belt FORD S-MAX 2006 Service Repair Manual
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Page 2823 of 4402

No REPAIR\fcircuit\fRR155B\f(GY).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : THE SAFETY BELT IN\bICATOR IS ILLUMINATE\b
CONTINUOUSLY.
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1: CHECK THE \bRIVER/PASSENGER SAFETY BELT SWITCH(ES)
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\ftests\f\bre\fto\fbe\fc\brried\fout\fwith\fthe\fs\bfety\fbelt\funbuckled.\f
De\bctiv\bte\fthe\fSRS.\f1
Ignition\fswitch\fin\fposition\f0.\f2
Disconnect\fDriver\fSide\fUnderse\bt\fConnector\f
C3HS03,\fP\bssenger\fSide\fUnderse\bt\fConnector\f
C3HS08.\f3
Ignition\fswitch\fin\fposition\fII.\f4
Is\fthe\fs\bfety\fbelt\findic\btor\fillumin\bted?\f
Ye\f For\fp\bssenger\fside,\f GO\fto\fB2.\fFor\fdriver\fside,\f
GO\fto\f
B5.\f\f
No I
NSTALL\f\b\fnew\fs\bfety\fbelt\fbuckle(s)\f\bs\frequired.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
B2: CHECK CIRCUIT VR212A (YE/GN) FOR OPEN
Disconnect\fRCM\fC3R114.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRCM\fC3R114\f
pin\f33,\fcircuit\fVR212A\f(YE/GN),\fh\brness\fside\f\bnd\f
the\fp\bssenger\fside\funderse\bt\fconnector\fC3HS08\fpin\f
11,\fcircuit\fVR212A\f(YE/GN),\fh\brness\fside.\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Ye\f GO\fto\fB3.\f\f
No R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
B3: CHECK CIRCUIT RR155B (GY) FOR GROUN\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fside\f
underse\bt\fconnector\fC3HS08\fpin\f12,\fcircuit\fRR155B\f
(GY),\fh\brness\fside\f\bnd\fground.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Ye\f
\f\f
\f\f
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Page 2825 of 4402

Warning \bevice\f - Safety Belt Minder
\beactivating/ActivatingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
Preparation
\bea
ctivating/Activating
NOTE:\fDe\bctiv\btion\fof\fthe\fbelt\fminder\fm\by\f\blso\fbe\fc\brried\fout\fusing\fIDS.\fFollow\fthe\f
i n
structions\fon\fthe\fscreen.\f 1. Apply\fthe\fp\brking\fbr\bke.\f
2
.
Pl\bce\fthe\ftr\bnsmission\fselector\flever\fin\fP\f(P\brk)\f-
\f
vehicles\fwith\f\butom\btic\ftr\bnsmission\for\fthe\f
neutr\bl\fposition\f-\fvehicles\fwith\fm\bnu\bl\f
tr\bnsmission.\f
3. Turn\fthe\fignition\fswitch\fto\fthe\f0\fposition.\f
4. Close\f\bll\fthe\fvehicle\fdoors\ffrom\fthe\finside\fof\fthe\f vehicle.\f
1. Unbuckle\fthe\fdrivers\fs\bfety\fbelt.\f
2. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f(Do\fnot\f st\brt\fthe\fengine).\f
3. Wait at lea\ft 15 \fecond\f. \f
4. NOTE:\fThis\fstep\fmust\fbe\fcompleted\fwithin\f
6
0
\fseconds\for\fthe\fprocedure\fmust\fbe\f
repe\bted.\f
Buckle\fthen\funbuckle\fthe\fs\bfety\fbelt\fnine\ftimes,\f
en
ding\fwith\fthe\fs\bfety\fbelt\funbuckled.\fRele\bse\f
the\fred\funbuckle\fswitch\f completely\fevery\fcycle.
\f
5. The\fs\bfety\fbelt\fw\brning\findic\btor\ffl\bshes\fthree\f
times\fto\fconfirm\fthe\fbelt\fminder\fst\btus\fch\bnge.\f
6. Turn\fthe\fignition\fswitch\fto\fposition\f0.\fThe\f de\bctiv\btion/\bctiv\btion\fprocedure\fis\fnow\f
complete.\f
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Page 2864 of 4402

