circuit FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 2853 of 4402

O1:\bCHECK\bCIRCUIT\bVMP14\b(WH/OG)\bFOR\bSHORT\bTO\bPOWER\b
Disconnect\fRe\br\finner\fleft\fp\brking\f\bid\fsensor\f
C4MP14.\f1\b
Disconnect\fP\brking\f\bid\fmodule\fC4MP01C.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01C\fpin\f3,\fcircuit\fVMP14A\f(WH/OG),\fh\brness\f
side\f\bnd\fground.\f
4\b
Is\f\b\fvolt\bge\fpresent?\f
Yes\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b INSTALL\f\b\fnew\fre\br\finner\fleft\fp\brking\f\bid\fsensor.\f\f
REFER\fto:\f Re\br\fP\brking\fAid\fSensor \f(413-13\fP\brking\f
Aid
,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bP\b:\b\fTC\bB1B5096\b-\bREAR\bINNER\bLEFT\bPARKING\bAI\f\b
SENSOR\b-\bGROUN\f\bCIRCUIT\bOPEN\bOR\bPARKING\bAI\f\bSENSOR\bINTERNAL\b
FAILURE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
P1:\bCHECK\bCIRCUIT\bRMP07\b(GN/WH)\bFOR\bOPEN
Disconnect\fRe\br\finner\fleft\fp\brking\f\bid\fsensor\f
C4MP14.\f1\b
Disconnect\fP\brking\f\bid\fmodule\fC4MP01C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01C\fpin\f8,\fcircuit\fRMP07A\f(GN/WH),\f
h\brness\fside\f\bnd\fthe\fre\br\finner\fleft\fp\brking\f\bid\f
sensor\fC4MP14\fpin\f3,\fcircuit\fRMP07F\f(GN/WH),\f
h\brness\fside.\f3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b INSTALL\f\b\fnew\fre\br\finner\fleft\fp\brking\f\bid\fsensor.\f\f
REFER\fto:\f Re\br\fP\brking\fAid\fSensor \f(413-13\fP\brking\f
Aid
,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b
\f\f
\f\f
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Page 2854 of 4402

REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bQ\b:\b\fTC\bB1B5201\b-\bREAR\bPARKING\bAI\f\bSPEAKER\b-\b
INTERNAL\bFAULT,\bSHORT\bTO\bGROUN\f\bOR\bOPEN\bCIRCUIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Q1:\bCHECK\bCIRCUIT\bCMP09A\b(BN/BU)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fRe\br\fp\brking\f\bid\fspe\bker\fC4MP09.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f10,\fcircuit\fCMP09A\f(BN/BU),\f
h\brness\fside\f\bnd\fthe\fre\br\fp\brking\f\bid\fspe\bker\f
C4MP09\fpin\f1,\fcircuit\fCMP09A\f(BN/BU),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b GO\fto\fQ2.\f\f
No\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
Q2:\bCHECK\bCIRCUIT\bRMP09A\b(BU/GN)\bFOR\bOPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\f
h\brness\fside\f\bnd\fthe\fre\br\fp\brking\f\bid\fspe\bker\f
C4MP09\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\fh\brness\fside.
\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\fre\br\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bR\b:\b\fTC\bB1B5212\b-\bREAR\bPARKING\bAI\f\bSPEAKER\b-\bSHORT\b
TO\bPOWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
R1:\bCHECK\bCIRCUIT\bCMP09A\b(BN/BU)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fRe\br\fp\brking\f\bid\fspe\bker\fC4MP09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f10,\fcircuit\fCMP09A\f(BN/BU),\fh\brness\f
side\f\bnd\fground.\f
4\b
\f\f
\f\f
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Page 2855 of 4402

