rear FORD S-MAX 2006 Service User Guide

Rear Su\bpen\bi\fn - Rear Stabilizer BarS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
General Equipment
Rem\fval
In

\btallati\fn
Hydr\bulic\fpress 1. Remove\fthe\fst\bbilizer\fb\br\flink.\f\fRefer\fto:\f Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
1. Inst\bll\fthe\fst\bbilizer\fb\br\fbushings\fwith\fno\f lubric\bnt.\fM\bke\fsure\fthe\fbushing\fnipple\fis\fon\fthe\f
right-h\bnd\fside.\f
2. NOTE:\fApply\fw\bter\fto\fthe\fst\bbilizer\fb\br\f
c
l

\bmp\fto\f\bssist\finst\bll\btion.\f
General \bqui\fment: Hy
dr\bulic\fpress\f
3. To
rque: 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Rear Su\bpen\bi\fn - Rear Stabilizer Bar LinkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
Rem\fval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\btallati\fn 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b \b

ll\fdoes\fnot\frot\bte.\f
1. Torque:\b 6
0\fNm\f
2. Torque:\b 15\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Rear Su\bpen\bi\fn - SpringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
Special T\f\fl(\b)
Gen

eral Equipment
Rem\fval
204-167\f
Compressor,\fCoil\fSpring
\f
204-167-01\f
Ad\bpter\ffor\f204-167\f
Trolley\fj\bck
1. Remove\fthe\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. General \bqui\fment: Trolley\fj\bck\f
3. \f
4

. Remove\fthe\fre\br\fst\bbilizer\fb\br\flink.\f Refer\fto:\f Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Su s

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. S\fecial Tool(s): 204-167,\f204-167-01\f
6. \f
\f
\f
\f\f
\f\f
\f\f
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Rear Su\bpen\bi\fn - Rear Sh\fck Ab\b\frberS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
General Equipment
Rem\fval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\flo\bd-leveling\fshock\f\bbsorbers\f
V e

hicles\fwith\fdyn\bmic\fsuspension\f
All\fvehicles\f
Tr\bnsmission\fj\bck 1.General \bqui\fment: Tr\bnsmission\fj\bck\f
2. To

rque: 175\fNm
\f
3. Torque: 280\fNm
\f
4. \f
5. Torque: 30\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Rear Su\bpen\bi\fn - Rear Stabilizer Bar
Bu\bhingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
Rem\fval and In\btallati\fn
1. Refer\fto:\fRe
\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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Vehicle \byna\fic Suspension - Rear
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In

stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\fre\br\fsuspension\fheight\fsensor.\fRefer\fto:\f He\bdl\bmp\fLeveling\fRe\br\fSensor \f(417-
01\f

Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Vehicle \byna\fic Suspension - Vehicle
Rear Vertical Accelero\feterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
Re\foval
In

stallation 1. Remove\fthe\fleft-h\bnd\flo\bdsp\bce\ftrim\fp\bnel.\f
Re
fer\fto:\f Lo\bdsp\bce\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
Sty

le\fCode:\fS \f(501-05\fInterior\fTrim\f\bnd\f
Orn

\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Brake S\bstem \f General Information \f
Rear Brake Disc Runout CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Wheel\f\bnd\ftire.\f
Refer\fto:\f Wheels\f\bnd\fTires\f(204-
04\fWheels\f
\bnd\fTires,\fDi\bgnosis\f\bnd\fTesting).\f
2. Br\bke\fp\bds.\f\f
Refer\fto:\f Br\bke\fP\bds \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Br\bke\fP\bds\f-\fVehicles\fWith:\f
Ele

ctronic\fP\brking\fBr\bke\f(EPB) \f(206-04\f
Re\br

\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 1. Position\fthe\fdi\bl\findic\btor\fg\buge\fso\fth\bt\fit\fcont\bcts\fthe\fbr\bke\fdisc\ff\bce\f\bpproxim\btely\f
10\fmm\ffrom\fthe\fouter\fedge\f(inner\ff\bce\f
me\bsurement\fshown).\f
Special\bTool(\f):\b 205-069,\f205-070,\f206-
00 3\f
2

. S

lowly\frot\bte\fthe\fbr\bke\fdisc\f\bnd\fnote\fthe\f
re\bdings.\f
3. Repe\bt\fsub-steps\f1\f\bnd\f2\fon\fthe\fbr\bke\f disc\fouter\ff\bce.\f
4. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f br\bke\fdisc\frunout\fspecific\btion,\f\b\fnew\f
br\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\fbr\bke\f
disc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fSpecific\btions).\f
3. \f\f 1. Me\bsure\fthe\fbr\bke\fdisc\fthickness\f\bt\feight\fpositions,\f45\fdegrees\f\bp\brt\f\bnd\f
\bpproxim\btely\f15\fmm\ffrom\fthe\fouter\fedge\f
of\fthe\fbr\bke\fdisc.\f
2. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f
br\bke\fdisc\fthickness\fv\bri\btion\fspecific\btion,\f
\b\fnew\fbr\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\f
\f
\f
\f
\f\f
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Rear Di\bc Brake \f Specification\bS-MAX/G\bl\bxy\f2006.5\f(02/2006
Rear Di\bc Brake Specification
* When the di\bcard thickne\b\b ha\b been reached, in\btall a new brake di\bc and brake pad\b.
For additional information, refer to: Brake Pad\b (206\f04 Rear Di\bc Brake, Removal and In\btallation).
** When the di\bcard thickne\b\b ha\b been reached, in\btall new brake pad\b.
For additional information, refer to: Brake Pad\b (206\f
04 Rear Di\bc Brake, Removal and In\btallation).
Descrip\bion
Br\bke\fdisc\fdi\bmeter\f
New\fbr\bke\fdisc\fnomin\bl\fthickness
Worn\fbr\bke\fdisc\fdisc\brd\fthickness\f*\f
M\bximum\fbr\bke\fdisc\fthickness\fv\bri\btion
Worn\fbr\bke\fp\bd\fdisc\brd\fthickness**
M\bximum\fbr\bke\fdisc\frunout\f(inst\blled)
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Rear Di\bc Brake \f Rear Di\bc BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\bi\b and Te\bting
REFER\fto\fSection\f \f2
06-00\fBr\bke\fSystem\f-\fGener\bl\fInform\btion .\f
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