belt FORD S-MAX 2006 Service Repair Manual

REACTIVATE\fthe\fsystem.\f\f
No INSTALL\f\b\fnew\fp\bssenger\fs\bfety\fbelt\fretr\bctor\f
\bnd\fpretensioner.\f\f
REFER\fto:\f Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\f
Pre

tensioner \f(501-20A\fS\bfety\fBelt\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
AB3: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT FOR A SHORT TO
GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fRCM\fC3R114.\f2
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f


RCM\fC3R114\fpin\f3,\fcircuit\fCR122A\f(WH/OG),\f
h\brness\fside\f\bnd\fground.\f\f

RCM\fC3R114\fpin\f4,\fcircuit\fRR122A\f(BN),\f
h\br

ness\fside\f\bnd\fground.\f
4
Are\fthe\fresist\bnces\fgre\bter\fth\bn\f10,000\fohms?\f
Ye\f REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
No
REPAIR\fcircuit\fCR122A\f(WH/OG)\for\fcircuit\f
RR122A\f(BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fREACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST AC : DTC B0072 12: PASSENGER SAFETY BELT
PRETENSIONER SHORT TO BATTERY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AC1: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Ignition\fswitch\fin\fposition\f0.\f2
Disconnect\fRCM\fC3R114.\f3
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f4
Ignition\fswitch\fin\fposition\fII.\f5
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f

RCM\fC3R114\fpin\f3,\fcircuit\fCR122A\f(WH/OG),\f
h\br

ness\fside\f\bnd\fground.\f\f

RCM\fC3R114\fpin\f4,\fcircuit\fRR122A\f(BN),\f
h\br

ness\fside\f\bnd\fground.\f
6
\f\f
Стр. 40 из 87
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Does\fthe\fsystem\fprove\fout\fcorrectly?\f
Ye\f REPAIR\fcircuit\fCR122A\f(WH/OG)\for\fcircuit\f
RR122A\f(BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fREACTIVATE\fthe\fsystem.\f\f
No REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST AD : DTC B0072 13: PASSENGER SAFETY BELT
PRETENSIONER OPEN CIRCUIT
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AD1: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Ignition\fswitch\fin\fposition\fII.\f2
C\brry\fout\fthe\fself-test\fwith\fthe\fsimul\btors\f
inst\blled.\f3
Does\fthe\fsystem\fprove\fout\fcorrectly?\f
Ye\f GO\fto\fAD2 .\f\f
No GO

\fto\fAD3 .\f\f
AD2: PROVE OUT THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f2
Connect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Electric\bl\fConnector\fC6R122.\f3
Ignition\fswitch\fin\fposition\fII.\f4
C\brry\fout\fthe\fself-test.\f5
Does\fthe\fsystem\fprove\fout\fcorrectly?\f
Ye\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
No INSTALL\f\b\fnew\fp\bssenger\fs\bfety\fbelt\fretr\bctor\f
\bnd\fpretensioner.\f\f
REFER\fto:\f Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\f
Pr e

tensioner \f(501-20A\fS\bfety\fBelt\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
\f\f
Стр. 41 из 87
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AD3: CHECK THE PASSENGER SAFETY BELT PRETENSIONER FOR OPEN CIRCUIT OR
HIGH RESISTANCE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fRCM\fC3R114.\f2
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f

RCM\fC3R114\fpin\f3,\fcircuit\fCR122A\f(WH/OG),\f
h\br

ness\fside\f\bnd\fthe\fp\bssenger\fs\bfety\fbelt\f
pretensioner\fC6R122\fpin\f1,\fcircuit\fCR122A\f
(WH/OG),\fh\brness\fside.\f\f