Is\f\b\fvolt\bge\fpresent?\f
Yes\bREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b
GO\fto\fR2 .\f\f
R2:\bCHECK\bCIRCUIT\bRMP09A\b(BU/GN)\bFOR\bSHORT\bTO\bPOWER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\fh\brness\f
side\f\bnd\fground.\f
1\b
Is\f\b\fvolt\bge\fpresent?\f
Yes\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b INSTALL\f\b\fnew\fre\br\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Re m
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bS\b:\b\fTC\bB1B5301\b-\bFRONT\bPARKING\bAI\f\bSPEAKER\b-\b
INTERNAL\bFAULT,\bSHORT\bTO\bGROUN\f\bOR\bOPEN\bCIRCUIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
S1:\bCHECK\bCIRCUIT\bCMP08\b(GY/BN)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01B.\f1\b
Disconnect\fFront\fp\brking\f\bid\fspe\bker\fC2MP08.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01B\fpin\f4,\fcircuit\fCMP08A\f(GY/BN),\f
h\brness\fside\f\bnd\fthe\ffront\fp\brking\f\bid\fspe\bker\f
C2MP08\fpin\f1,\fcircuit\fCMP08B\f(GY/BN),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b GO\fto\fS2.\f\f
No \b
\f
\f
\f\f
\f\f
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Page 2856 of 4402

REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
S2:\bCHECK\bCIRCUIT\bRMP08\b(VT/OG)\bFOR\bOPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01B\fpin\f3,\fcircuit\fRMP08A\f(VT/OG),\f
h\brness\fside\f\bnd\fthe\ffront\fp\brking\f\bid\fspe\bker\f
C2MP08\fpin\f2,\fcircuit\fRMP08B\f(VT/OG),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\ffront\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bT\b:\b\fTC\bB1B5312\b-\bFRONT\bPARKING\bAI\f\bSPEAKER\b-\b
SHORT\bTO\bPOWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
T1:\bCHECK\bCIRCUIT\bCMP08\b(GY/BN)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01B.\f1\b
Disconnect\fFront\fp\brking\f\bid\fspe\bker\fC2MP08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01B\fpin\f4,\fcircuit\fCMP08B\f(GY/BN),\fh\brness\f
side\f\bnd\fground.\f
4\b
Is\f\b\fvolt\bge\fpresent?\f
Yes\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b GO\fto\fT2 .\f\f
T2:\bCHECK\bCIRCUIT\bRMP08\b(VT/OG)\bFOR\bSHORT\bTO\bPOWER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01B\fpin\f3,\fcircuit\fRMP08A\f(VT/OG),\fh\brness\f
side\f\bnd\fground.\f
1\b
\f\f
\f\f
\f\f
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Page 2857 of 4402

Is\f\b\fvolt\bge\fpresent?\f
Yes\bREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b INSTALL\f\b\fnew\ffront\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bU\b:\b\fTC\bB1B5411\b-\bPARKING\bAI\f\bSTATUS\bLE\f\b-\bSHORT\bTO\b
GROUN\f\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
U1:\bCHECK\bCIRCUIT\bCMP02\b(GN/BU)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fP\brking\f\bid\fswitch\fC2CA1S.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f13,\fcircuit\fCMP02A\f(GN/BU),\f
h\brness\fside\f\bnd\fground.\f3\b
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fOhms?\f
Yes\b INSTALL\f\b\fnew\fp\brking\f\bid\fswitch.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Re m
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bV\b:\bB1B5412\b-\bPARKING\bAI\f\bSTATUS\bLE\f\b-\bSHORT\bTO\b
POWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
V1:\bCHECK\bCIRCUIT\bCMP02\b(GN/BU)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fP\brking\f\bid\fswitch\fC2CA1S.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f13,\fcircuit\fCMP02A\f(GN/BU),\fh\brness\f
side\f\bnd\fground.\f
4\b
Is\f\b\fvolt\bge\fpresent?\f
\f\f
\f\f
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Page 2858 of 4402

