torque FORD S-MAX 2006 Service Repair Manual

52. \f
53.Torque:\b 15\fNm
\f
54. Torque:\b 15\fNm
\f
55. \f
56. Refer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f (303-05\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.5L\f
Dur\btec\f(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
57. Refer\fto:\fKühlsystem\fentleeren,\fmit\fKühlmittel\f \buffüllen\fund\fentlüften\f(303-03\fKühlsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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58. Refer\fto:\fR\bd\fund\fReifen\f(204-04\fRäder\fund\fReifen,\fRemov\bl\f\bnd\fInst\bll\btion).\f
59. Torque:\b 12\fNm
\f
60. Refer\fto:\fB\btterie\f(414-01\fB\btterie,\fBefestigung\f und\fB\btteriek\bbel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
61. Refer\fto:\fFensterhebermotor\finiti\blisieren\f(501- 11\fFenster,\fR\bhmen\fund\f
Betätigungsmech\bnismen,\fGener\bl\fProcedures).\f
62. \f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine \fata
Engine Oil
Engine Oil Capacity
Engine Oil Pressure
Valve Clearance
Valves
Descrip\bion
Engine\fcodeHUWA
Firing\forder1-2-4-5-3
Emission\flevelSt\bge\fIV
Bore83\fmm
Stroke93.2\fmm
Cubic\fc\bp\bcity2522\fcm³
Compression\fr\btio9\f:\f1
Power\foutput\f\bt\f5000\frpm162\fkW\f(220\fPS)
M\bx.\ftorque\f\bt\f1500\frpm320\fNm
M\bximum\fengine\fspeed\f(intermittent)6800\frpm
M\bximum\fengine\fspeed\f(continous)6500\frpm
Idle\fspeed800\frpm
Number\fof\fm\bin\fbe\brings6
C\bmsh\bft\fdriveTiming\fBelt
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f / ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for top-up only)
SAE\f10W-40\f/\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fSACEA\fA3/B3
Descrip\bionLi\bers
Service\ffill\fincluding\ffilter5.8
Service\ffill\fexcluding\ffilter5.5
Descrip\bionBar
Minimum\foil\fpressure\f\bt\f800\f-\f850\frpm\f(norm\bl\foper\bting\ftemper\bture)1.0
Minimum\foil\fpressure\f\bt\f4000\frpm\f(norm\bl\foper\bting\ftemper\bture)3.5
Oil\fpressure\frelief\fv\blve\fopening\fpressure4.8
Descrip\bionmm
V\blve\fcle\br\bnce\f(engine\fcold),\fint\bke0.17\f-\f0.23
V\blve\fcle\br\bnce\f(engine\fcold),\fexh\bust0.37\f-\f0.43
Descrip\bionmm
Int\bke\fv\blve\flenght101.93\f-\f102.07
Int\bke\fv\blve\fsh\bft\fdi\bmeter5.87\f-\f6.01
Int\bke\fv\blve\fguide\fcle\br\bnce0.05\f-\f0.07
Exh\bust\fv\blve\flenght101.43\f-\f101.57
Exh\bust\fv\blve\fsh\bft\fdi\bmeter5.87\f-\f6.01
Exh\bust\fv\blve\fguide\fcle\br\bnce0.05\f-\f0.07
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Bosch\fME\f9.0\fengine\fm\bn\bgement\fsystem\f\f

Knock\fcontrol\fwith\ftwo\fknock\fsensors\f\f

Electronic\fthrottle\fpl\bte\f\f

Electronic\f\bcceler\btor\fped\bl\f\f

V\bri\bble\fc\bmsh\bft\ftiming\ffor\fint\bke\f\bnd\fexh\bust\fc\bmsh\bfts\f\f

Fuel\fr\bil\fwith\fcombined\ffuel\fpressure\f\bnd\ftemper\bture\fsensor\f\f

Sequenti\bl\fmulti-port\ffuel\finjection\f\f

C\bmsh\bft\fposition\f(CMP)\fsensors\ffor\fint\bke\f\bnd\fexh\bust\fc\bmsh\bfts.\f\f

Cr\bnksh\bft\fposition\f(CKP)\fsensor\f
Engine emission control \f

Complies\fwith\fEurope\bn\femissions\fst\bnd\brd\fIV\f\f

EOBD\f(Europe\bn\fOn-bo\brd\fDi\bgnostic)\ffor\fthe\fmonitoring\fof\femissions-rel\bted\f
co

mponents.\f\f

HO2S\f(He\bted\fOxygen\fSensor),\fpre-\f\bnd\fpost-c\bt\blytic\fconverter\f
\fiagnosis \f
Di
\bgnosis\fis\fperformed\fusing\fWDS\f(Worldwide\fDi\bgnostic\fSystem)\fvi\b\fthe\fDLC\f(D\bt\b\fLink\f
Connector).\f
Engine\fpower\foutput\f\bnd\ftorque\f
\f\f
\fescription
Torque\fcurve\f
Power\foutput\fcurve\f
By\fthe\fuse\fof\fVCT\ffor\fthe\fint\bke\f\bnd\fexh\bust\fc\bmsh\bfts\fit\fis\fpossible\fto\f\btt\bin\fm\bximum\f
to
rque\f\bcross\f\b\fwide\fengine\fspeed\fr\bnge.\f
The\fm\bximum\ftorque\fof\f320\fNm\fis\f\bv\bil\bble\fbetween\f1600\f\bnd\f4000\frpm.\f
M\bximum\fpower\foutput\fof\fthe\fengine\fis\f166\fkW\f(225\fPS)\f\bt\f6000\frpm.\f
2.5L\fDur\btec-ST\f(VI5)\fengine\f Item
1
2
\f
Part Number -
-
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
4. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
5. \f
6. Torque:\b 10\fNm
\f
7. Torque:\b 10\fNm
\f
8. \f
\f\f
\f\f
\f\f
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9. \f
10. \f
11. Torque:\b 10\fNm
\f
12. \f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 14. \f
1 5

. Torque:\b 10\fNm
\f
16. \f
17. Torque:\b 19\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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3. Apply\f\b\fthin\fco\bting.\fMater\fal: Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
4. Mat

er\fal: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-
M2G3

48-A7\f/\f5U7J-M2G348-BA) \f
5.
Tighten\f
e\bch\f
bolt\f2\f
turns\f\bt\f
\b\ftime.
Torque:
17\fNm
6.Install t\be Spec\fal Tool(s): 303-1178\f
Tor
que: 10\fNm
\f
\f\f
\f\f
\f
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Vehicles\fwith\fmech\bnic\bl\ftiming\fbelt\ftensioner\f
3. \f
4
.

Using\fthe\fspeci\bl\ftool,\f\blign\fthe\fcr\bnksh\bft.\f
Install t\be Spe\fial Tool(s): 303-1182\f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
i n

st\bll\btion\fm\brks\f\bre\f\bligned.\f
6. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
in
st\blled.\f1. Torque: 2
5\fNm\f
3. NOTE:\fThe\ftiming\fbelt\ftensioner\fsetting\f
\f\f
\f\f
\f\f
\f
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Vehicles\fwith\f\butom\btic\ftiming\fbelt\ftensioner\f
All\fvehicles\fis\fdepend\bnt\fon\fthe\fengine\f
t
e

mper\bture.\f
Torque: 25\fNm
\f
7. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
i
n

st\blled.\f1. Torque: 2
5\fNm\f
3. Spe\fial Tool(s): 303-1054\f
Tor

que: 25\fNm
\f
8. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
Remove t\be Spe\fial Tool(s): 30
3-1054\f
\f
\f
\f\f
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