuspension\f
204-159\f
Lever,\fWheel\fKnuckle\f
204-605\f
Sep\br\btor,\fLower\fArm\fB\bll\fJoint
\f
204-607\f
Remover,\fB\bll\fjoint\f
204-609\f
Protection\fC\bp,\fB\bll\fJoint\fG\biter
\f
1. Loosen\fthe\fwheel\fhub\fbolt.\f
2. Remove\fthe\fwheel\f\bnd\ftire.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
\f
\f
\f
\f\f
\f\f
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All\fvehicles\f
5. Torque:\b 6
0\fNm\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b \b

ll\fdoes\fnot\frot\bte.\f
Loosen\fthe\ftie-rod\fend\fnut.\f
7. WARNING:\fM\bke\fsure\fth\bt\f\b\fnew\fnut\fis\f
in
st\blled.\f
CAUTIONS:\f
Use\fsuit\bble\fp\bcking\fm\bteri\bl\fto\fprevent\f
d\bm\bge\fto\fthe\fcomponent.\f
M\bke\fsure\fth\bt\fthe\fb\bll\fjoint\fb\bll\fdoes\f
not\frot\bte.\f 2. Torque:\b 8
0\fNm\f
8.WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl
\bced\fon\fthe\fbr\bke\fhose.\f 1. Loosen\fthe\fnut\ftwo\fturns.\f
To
rque:\b100\fNm
\f
2. Torque:\b 200\fNm
\f
9.Spec\fal\bTool(s):\b 204-607\f
\f\f
\f\f
\f\f
\f\f
\f\f
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10.Torque:\b 200\fNm\f
11. \f
12. Torque:\b 10\fNm
\f
13. Spec\fal\bTool(s):\b 204-605\f
14 .S

pec\fal\bTool(s):\b 204-609\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installat\fon 15.
CAUTION:\fIf\fthe\fouter\fconst\bnt\fvelocity\f
( C

V)\fjoint\fboot\fis\fd\bm\bged\f\b\fnew\fh\blfsh\bft\f
must\fbe\finst\blled.\f Torque:\b \f
45

\fNm
\f
80
°\f
St\bge\f1:\f
St\bge\f2:\f
16. Torque:\b 110\fNm\f
17. Spec\fal\bTool(s):\b 204-159\f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
\f\f
\f\f
\f\f
\f\f
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Front S\bspens\fon - Lower ArmS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\fon
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
204-605\f
Sep\br\btor,\fLower\fArm\fB\bll\fJoint
\f
204-607\f
Remover,\fB\bll\fjoint\f
204-609\f
Protection\fC\bp,\fB\bll\fJoint\fG\biter
\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b \b

ll\fdoes\fnot\frot\bte.\f
Torque:\b 70\fNm
\f
4. \f\f
1.Loosen:\b 2\fturn(s)
\f
2. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\f
is

\fpl\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 200\fNm
\f
5. \f\f
1.\fpecial\bTool(s):\b 204-607\f
2. To

rque:\b 100\fNm
\f
\f
\f
\f
\f\f
\f\f
\f\f
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Installat\fon 6.
\fpecial\bTool(s):\b 2
04-605\f
7. \fp
ecial\bTool(s):\b 204-609\f
8. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n

st\blled.\f 1. Torque:\b \f
1
40\fNm
\f
45
°\f
2. Torque:\b \f
80\fNm
\f
120
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
\f\f
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Front S\bspens\fon - Front Stab\fl\fzer BarS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installat\fon
Spec\fal Tool(s)
Gen
eral Eq\b\fpment
Removal
Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Hydr\bulic\fpress
Tr\bnsmission\fj\bck1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\fwheel\f
lo

ck\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
str\bight\f\bhe\bd\fposition.\f
2. \f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
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