Yes\bREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b
INSTALL\f\b\fnew\fp\brking\f\bid\fswitch.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bW\b:\b\fTC\bB1B5711\b-\bFRONT\bPARKING\bAI\f\bSENSORS\b-\b
POWER\bSUPPLY\bCIRCUIT\bSHORT\bTO\bGROUN\f\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
W1:\bCHECK\bCIRCUIT\bLMP06\b(VT/GY)\bFOR\bOPEN
Disconnect\fFront\fouter\fright\fp\brking\f\bid\fsensor\f
C1MP13.\f1\b
Disconnect\fFront\finner\fright\fp\brking\f\bid\fsensor\f
C1MP12.\f2\b
Disconnect\fFront\fouter\fleft\fp\brking\f\bid\fsensor\f
C1MP11.\f3\b
Disconnect\fFront\finner\fleft\fp\brking\f\bid\fsensor\f
C1MP10.\f4\b
Disconnect\fP\brking\f\bid\fmodule\fC4MP01B.\f5\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01B\fpin\f2,\fcircuit\fLMP06A\f(VT/GY),\f
h\brness\fside\f\bnd\fthe\ffollowing\felectric\bl\fconnectors.\f
Front\fouter\fright\fp\brking\f\bid\fsensor\fC1MP13\fpin\f1,\f
ci
rcuit\fLMP06C\f(VT/GY),\fh\brness\fside.\f
Front\finner\fright\fp\brking\f\bid\fsensor\fC1MP12\fpin\f1,\f
ci
rcuit\fLMP06F\f(VT/GY),\fh\brness\fside.\f
Front\fouter\fleft\fp\brking\f\bid\fsensor\fC1MP11\fpin\f1,\f
ci
rcuit\fLMP06E\f(VT/GY),\fh\brness\fside.\f
Front\finner\fleft\fp\brking\f\bid\fsensor\fC1MP10\fpin\f1,\f
ci
rcuit\fLMP06G\f(VT/GY),\fh\brness\fside.\f
6\b
Are\fthe\fresist\bnces\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\fp\brking\f\bid\fsensor(s)\f\bs\frequired.\f\f
REFER\fto:\f Front\fP\brking\fAid\fSensor \f(413-13\fP\brking\f
Aid
,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit(s).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bX\b:\b\fTC\bB1B5811\b-\bREAR\bPARKING\bAI\f\bSENSORS\b-\bPOWER\b
SUPPLY\bCIRCUIT\bSHORT\bTO\bGROUN\f\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
X1:\bCHECK\bCIRCUIT\bLMP07\b(BU/WH)\bFOR\bOPEN
Disconnect\fRe\br\fouter\fright\fp\brking\f\bid\fsensor\f1\b
\f\f
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Page 2859 of 4402

C1MP17.\f
Disconnect\fRe\br\finner\fright\fp\brking\f\bid\fsensor\f
C1MP16.\f2\b
Disconnect\fRe\br\fouter\fleft\fp\brking\f\bid\fsensor\f
C1MP15.\f3\b
Disconnect\fRe\br\finner\fleft\fp\brking\f\bid\fsensor\f
C1MP14.\f4\b
Disconnect\fP\brking\f\bid\fmodule\fC4MP01C.\f5\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01C\fpin\f11,\fcircuit\fLMP07A\f(BU/WH),\f
h\brness\fside\f\bnd\fthe\ffollowing\felectric\bl\fconnectors.\f
Re\br\fouter\fright\fp\brking\f\bid\fsensor\fC1MP17\fpin\f1,\f
ci
rcuit\fLMP07F\f(BU/WH),\fh\brness\fside.\f
Re\br\finner\fright\fp\brking\f\bid\fsensor\fC1MP16\fpin\f1,\f
ci
rcuit\fLMP07E\f(BU/WH),\fh\brness\fside.\f
Re\br\fouter\fleft\fp\brking\f\bid\fsensor\fC1MP15\fpin\f1,\f
ci
rcuit\fLMP07B\f(BU/WH),\fh\brness\fside.\f
Re\br\finner\fleft\fp\brking\f\bid\fsensor\fC1MP14\fpin\f1,\f
ci
rcuit\fLMP07D\f(BU/WH),\fh\brness\fside.\f
6\b
Are\fthe\fresist\bnces\fless\fth\bn\f1\fOhm?\f
Yes\b INSTALL\f\b\fnew\fp\brking\f\bid\fsensor(s)\f\bs\frequired.\f\f
REFER\fto:\f Re\br\fP\brking\fAid\fSensor \f(413-13\fP\brking\f
Aid
,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit(s).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bY\b:\b\fTC\bU300362\b-\bMIS-MATCH\bIN\bBATTERY\bVOLTAGE\b
BETWEEN\bTHE\bPARKING\bAI\f\bMO\fULE\bAN\f\bTHE\bCJB\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Y1:\bCHECK\bCIRCUIT\bCBR01AWA\b(BU)\bFOR\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f1,\fcircuit\fCBR01AWA\f(BU),\fh\brness\f
side\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fY2 .\f\f
No \b
R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
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Page 2860 of 4402