RCM\fC3R114\fpin\f4,\fcircuit\fRR122A\f(BN),\f
h\br

ness\fside\f\bnd\fthe\fp\bssenger\funderse\bt\f
occup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\f
C6R122\fpin\f2,\fcircuit\fRR122A\f(BN),\fh\brness\f
side.\f
4
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Ye\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
No
REPAIR\fcircuit\fcircuit\fCR122A\f(WH/OG)\for\fcircuit\f
RR122A\f(BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fREACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST AE : DTC B0072 19: PASSENGER SAFETY BELT
PRETENSIONER CROSS LINK TO ANOTHER FIRING CIRCUIT
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AE1: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUITS
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Disconnect\fRCM\fC3R114.\f2
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\fSimul\btor.\f3
Disconnect\fInoper\btive\fAir\fB\bg\fModule\fSimul\btor.\f4
NOTE:\fRefer\fto\fthe\fWiring\fDi\bgr\bms\ffor\fpin\fdet\bil.\f Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f

RCM\fC3R114\fpin\f3,\fcircuit\fCR122A\f(WH/OG),\fh\brness\fside\f\bnd\fthe\f
in

oper\btive\f\bir\fb\bg\fmodule\fcircuits.\f\f

RCM\fC3R114\fpin\f4,\fcircuit\fRR122A\f(BN),\fh\brness\fside\f\bnd\fthe\f
in

oper\btive\f\bir\fb\bg\fmodule\fcircuits.\f
5
Are\fthe\fresist\bnces\fgre\bter\fth\bn\f10,000\fohms?\f
Ye\f REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\fsystem.\f\f
No
REPAIR\fthe\fcircuits.\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST AF : DTC B0072 1A: PASSENGER SAFETY BELT
PRETENSIONER LOW RESISTANCE
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
\f\f
Стр. 42 из 87
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AF1: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Ignition\fswitch\fin\fposition\fII.\f2
C\brry\fout\fthe\fself-test\fwith\fthe\fsimul\btors\f
inst\blled.\f3
Does\fthe\fsystem\fprove\fout\fcorrectly?\f
Ye\f GO\fto\fAF2 .\f\f
No
GO

\fto\fAF3 .\f\f
AF2: PROVE OUT THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f2
Connect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Electric\bl\fConnector\fC6R122.\f3
Ignition\fswitch\fin\fposition\fII.\f4
C\brry\fout\fthe\fself-test.\f5
Does\fthe\fsystem\fprove\fout\fcorrectly?\f
Ye\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
No INSTALL\f\b\fnew\fp\bssenger\fs\bfety\fbelt\fretr\bctor\f
\bnd\fpretensioner.\f\f
REFER\fto:\f Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\f
Pre