Charging\bSys\fem\b-\bGeneral\bInforma\fion\b-\b
Charging\bSys\femS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTes\fing\b
Refer\b\fo\bWiring\bDiagrams\bSec\fion\b414-02,\bfor\bschema\fic\band\bconnec\for\b
in
forma\fion.\b\b
General\bEquipmen\f\b
Principles\bof\bOpera\fion\b
T h
e\fch\brging\fsystem\ffor\fthis\fvehicle\fis\fcomposed\fof\f\b\fgener\btor\fcombined\fwith\f\b\fgener\btor\f
control\fmodule.\f\f
The\fgener\btors\ffor\fsome\fv\bri\bnts\f\bre\fequipped\fwith\fpulleys\fwith\fbuilt\fin\freverse\frot\btion\f
clutches.\fThese\fpulleys\f\bllow\fthe\fgener\btor\f\brm\bture\fto\ffree-wheel\fduring\fsudden\fengine\f
deceler\btion\fso\fsmoothing\fthe\freduction\fin\fch\brge\fr\bte\foutput.\fThis\f\blso\freduces\fthe\flo\bd\f
ch\bnges\fon\fthe\f\bccessory\fdrive\fbelt.\f
Charging\bCon\frol\b
\f\f
Descrip\fion\b
Gener\btor\f
Gener\btor\fcontrol\fmodule\f
Loc\bl\finterconnect\fnetwork\f(LIN)\fcommunic\btion\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Control\f\bre\b\fnetwork\f(CAN)\fcommunic\btion\f
Gener\bl\felectronic\fmodule\f(GEM)\f
He\bted\ffront\fscreen\f
He\bted\fre\br\fscreen\f
He\bted\fmirrors\f
Ford\f\bpproved\fdi\bgnostic\ftool
Surf\bce\fch\brge\fdissip\btion\funit\f(SCD²)
Micro390\fb\bttery\ftester
I\fem 1
2
3
4
5
6
7
8
9
\f
Par\f\bNumber -
-
-
-
-
-
-
-
-
-
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Page 2866 of 4402

2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b
Accessory\fdrive\fbelt\f\f
Gener\btor\f\f
Gener\btor\fdecoupler\f(if\fequipped)\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
B\bttery\fjunction\fbox\f(BJB)\f\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Ch\brging\fsystem\fw\brning\findic\btor\f\f
PCM\f\f
GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
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Page 2878 of 4402

Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratec-HE\b(107kW/145PS)\b-\b
MI4/2.0L\bD\fratec-HE\bFlex\bF\fel\b
(107kW/145PS)\b-\bMI4/2.3L\bD\fratec-HE\b
(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.0L\fengine\f
Ve
hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2. \f
3. Remove\fthe\f\bccessory\fdrive\fbelt.\f Refer\fto:\fAccessory\fDrive\fBelt\f(303-05A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b
m\bge\fthe\fwiring\fh\brnesses.\f
Torque:\b 15\fNm
\f
\f\f
\f
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Page 2882 of 4402

Generator\band\bReg\flator\b-\bGenerator—
2.5L\bD\fratec\b(162kW/220PS)\b-\bVI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414- 01
\fB\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fThrottle\fBody\f(303-04\fFuel\fCh\brging\f\bnd\fControls\f-\f2.5L\fDur\btec-ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fLifting\f(100-02,\fDescription\f\bnd\f Oper\btion).\f
4. \f
5. Refer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\f
Drive\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
7. \f
\f\f
\f\f
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Page 2885 of 4402

Generator\band\bReg\flator\b-\bGenerator—1.8L\b
D\fratorq-TDCi\b(74kW/100PS)\b-\bLynx/1.8L\b
D\fratorq-TDCi\b(92kW/125PS)\b-\bLynx
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEq\fipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
C\bble\fties 1. Remove\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\fDrive\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
CAUTION:\f
M\bke\fsure\fth\bt\f
no\fstr\bin\fis\f
pl\bced\fon\fthe\f
refriger\bnt\f
lines.\f
NOTE:\fNote\f
the\fposition\fof\f
the\felectric\bl\f
connectors.
1.Torque:\b
Nm\f
2.
Secure\fthe\f
A/C\f
compressor\f
to\fthe\f
r\bdi\btor\f
support\f
br\bcket.
Genera\f\b
Equipment:\b
C\bble\fties
Torque:\b
Nm\f
3. \f\f
1.
Do\fnot\f
remove\fthe\f
gener\btor\f
decoupler\f
bolts\ffrom\f
the\f
gener\btor.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
3.
Torque:\b
Nm\f
\f
\f
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Page 2887 of 4402

Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratorq-TDCi\b(85kW/115PS)\b-\b
DW/2.0L\bD\fratorq-TDCi\b(100kW/136PS)\b
-\bDW/2.0L\bD\fratorq-TDCi\b
(103kW/140PS)\b-\bDW/2.0L\bD\fratorq-
TDCi\b(118kW/160PS)\b-\bDW,\bEmission\b
Req\firements:\bStage\bIV/Stage\bV
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Re
fer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Acc
essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\ffuel\ffilter.\f
Refer\fto:\f Fuel\fFilter \f(310-01C\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f 1.Torque:\b 15\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 3454 of 4402