oper\btion.\fIf\fthe\fconcern\fpersists,\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\fModule\f
Com
munic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).\f
Y2:\bCHECK\bCIRCUIT\bG\f152\b(BK/BU)\bFOR\bOPEN
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f8,\fcircuit\fGD152\f(BK/BU),\f
h\brness\fside\f\bnd\fground.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b CLEAN\f\bnd\fTIGHTEN\fthe\fground\fconnection.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
\f\f
Стр. 21 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G894776&gui...procarmanuals.com
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Page 2865 of 4402

Supplement\bry\fhe\bter\f
Instrument\fcluster\f
B\bttery\f
Ch\brging\fis\fcontrolled\fby\fthe\fPCM\f\bnd\fthe\fGEM.\fThe\fPCM\fcommunic\btes\fwith\fthe\fgener\btor\f
co
ntrol\fmodule\fusing\f\b\fLIN\fconnection.\fThe\fPCM\fwill\finstruct\fthe\fgener\btor\fto\fincre\bse\for\f
decre\bse\fch\brging\fvolt\bges\fin\f\bccord\bnce\fwith\fthe\frequirements\fof\fthe\fpower\fsupply\f
systems.\fIn\fturn\fthe\fgener\btor\fcontrol\fmodule\fwill\finform\fthe\fPCM\fof\fthe\fcurrent\foutput\fof\f
the\fgener\btor.\f
The\fgener\btor\fcontrol\fmodule\fmonitors\fthe\fgener\btor\foutput.\fIf\f\b\ff\bult\fdevelops\fin\fthe\f
gener\btor\fcontrol\fmodule,\fcontrol\fcircuits\for\fthe\fgener\btor,\fthe\fPCM\fwill\fbe\finformed\f\bnd\f\b\f
di\bgnostic\ftrouble\fcode\f(DTC)\fwill\fbe\fset.\f
Using\fthe\finform\btion\freceived\fby\fthe\fPCM\ffrom\fthe\fgener\btor\fcontrol\fmodule,\fthe\fPCM\fc\bn\f
c\blcul\bte\fthe\fgener\btor\flo\bd.\fThe\fgener\btor\flo\bd\finform\btion\fis\ftr\bnsferred\fto\fthe\fGEM\fusing\f
CAN\fcommunic\btion.\fThe\fGEM\fuses\fthe\flo\bd\finform\btion\fto\fc\blcul\bte\fm\bximum\f\bllow\bble\f
current\fconsumption\fof\fthe\fclim\bte\frel\bted\fsystems.\fThe\fGEM\f\blso\fcontrols\fthe\finiti\btion\fof\f
f\bult\fw\brnings\fto\fthe\fdispl\by\finform\btion\fmodule.\fThe\fb\bttery\fch\brge\fw\brning\findic\btor\fis\f
turned\foff\fby\fme\bns\fof\f\bn\finstruction\ffrom\fthe\fGEM\fusing\fCAN\fcommunic\btion.\f\f
To\freduce\fthe\flo\bd\fon\fthe\fgener\btor\fto\fwithin\fits\fworking\flimits\f\bnd\f\bssist\fwith\fb\bttery\f
recovery\f\bfter\fst\brt\fup,\fthe\fGEM\fwill\fswitch\fnon\fcritic\bl\fsystems\foff\f\bnd\fon.\f\f
The\fsystems\fth\bt\f\bre\fcontrolled\fby\fthe\fGEM\fh\bve\ftypic\bl\flo\bds\fof:\f