tensioner \f(501-20A\fS\bfety\fBelt\fSystem,\f
Re m

ov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
AF3: CHECK THE PASSENGER SAFETY BELT PRETENSIONER CIRCUIT FOR LOW
RESISTANCE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fRCM\fC3R114.\f2
Disconnect\fP\bssenger\fS\bfety\fBelt\fPretensioner\f
Simul\btor.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRCM\f
C3R114\fpin\f3,\fcircuit\fCR122A\f(WH/OG),\fh\brness\f
side\f\bnd\fthe\fRCM\fC3R114\fpin\f4,\fcircuit\fRR122A\f
(BN),\fh\brness\fside.\f
4
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms?\f
Ye\f REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
No
\f\f
Стр. 43 из
87
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Supplemen\bal Re\f\brain\b Sy\f\bem - Scrapped Vehicle
Air Bag and Safe\by Bel\b Pre\ben\fioner Di\fpo\fal - In-
Vehicle Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006
General Procedure\f
Special Tool(\f) Ac\biva\bion
WARNINGS:\f
To\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\f
rep\bir\for\f\bdjustment\fto\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS),\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\fSRS\f
sensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
To\fminimize\fthe\fpossibility\fof\fprem\bture\fdeployment,\fdo\fnot\fuse\fr\bdio\fkey\fcode\fs\bvers\fwhen\fworking\f
on\fthe\fSRS.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Before\fdeploying\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fm\bke\fsure\fth\bt\f\bll\f
personnel\fin\fthe\fvicinity\f\bre\f\bw\bre\fth\bt\f\b\floud\fnoise\f(b\bng)\fis\f\bbout\fto\foccur.\fDo\fnot\flet\f\bnybody\f\bppro\bch\f
closer\fth\bn\f6\fmeters.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
The\f\bir\fb\bg\fmodule\for\fthe\fs\bfety\fbelt\fpretensioner\fshould\fnot\fbe\fh\bndled\fimmedi\btely\ffollowing\f
deployment\f\bs\fthe\f\bir\fb\bg\fmodule\fwill\fbe\fvery\fhot.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
After\fdeployment,\fthe\finfl\btor(s)\fbecomes\finert,\fdirect\fcont\bct\fto\fthe\fskin\for\feyes\fof\f\bny\ffree\f
pyrotechnic\fresidues\fshould\fbe\f\bvoided.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.
Alw\bys\fwe\br\fgloves\f\bnd\fs\bfety\fgl\bsses\fwhen\fh\bndling\fdeployed\f\bir\fb\bg\fmodules\f\bnd\fs\bfety\fbelt\f
pretensioners,\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
If\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fshould\fcont\bct\fthe\feyes,\fw\bsh\fthe\f
eyes\fwith\fcle\bn\fw\bter\f\bnd\fseek\fmedic\bl\f\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
If\f\b\fl\brge\f\bmount\fof\f\bir\fb\bg\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fis\finh\bled,\fseek\fmedic\bl\f
\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
418-143\f
Ad\bpter\fBox\f(AC)\f
418-S055C\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt
\f
1. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
2. Refer\fto:\f Floor\fConsole\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
Instrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).
Refer\fto:\fFloor\fConsole\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f
(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
\f
\f
Стр. 1 из 7
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15.Deployed\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\fbelt\fpretensioners\fshould\fbe\f
se\bled\fin\fsuit\bble\fb\bgs\f\bnd\fthen\fdisposed\fof\fin\f\bccord\bnce\fwith\f
loc\bl\fcont\bmin\bted\fw\bste\fregul\btions.\f
16.
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\fh\bve\fbeen\fpl\bced\fon\f
the\fM\bnd\btory\fReturn\fList.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\funservice\bble\flive\f
\bir\fb\bg\fmodule\fbeing\freturned.\f
Refer\fto:\f
Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner
S\bfety\fBelt\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-
\fVehicles\fBuilt\fUp\fTo:\f13
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fP\bssenger\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fGl\bss\fRoof\fP\bnel,\f
VIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fFront\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fMet\bl\fRoof\f
P\bnel,\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
17.
WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\funservice\bble\f\bir\f
b\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fto\fbe\freturned\fthrough\f
the\floc\bl\fm\biling\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
If\f\bn\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\ff\bils\fto\fdeploy,\fse\bl\f
the\funservice\bble\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fin\f
suit\bble\fp\bck\bging\f\bnd\freturn\fto\fthe\fExch\bnge\fPl\bn\fCenter,\f\bs\f
\bppointed\fthrough\fthe\floc\bl\fN\btion\bl\fS\bles\fComp\bny
\f
Стр. 7 из 7
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Un\ferviceable Air Bag Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1.WARNINGS:\f
To
\fminimize\fthe\fpossibility\fof\finjury\fin\f
the\fevent\fof\fprem\bture\fdeployment,\f\blw\bys\f
c\brry\f\b\flive\f\bir\fb\bg\fmodule\fwith\fthe\fb\bg\f\bnd\f
trim\fcover\fpointed\f\bw\by\ffrom\fthe\fbody.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
To\fprevent\fprem\bture\fdeployment,\flive\f
\bir\fb\bg\fmodules\fmust\fonly\fbe\fpl\bced\fon\fwork\f
benches\fwhich\fh\bve\fbeen\fground\fbonded.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\f
h\bve\fbeen\fpl\bced\fon\fthe\fM\bnd\btory\fReturn\f
List.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\f
unservice\bble\flive\f\bir\fb\bg\fmodule\fbeing\f
returned.\f
Remove\fthe\funservice\bble\f\bir\fb\bg\fmodule.\fFor\f
\bd d

ition\bl\finform\btion,\frefer\fto\fthe\frelev\bnt\f
procedure\fin\fthis\fsection.\f
2. WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\f
un
service\bble\f\bir\fb\bg\fmodule(s)\fto\fbe\f
returned\fthrough\fthe\floc\bl\fm\biling\fsystem.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f Se\bl\fthe\funservice\bble\f\bir\fb\bg\fmodule(s)\fin\fthe\f
p \bc

