FORD S-MAX 2006 Service Owner's Manual
S-MAX 2006
FORD
FORD
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FORD S-MAX 2006 Service Owner's Manual
Page 655 of 4402
11.S\fecial Tool(s): 205-072,\f205-072-02\f
12.
\f
13. \f
14. \f\f 1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fdrift.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t
\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
\f\f
\f\f
\f\f
\f\f
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Page 672 of 4402
9. \f
10. \f
11. \f\f 1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fdrift.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f x\f25\fmm\fbolt.\f
12. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
t h
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f
\f\f
\f\f
\f\f
\f
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Page 709 of 4402
16.S\fecial Tool(s): 310-137\f
17.
\f
18. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
19. \f
20. \f
21. Remove\fthe\fpower\fsteering\fpump\f\bnd\fsecure\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 712 of 4402
32. \f
33. \f
34. \f
35.General \bqui\fment: Tr\bnsmission\fj\bck\f
36 .
Secure\fthe\fsteering\fupw\brds.\f
General \bqui\fment: C\bble\fties\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 714 of 4402
42. \f
43. \f
44. Remove\fthe\frefriger\bnt\fcompressor\f\bnd\fsecure\fto\fone\fside.\f
General \bqui\fment: C\bble\fties\f
45 .
\f
46. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 715 of 4402
47. \f
48. \f
49.WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
50. \f
\f\f
\f\f
\f\f
\f
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Page 740 of 4402
4. Secure\fthe\fengine\fto\fthe\f\bssembly\ft\bble\fwith\fret\bining\fstr\bps.\f
Genera\f\bEquipment:\b Mounting\ft\bble\fset\f
5. R
emove\fthe\fspeci\bl\ftool.\f
Specia\f\bToo\f(s):\b 303-122\f
Ge n
era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
6. To
rque:\b 36\fNm
\f
7. Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sys
tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
8. CAUTION:\fM\bke\fsure\fth\bt\fno\f
\f\f
\f
\f\f
\f\f
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Page 763 of 4402

\f\f\fescription
Cr\bnksh\bft\f
Timing\fbelt\fpulley\f
Cylindric\bl\fpin\f
Timing\fbelt\fpulley\fsplines\f
Wide\fspline\f
Cr\bnksh\bft\fouter\fsplines\f
Cr\bnksh\bft\finner\fsplines\f
The\fforged\fcr\bnksh\bft\fin\fthe\f2.5L\fDur\btec-ST\f(VI5)\fengine\fis\fsupported\fin\fthe\fcylinder\f
bl
ock\f(upper\fcr\bnksh\bft\fbe\brings)\f\bnd\fin\fthe\fl\bdder\ffr\bme\f(lower\fcr\bnksh\bft\fbe\brings)\fby\f
six\fbe\brings.\f
The\fshims\f\bre\floc\bted\f\bt\fthe\f5th\fcr\bnksh\bft\fm\bin\fbe\bring.\f
Loc\bted\fon\fthe\fdrive\fside\fof\fthe\fcr\bnksh\bft\f\bre\ftwo\fsets\fof\fsplines.\fThe\finner\fsplines\fdrive\f
the\foil\fpump.\fThe\fouter\fsplines\feng\bge\fin\fthe\ftiming\fbelt\fpulley.\f
The\ftiming\fbelt\fpulley\fc\bn\fonly\fbe\fpushed\fonto\fthe\fouter\fsh\bft\fsplines\fin\fone\fspecific\f
position.\fFor\fthis\fpurpose,\fone\fspline\fon\fthe\ftiming\fbelt\fpulley\f\bnd\fone\fon\fthe\fcr\bnksh\bft\f
h\bve\fbeen\fm\bde\fwider.\f
The\fcylindric\bl\fpin\fsecures\fthe\fm\bss\fd\bmper.\f
Valve timing \f
Item
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
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Page 821 of 4402
27. Position\fthe\fPAS\fpump\fto\fone\fside.\f
28. Position\fthe\fA/C\fcompressor\fto\fone\fside.\f29. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
30. \f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 866 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Mounting table set
Retaining Strap 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
2.Remove the S\fecial Tool(s): 303-122\f
3. To
rque: 48\fNm
\f
4. Torque: 48\fNm
\f
\f
\f
\f
\f\f
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