FORD S-MAX 2006 Service Repair Manual

Installat\fon 11.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n

other\ftechnici\bn.\f
Torque:\b 35\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
2. Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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Front S\bspens\fon - Shock Absorber and
Spr\fng AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\fsassembly and Assembly
Spec\fal Tool(s)
D\fsassembly
All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\fdyn\bmic\fsuspension\f
Al

l\fvehicles\f
204-167\f
Compressor,\fCoil\fSpring
\f
204-167-01\f
Ad\bpter\ffor\f204-167\f 1.WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
Compress\fthe\fspring.\f
Sp

ecial\bTool(\f):\b 204-167,\f204-167-01 \f
2. \f
3. \f
\f
\f
\f\f
\f
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Assembly 4.NOTE:\fOnly\ftighten\fthe\fnut\ffinger\ftight\f\bt\f
th

is\fst\bge.\f
To\f\bssemble,\freverse\fthe\fdis\bssembly\fprocedure.
\f
5. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcompressed\fspring.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fspring\fis\fcorrectly\f
loc\bted\fin\fthe\flower\fspring\fse\bt.\f
Special\bTool(\f):\b 20
4-167,\f204-167-01 \f
6. Align\fthe\ftop\fmount\fwith\fthe\fshock\f\bbsorber\f\bs\f
shown.\f
\f
\f\f
\f
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7. Align\fthe\f
lower\f
be\bring\f
r\bce\f
with\f
the\f
upper\f
be\bring\f
r\bce\f\bs\f
shown.\f
8. Tighten\fthe\fnut.\f Torque:\b 58\fNm
\f
9. Remove\fthe\fspeci\bl\ftools.\f
\f
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Rear Su\bpen\bi\fn - Rear Su\bpen\bi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\bcripti\fn and Operati\fn
Vehicle\b with \btandard \bu\bpen\bi\fn
\f\f
De\bcripti\fn
St\bnd\brd\fshock\f\bbsorber\f
Upper\f\brm\f
Spring\fse\bt\f
Re\br\fsubfr\bme\f
Re\br\flower\f\brm\f\bdjustment\fc\bm\fnut\f
St\bbilizer\fb\br,\fbushings\f\bnd\fcl\bmps\f
Bump\fstop\f
Item
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
-
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Spring\f\bnd\fspring\fupper\fp\bd\f
Re\br\flower\f\brm\f\bnd\fspring\flower\fp\bd\f
St\bbilizer\fb\br\flink\f
Front\flower\f\brm\f
Wheel\fknuckle\f
Wheel\fhub\f
Item 1: Sh\fck Ab\b\frber
The\fshock\f\bbsorber\fincludes\f\b\funique\fupper\fmount\fd\bmper\fto\fprovide\f\bddition\bl\fnoise\f
re
duction.\f
Item 10 : Stabilizer Bar Link
The\fst\bbilizer\fb\br\flink\fis\f\b\fcombin\btion\flink.\fThis\fconsists\fof\f\b\fsolid\flink\f\btt\bched\fto\fthe\f
s t

\bbilizer\fb\br\fwith\f\b\fret\bining\fnut\f\bnd\f\b\fb\bll\fjoint\flink\f\btt\bched\fto\fthe\fwheel\fknuckle\fwith\f\b\f
ret\bining\fnut.\fThe\fb\bll\fjoint\flink\fprovides\f\b\fquicker\fresponse\fto\fsuspension\fmovement.\fThis\f
en\bbles\fthe\fst\bbilizer\fb\br\fto\frespond\fmore\fdirectly\fto\fwheelst\btion\fmovement.\f
Vehicle\b with l\fad-leveling \bh\fck ab\b\frber\b 8
9
1 0
1