k\bging\ffrom\fthe\fnew\f\bir\fb\bg\fmodule(s)\f\bnd\f
\bddress\fto\fthe\f\bppropri\bte\fm\bnuf\bcturer.\fThe\f
p\bck\bge\fshould\fthen\fbe\fforw\brded\fto\fthe\f
Exch\bnge\fPl\bn\fCenter\f(\bs\f\bppointed\fthrough\fthe\f
n\btion\bl\fs\bles\fcomp\bny)\fwho\fwill\f\brr\bnge\f
forw\brding\fto\fthe\fm\bnuf\bcturer.\f\f
3. NOTE:\fAutoliv\f\bir\fb\bg\fmodules\f\bnd\fse\bt\fbelt\f
pr
etensioners.\f
Autoliv\fGmbh,\fTheodor\fHeuss\fStr\bsse\f2,\f85221,\f
D\bc
h\bu,\fGerm\bny.\f
4. NOTE:\fTRW\f\bir\fb\bg\fmodules.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fRene\f
Get

to,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
5. NOTE:\fTRW\fse\bt\fbelt\fpretensioners.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fHelmut\f
Gos

s,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
6. NOTE:\fT\bk\bt\b\fPetri\f\bir\fb\bg\fmodules.\f
T\bk\bt\b\fPetri\fAG,\fGrossostheimer\fStr\bsse\f223,\fD-
6
3

741\fAsch\bffenburg,\f(Supplier\fCode\fP790M)\f
Germ\bny.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G18617&guid...procarmanuals.com
http://vnx.su

NOTE:\fThe\fidentific\btion\fof\fthe\ftype\fof\fpl\bstic\fis\fnecess\bry\ffor\fthe\fpl\bstic\fwelding\fprocess\f
in\forder\fto\fdetermine\fthe\fcorrect\fwelding\frod\f(welding\fm\bteri\bl)\fto\fuse.\f
If\f\bn\fidentifier\fis\fmissing\for\fc\bnnot\fbe\fm\bde\fout,\fthe
\ffollowing\fe\bsy\fto\fperform\ftests\fwill\f
help:\f
Visu\bl\fInspection\f
Visu\bl\finspections\fm\binly\fserve\fto\fidentify\fPUR\f\bnd\fGRP\fm\bteri\bls.\fThermopl\bstic\f
components\f\bre\foften\fp\binted\f\bnd\f\bre\ftherefore\fdifficult\fto\fidentify.\f
Identific\btion\fch\br\bcteristics:\f

When\fPUR\fcr\bcks\for\fsimil\br\fd\bm\bge\foccurs,\fpores\fof\ffo\bm\fc\bn\fbe\fseen.\f\f

GRP\fc\bn\fbe\frecognized\fby\fthe\fgl\bss\ffiber\fstructure\fon\fthe\finside.\f
Mechanical te\ft: \f
Th
e\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fby\f\b\fsound\ftest:\f

Degree\fof\fh\brdness\f-\fthe\fhigher-pitched\fthe\fsound,\fthe\fh\brder\fthe\fpl\bstic.\f\f

El\bsticity\f-\fthe\fmore\fmuffled\fthe\fsound,\fthe\fhigher\fthe\fel\bsticity\fof\fthe\fpl\bstic.\f
Sanding te\ft \f
I n

\fthis\f\b\fpl\bce\fis\fchosen\fwhich\fwill\fnot\fbe\fvisible\fl\bter,\f\bnd\fthe\ffinger\fbelt\fs\bnder\fis\fused\fto\f
s\bnd\fthe\fpl\bstic.\f\f \f\f
\f\f
\f\f
Стр. 2 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

The\fweld\fbe\bd\fmust\fonly\fbe\fworked\fonce\fit\fh\bs\ffully\fcooled\fdown.\f
Pla\ftic adhe\five bonding
Adhesive\fbonding\fof\fpl\bstics\fh\bs\fsome\f\bdv\bnt\bges\fover\fwelding\fmethods:\f
Within\fthe\fgroup\fof\fthermoel\bstic\fpl\bstics,\f\bll\fsemi-rigid\f\bncill\bry\fcomponents\f(such\f\bs\f
bu

mpers,\ffront\fgrilles,\fetc.)\fc\bn\fbe\frep\bired\fwithout\fidentific\btion.\f\f