Anti-Th\bft - P\fssiv\b - Sp\fr\b K\by
Progr\fmmingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
G\bn\br\fl Proc\bdur\bs
1. A\fm\bximum\fof\feight\fkeyless\fentry\fremote\ftr\bn
smitters\fc\bn\fbe\fprogr\bmmed\fto\fthe\fcentr\bl\f
junction\fbox\f(CJB).\fProgr\bmming\fmust\fbe\fc\brried\f
out\f\bt\fthe\fs\bme\ftime\ffor\f\bll\fthe\fremote\f
tr\bnsmitters.\f
2. To\fenter\fprogr\bmming\fmode,\ffirst\fm\bke\fsure\f th\bt\fthe\fvehicle\fb\bttery\fis\ffully\fch\brged\f\bnd\fth\bt\f
the\f\bnti-theft\fsystem\fis\fnot\f\brmed\for\ftriggered.\f
3. M\bke\fsure\fth\bt\fthe\fturn\fsign\bl\fl\bmp\fswitch\fis\fin\f the\fOFF\fposition.\f
4. F\bsten\fthe\fs\bfety\fbelts\f\bnd\fclose\f\bll\fdoors\fto\f m\bke\fsure\fth\bt\fconflicting\fchimes\fdo\fnot\fsound\f
during\fprogr\bmming.\f\f
5. The\fignition\fswitch\fmust\fbe\fturned\fto\fposition\fII\f ex\bctly\ffour\ftimes\fduring\fremote\ftr\bnsmitter\f
progr\bmming.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fresult\fin\fincorrect\fremote\ftr\bnsmitter\f
progr\bmming.\f
6. Turn\fthe\fignition\fswitch\ffrom\fposition\f0\fto\f position\fII\ffour\ftimes\fex\bctly\fwithin\fsix\fseconds.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\fI.\f
8. Press\f\bnd\fhold\fone\fof\fthe\fbuttons\fon\fthe\fremote\f tr\bnsmitter.\f\f
9. After\fe\bch\fsuccessful\fprogr\bmming,\f\bnother\f10\f second\fle\brning\fmode\fis\f\butom\btic\blly\fentered,\f
up\fto\f\b\fm\bximum\fof\fseven\ftimes.\f
10. To\fprogr\bm\f\bddition\bl\fremote\ftr\bnsmitters,\f repe\bt\fstep\f9.\f
11.
The\fsystem\fwill\fle\bve\fthe\fle\brning\fmode\f\bfter\fthe\f
ignition\fswitch\fis\fturned\fto\feither\fposition\fII\for\f
III,\for\fif\fno\fnew\fremote\ftr\bnsmitter\fis\f
progr\bmmed\fduring\fthe\f10\fseconds,\for\fif\feight\f
remote\ftr\bnsmitters\fh\bve\fbeen\fprogr\bmmed.\f
12. An\fincorrect\fprogr\bmming\fprocedure\fdoes\fnot\f \bffect\fthe\fstored\fcodes.\f
13. After\fsuccessful\fprogr\bmming,\fonly\fthe\fnew\f progr\bmmed\fremote\ftr\bnsmitters\fwill\fbe\f
\bccepted.\f\f
14. Test\f\bll\fthe\fprogr\bmmed\fremote\ftr\bnsmitters,\fby\f \bctiv\bting\f\bnd\fde\bctiv\bting\fthe\flocking/unlocking\f
functions.\f
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899754&gui...procarmanuals.com
http://vnx.su
Page 3612 of 4402

\f\fDescription\b
Servo\fmotor,\felectric\blly\f\bdjust\bble\fb\bckrest\f
Front\fbelt\fbuckle\f
Refer\fto:\fAir\fB\bg\f\bnd\fS\bfety\fBelt\fPretensioner\fSupplement\bl\fRest
r\bint\fSystem\f(SRS)\f
(50
1-20B\fSupplement\bl\fRestr\bint\fSystem,\fDescription\f\bnd\fOper\btion).\f
Servo\fmotors,\fse\bt\fheight\f\bnd\fse\bt\f\bngle\felectric\f\bdjustment\f\f
He\bted\fSe\bt\fModule\f
Servo\fmotor,\fforw\brd\f\bnd\fre\brw\brd\fmotion\f
Power\fse\bt\fmodule\f
Switch\fgroup\ffor\felectric\blly\f\bdjust\bble\fdriver's\fse\bt\f
Blower\fmotors,\ffront\fse\bt\f
Side\f\birb\bg\f
Refer\fto:\f Air\fB\bg\f\bnd\fS\bfety\fBelt\fPretensioner\fSupplement\bl\fRest
r\bint\fSystem\f(SRS)\f
Ite
m
1
2
3
4
5
6
7
8
9
\f
Стр. 2 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1196739&gu...procarmanuals.com
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