1
12
13
-
-
-
-
-
-
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\f\fDe\bcripti\fn
Nivom\bt\fshock\f\bbsorber\f
Upper\f\brm\f
Spring\fse\bt\f
Re\br\fsubfr\bme\f
Re\br\flower\f\brm\f\bdjustment\fc\bm\fnut\f
St\bbilizer\fb\br,\fbushings\f\bnd\fcl\bmps\f
Bump\fstop\f
Spring\f\bnd\fspring\fupper\fp\bd\f
Re\br\flower\f\brm\f\bnd\fspring\flower\fp\bd\f
St\bbilizer\fb\br\flink\f
Front\flower\f\brm\f
Item1
2
3
4
5
6
7
8
9
10
11
\f
Part Number -
-
-
-
-
-
-
-
-
-
-
-
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Wheel\fknuckle\f
Wheel\fhub\f
Item 1: Sh\fck Ab\b\frber
Nivom\bt\fshock\f\bbsorbers\f(if\fequipped)\fprovide\flo\bd-leveling\fre\br\fsuspension.\f
Item 2: Upper Arm
The\fupper\f\brm\fis\f\b\fdifferent\fsh\bpe\fto\fthe\fst\bnd\brd\fsuspension\fupper\f\brm\fto\f\bllow\fcle\br\bnce\f
of
\fthe\fshock\f\bbsorber.\f
Item 10 : Stabilizer Bar Link
The\fst\bbilizer\fb\br\flink\fis\f\b\fcombin\btion\flink.\fThis\fconsists\fof\f\b\fsolid\flink\f\btt\bched\fto\fthe\f
st
\bbilizer\fb\br\fwith\f\b\fret\bining\fnut\f\bnd\f\b\fb\bll\fjoint\flink\f\btt\bched\fto\fthe\fwheel\fknuckle\fwith\f\b\f
ret\bining\fnut.\fThe\fb\bll\fjoint\flink\fprovides\f\b\fquicker\fresponse\fto\fsuspension\fmovement.\fThis\f
en\bbles\fthe\fst\bbilizer\fb\br\fto\frespond\fmore\fdirectly\fto\fwheelst\btion\fmovement.\f
Vehicle\b with dynamic \bu\bpen\bi\fn
\f\f
12
13 -
\f
Part Number
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De\bcripti\fn
Continuous\fd\bmping\fcontrol\fshock\f\bbsorber\f
Upper\f\brm\f
Spring\fse\bt\f
Re\br\fsubfr\bme\f
Re\br\flower\f\brm\f\bdjustment\fc\bm\fnut\f
St\bbilizer\fb\br,\fbushings\f\bnd\fcl\bmps\f
Bump\fstop\f
Spring\f\bnd\fspring\fupper\fp\bd\f
Re\br\flower\f\brm\f\bnd\fspring\flower\fp\bd\f
St\bbilizer\fb\br\flink\f
Front\flower\f\brm\f
Wheel\fknuckle\f
Wheel\fhub\f
Item 1: Sh\fck Ab\b\frber
Continuous\fd\bmping\fcontrol\fshock\f\bbsorbers\f(if\fequipped)\fprovide\fdyn\bmic\ffront\f
su
spension.\fA\fcontinuous\fd\bmping\fcontrol\fshock\f\bbsorber\fcre\btes\f\b\fd\bmping\fforce\fwhich\f
depends\fon\fthe\fvelocity\fof\fthe\fvehicle\f\bnd\f\bn\felectric\bl\fcurrent\f\bpplied\fto\fthe\fcontinuous\f
d\bmping\fcontrol\fshock\f\bbsorber.\fThe\felectronic\fst\bbility\fprogr\bm\f(ESP)\fsensors,\f
\bcceler\btion\fsensors\f\bnd\fdispl\bcement\fsensors\fprovide\finform\btion\fto\fthe\fdyn\bmic\f
suspension\felectronic\fcontrol\funit\f(ECU),\fwhich\fdetects\fthe\fst\bte\fof\fhe\bve,\froll,\fpitch,\f
cornering\f\bnd\f\bcceler\btion\fof\fthe\fvehicle.\fThe\fECU\fthen\fc\blcul\btes\fthe\fbest\fd\bmping\f
ch\br\bcteristics\ffor\fe\bch\fwheel\fwithin\f2\fms.\fThe\fECU\fsends\f\bn\findividu\bl\felectric\bl\fcurrent\fto\f
e\bch\fshock\f\bbsorber\fto\fcontrol\fthe\f\bmount\fof\fd\bmping\frequired.\f
Item 2: Upper Arm
The\fupper\f\brm\fis\f\b\fdifferent\fsh\bpe\fto\fthe\fst\bnd\brd\fsuspension\fupper\f\brm\fto\f\bllow\fcle\br\bnce\f
of

\fthe\fshock\f\bbsorber.\f
Item 10 : Stabilizer Bar Link
The\fst\bbilizer\fb\br\flink\fis\f\b\fcombin\btion\flink.\fThis\fconsists\fof\f\b\fsolid\flink\f\btt\bched\fto\fthe\f
s t

\bbilizer\fb\br\fwith\f\b\fret\bining\fnut\f\bnd\f\b\fb\bll\fjoint\flink\f\btt\bched\fto\fthe\fwheel\fknuckle\fwith\f\b\f
ret\bining\fnut.\fThe\fb\bll\fjoint\flink\fprovides\f\b\fquicker\fresponse\fto\fsuspension\fmovement.\fThis\f
en\bbles\fthe\fst\bbilizer\fb\br\fto\frespond\fmore\fdirectly\fto\fwheelst\btion\fmovement.\f Item
1
2
3
4
5
6
7
8
9
1 0
1

1
12
13
Part Number
-
-
-
-
-
-
-
-
-
-
-
-
-
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Rear Su\bpen\bi\fn - Wheel KnuckleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
Rem\fval
1. Refer\fto:\fSp
ring\f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent\fto\fthe\fleft-h\bnd\f
side.\f
3. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent\fto\fthe\fright-h\bnd\f
side.\f
4. \f
5.

\f 6. \f
\f\f
\f\f
\f\f
\f\f
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