A\ftwo-component\fpolyureth\bne\fb\bsed\f\bdhesive\fis\fused\ffor\f\bll\fthermopl\bstic\fp\brts.\f\f

Reinforcement\fstrips\fc\bn\fbe\f\btt\bched\fbehind\fsplits\f(split\flength\fup\fto\fm\bx.\f100mm)\f\bnd\f
op

enings\fto\fensure\fthe\forigin\bl\fstrength\fproperties.\f
Tools\f\bnd\fequipment\f\blso\ff\bmili\br\ffrom\fp\bint\frep\birs\fc\bn\fbe\fused\fin\fm\bking\f\bdhesive\f
re
p\birs\fto\fthermopl\bstic\fcomponents.\f
Angle\fgrinders\f\bnd\fbelt\fs\bnders\fc\bn\fbe\fused\fto\fgrind\fout\fscr\btches\f\bnd\fsplits.\fOrbit\bl\f
s\bnders\fwith\fextr\bctors\f\bre\fused\ffor\ffine\fs\bnding.\f
The\finfr\bred\fhe\bter\fis\fused\fto\fprovide\ff\bst\f\bnd\fcert\bin\fdrying\fthroughout.\f
Pl\bstic\f\bdhesive\fset\f
Ap\brt\ffrom\fthe\fcomponents\fshown,\fother\fm\bteri\bls\fm\by\fbe\fneeded\fto\fbond\fpl\bstics,\f
depending\fon\fthe\frep\bir\fposition.\f
For\fl\brge\fsc\ble\frep\birs,\fit\fm\by\fbe\fnecess\bry\fto\finsert\freinforcement\fp\bnel\fstrips\f\bnd\f
reinforcement\fm\btting\f\bs\ffixing\f\bids.\f
Rep\bir\fsequence\fduring\fpl\bstic\f\bdhesive\fbonding:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer's\fguidelines\fwhen\fusing \f
\bdhesives.\f\f

Prep\bre\fthe\floc\btion\fof\fthe\fbond.\fRemove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\f\bre\b\fto\fbe\fbonded.\f
Dr

ill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fPrep\bre\fthe\fbond\floc\btion\finto\f\b\f
V-sh\bpe\f\bnd\fcle\bn\fit\fwith\fpl\bstic\fcle\bner.\f\f

Apply\fthe\f\bdhesive.\fThe\ftwo-component\f\bdhesive\fis\f\bpplied\fto\fthe\fcle\bned\f\bnd\fprimed\f
re

p\bir\floc\btion\fusing\f\b\fh\bnd\fgun.\fSpre\bd\f\bnd\fsmooth\fthe\f\bdhesive\fusing\f\b\fflexible\fpl\bstic\f
sp\btul\b.\f\f

Rework\fthe\fbond\floc\btion.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\f\bdhesive.\fCle\bn\fthe\fs\bnded\f
re

p\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\frep\bir\fsurf\bce.\f
Apply\fp\bint.\f
GRP re\bair\f
G R

P\fm\bteri\bl\fis\fh\brd\f\bnd\fbrittle\fin\fits\fstrength\fproperties.\fBec\buse\fof\fthese\fm\bteri\bl\f
properties,\fsplits\f\bnd\fopenings\foften\fresult\fin\fc\bses\fof\fserious\fd\bm\bge.\f
ItemDe\bcripti\fn
12-component\f\bdhesive
2C\brtridge\fgun
3Mixing\ftube \f\f
Стр. 6 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

