ECU FORD S-MAX 2006 Service User Guide
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Page 357 of 4402

Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Steering\fge\br\ffloor\f
se\bl\ftouch\fcondition.\f
*CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
*
Steering\fcolumn.\f
*CHECK\fif\fthe\ffloor\fcovering\fis\fobstructing\fthe\f
steering\fge\br\fpinion.\f\f
CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
CARRY\fOUT\fthe\fSteering\fColumn\fUnivers\bl\fJoint\f
Component\fTest.\fREFER\fto\fSteering\fColumn\f
Univers\bl\fJoint\fComponent\fTest.\f
*
*
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Worn\fpower\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
Ins
t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Excessive\fnoisePower\fsteering\f
oper\btion\fnoise.\f
*CARRY\fOUT\fthe\fPower\fSteering\fOper\btion\fNoise\f
Check.\f\f
REFER\fto:\fNoise,\fVibr\btion\f\bnd\fH\brshness\f(NVH)\f
(100-04\fNoise,\fVibr\btion\f\bnd\fH\brshness,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Power\fsteering\flines.\f
*CHECK\fth\bt\fthe\fpower\fsteering\fline\fcl\bmps\f\bre\f
secure.\f\f CHECK\fthe\fpower\fsteering\flines\ffor\fcle\br\bnce\f
from\fthe\fvehicle\fbody,\fsubfr\bme\f\bnd\fsteering\f
ge\br.\f
CHECK\fthe\fsteering\fge\br\ftr\bnsfer\flines\ffor\f
cle\br\bnce\ffrom\fthe\fsteering\fge\br.\f
*
*
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Power\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f
Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
In s
t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
*
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Page 400 of 4402

Steering\bCol\fmn\b-\bSteering\bWheelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Dr
iver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Fro
m:\f13-07-2009 \f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Up\f
To:\f13-07-2009\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
3. \f\f 2.Torque:\b 48\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l
ockspring\frotor\fdoes\fnot\frot\bte.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\ft\bpe\f
to
\fthe\fclockspring\fouter.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cl
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
\f\f
\f\f
\f\f
\f\f
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Page 409 of 4402

Check\fthe\fignition\fswitch\felectric\bl\fconnector.\f2\b
Is\fthe\fignition\fswitch\felectric\bl\fconnector\fcle\bn\f\bnd\f
secure?\f
Yes\bGO\fto\fA2.\f\f
No\b C
LEAN\f\bnd\fSECURE\fthe\fignition\fswitch\felectric\bl\f
connector.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A2:\bCHECK\bFOR\bVOLTAGE\bON\bCIRCUIT\bSBP24A\b(VT/RD)
Disconnect\fIgnition\fSwitch\fC2DC32.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fignition\fswitch\f
C2DC32\fPin\f4,\fcircuit\fSBP24A\f(VT/RD),\fh\brness\f
side\f\bnd\fground.\f2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b VERIFY\fthe\fcustomers\fconcern.\f
No\b REPAIR\fthe\fcircuit\fSBP24A\f(VT/RD).\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bB\b:\bNO\bPOWER\bIN\bACC\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bCHECK\bFOR\bVOLTAGE\bON\bCIRCUIT\bSBP24A\b(VT/RD)
Disconnect\fIgnition\fSwitch\fC2DC32.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fignition\fswitch\f
C2DC32\fPin\f4,\fcircuit\fSBP24A\f(VT/RD),\fh\brness\f
side\f\bnd\fground.\f2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b REPAIR\fcircuit\fCDC33A\f(VT/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No\b REPAIR\fcircuit\fSBP24A\f(VT/RD).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bC\b:\bNO\bPOWER\bIN\bRUN\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bCHECK\bFOR\bVOLTAGE\bON\bCIRCUIT\bSBP24A\b(VT/RD)
Disconnect\fIgnition\fSwitch\fC2DC32.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fignition\fswitch\f
CDC32\fPin\f4,\fcircuit\fCDC33A\f(VT/GN),\fh\brness\fside\f
\bnd\fground.\f
2\b
\f\f
\f\f
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Page 449 of 4402

10. \f\f1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fpin\fpunch.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t
\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
11. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f
12. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Undo\fthe\fbolt\fof\fthe\fc\bmsh\bft\fsprocket\fby\f5\f
tu
rns.\f
13. CAUTION:\fM\bke\f\b\fnote\fof/m\brk\fthe\f
in
st\blled\fpositions\fof\fthe\fcomponents\fbefore\f
remov\bl.\f\f
\f\f
\f
\f\f
\f\f
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Page 488 of 4402

20. \f
21. \f
22.NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w
isted.\f
23.
Det\bch\fthe\f\bir\fconditioning\fcompressor\f\bnd\fsecure\f
to\fone\fside.\f
24. \f
25. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 489 of 4402

Vehicles with PCM security shield
Vehicles with PCM safety plate
26. \f
27
.General
\bqui\fment:
Center\f
punch \f
Gen
eral
\bqui\fment:
3.5\fmm\f
drill\fbit \f
28.
\f
29. \f
\f\f
\f\f
\f
\f\f
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Page 490 of 4402

All vehicles
30. \f
31
. WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
32. Disc\brd\fthe\fbolt\fon\fthe\fre\br\fengine\fmounting.\f
33. \f
34. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 510 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ma
terials
General Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Retaining Strap 1.Torque:\b 48
\fNm\f
2. Torque:\b 48\fNm
\f
3. WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f Genera\f\bEquipment:\b Mo
unting\ft\bble\fset\f
Gen
era\f\bEquipment:\b Ret\bining\fStr\bp\f
\f
\f\f
\f\f
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Page 513 of 4402

Vehicles with PCM safety plate
Vehicles with PCM security shield
14. \f
1
5
. \f
16. \f
17. Tighten\fthe\fshe\br\fbolt\funtil\fthe\fhe\bd\fis\fshe\bred\f off.\f
18. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 587 of 4402

Vehi\fles without PCM se\furity shield
All vehi\fles
40. \f
41
. \f
42. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
43. \f
\f
\f\f
\f\f
\f\f
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