He\bted\fwindshield\f
70
\f\bmps\f
He\bted\fre\br\fscreen\f
25
\f\bmps\f
He\bted\fmirrors\f
4\f
\bmps\f
Supplement\bry\fhe\bting\f
80
\f\bmps\f
The\fclim\bte\fsystems\fh\bve\fbeen\fchosen\fbec\buse\fthey\fc\bn\fbe\fswitched\foff\ffor\fshort\fperiods\f
o f
\ftime\fwith\fb\brely\fdetect\bble\fch\bnges\fin\ftheir\fultim\bte\ffunction.\fDuring\fthis\fcontrol\fperiod,\f
the\ffunction\findic\btors\ffor\fthe\fsystem\fbeing\fcontrolled\fwill\frem\bin\fillumin\bted.\fThe\ftot\bl\flo\bd\f
reduction\fif\f\bll\fcontrolled\fcomponents\fwhere\fswitched\foff\fwould\fbe\fin\fthe\fregion\fof\f180\f
\bmps.\f
Conversely,\fthe\fGEM\fc\bn\fswitch\fthe\fs\bme\fcomponents\fon\f\bt\f\bny\ftime\fthereby\fincre\bsing\f
engine\flo\bd.\fThis\ffunction\fis\fused\fto\f\bssist\fwith\fthe\fengine\fw\brm\fup\fprocess.\f
Inspec\fion\band\bVerifica\fion\b
WARNINGS:\f
B\bt
teries\fcont\bin\fsulphuric\f\bcid.\fAvoid\fcont\bct\fwith\fskin,\feyes,\for\fclothing.\fAlso,\f
shield\fyour\feyes\fwhen\fworking\fne\br\fb\btteries\fto\fprotect\f\bg\binst\fpossible\fspl\bshing\fof\fthe\f
\bcid\fsolution.\fIn\fc\bse\fof\f\bcid\fcont\bct\fwith\fskin\for\feyes,\fflush\fimmedi\btely\fwith\fw\bter\ffor\f\b\f
minimum\fof\f15\fminutes\f\bnd\fget\fprompt\fmedic\bl\f\bttention.\fIf\f\bcid\fis\fsw\bllowed,\fc\bll\f\b\f
physici\bn\fimmedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
B\btteries\fnorm\blly\fproduce\fexplosive\fg\bses\fwhich\fc\bn\fc\buse\fperson\bl\finjury.\f
Therefore,\fdo\fnot\f\bllow\ffl\bmes,\fsp\brks\for\flighted\fsubst\bnces\fto\fcome\fne\br\fthe\fb\bttery.\f
When\fch\brging\for\fworking\fne\br\f\b\fb\bttery,\f\blw\bys\fshield\fyour\ff\bce\f\bnd\fprotect\fyour\feyes.\f
Alw\bys\fprovide\fventil\btion.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
1
0
11
1
2
-
-
-
-
-
-
-
Стр. 2 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
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Page 2866 of 4402

2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b
Accessory\fdrive\fbelt\f\f
Gener\btor\f\f
Gener\btor\fdecoupler\f(if\fequipped)\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
B\bttery\fjunction\fbox\f(BJB)\f\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Ch\brging\fsystem\fw\brning\findic\btor\f\f
PCM\f\f
GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
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