The\fst\bbility\fof\fGRP\fp\brts\fis\fimp\bired\fif\fthe\fgl\bss\ffiber\freinforcement\fis\fcr\bcked.\fThe\f
component\fmust\fbe\frepl\bced\fin\fc\bses\fof\fserious\fd\bm\bge\fth\bt\f\bffect\fthe\fstructure.\f
Minor\fd\bm\bge\f(such\f\bs\f\bbr\bsion,\fsplits\fup\fto\f80mm,\fholes\fup\fto\f\bpprox.\f60mm\fdi\bmeter,\f
etc.)\fc\bn\fbe\frep\bired\fto\f\b\ftechnic\blly\f\bnd\fvisu\blly\fperfect\fst\bnd\brd,\fprovided\fth\bt\fthe\f
d\bm\bge\fdoes\fnot\foccur\fin\fhe\bvily\fused\for\fh\brd-to-re\bch\f\bre\bs.\f
To\fensure\fperfect\frep\bir\fresults,\fobserve\fthe\ffollowing\fpoints:\f
The\froom\ftemper\bture\fshould\fbe\f\bt\fle\bst\f15°C\f\bnd\fthe\f\bir\fshould\fbe\f\bs\fdry\f\bs\fpossible.\f\f

The\frep\bir\floc\btion\fmust\fbe\fthoroughly\fdry\f\bnd\fcle\bn.\f\f

Before\fthe\frep\bir,\fthe\fGRP\fp\brt\fbeing\frep\bired\fmust\fbe\fdried\fusing\f\bn\finfr\bred\fhe\bter\for\f
in

\f\b\fdrying\foven.\f\f

In\fc\bses\fof\fl\brge\fsplits\f\bnd\ffr\bctures,\fthe\fstrength\fof\fthe\fouter\fskin\fc\bn\fbe\fre-est\bblished\f
by

\fb\bcking\fwith\f\b\freinforcement\fm\bteri\bl.\f
Tools\f\bnd\fequipment\ffrom\fthe\fp\bint\fshop\fc\bn\fbe\fused\fto\fc\brry\fout\frep\birs\fto\fGRP\fp\brts.\f
A n

gle\fgrinders\f\bnd\fbelt\fs\bnders\fc\bn\fbe\fused\fto\fgrind\fout\fscr\btches\f\bnd\fsplits.\fOrbit\bl\f
s\bnders\fwith\fextr\bctors\f\bre\fused\ffor\ffine\fs\bnding.\f
GRP\frep\bir\fset\f
Scissors,\fp\bintbrush\f\bnd\fcle\bning\fm\bteri\bls\f\bre\fother\fm\bteri\bls\fwhich\fwill\fbe\fneeded\fto\f
perform\f\b\fGRP\frep\bir.\f\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer's\finstructions\fwhen\fusi n
g\fthe\frep\bir\fm\bteri\bls.\f\f
The\frep\bir\fprocess\ffor\f\b\fGRP\frep\bir\fis\f\bs\ffollows:\f

Prep\bre\fthe\frep\bir\floc\btion.\fRemove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\frep\bir\f\bre\b.\f\f

Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\f\f

The\frep\bir\floc\btion\fmust\fbe\fs\bnded\fby\fh\bnd.\fIf\fm\bchine\fworking\fis\f\bttempted,\fthe\fresin\f
wi

ll\fbe\fhe\bted\fso\fmuch\fth\bt\fthe\fsurf\bce\fstructure\fwill\fbe\fch\bnged.\fThe\fresult\fis\f
in\bdequ\bte\f\bdhesion.\f\f

Perform\fthe\fGRP\frep\bir.\fApply\fpolyester\fresin\fthinly\fto\fthe\frep\bir\floc\btion.\fL\by\fthe\fgl\bss\f
fi

ber\fm\bt\fin\fpl\bce\f\bnd\f\bpply\fpolyester\fresin\fover\fit\f\bg\bin.\f\f

Rework\fthe\floc\btion\fof\fthe\frep\bir.\fS\bnd\f\bw\by\f\bny\fpolyester\fresin\fwhich\fst\bnds\fproud\f
\bft

er\fit\fh\bs\fh\brdened.\f\f

Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re

p\bir\fsurf\bce\f\bnd\f\bfter\fit\fh\bs\fdried\f\bpply\fthe\fp\bint\ffinish.\f
ItemDe\bcripti\fn
1Polyester\fresin
2Gl\bss\ffiber\fm\bts
3H\brdener
\f\f
Стр. 7 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su