turn signal FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 105 of 4402
Inst\bll\btion).\f
N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10
.\f
B10: CARRY OUT A ROAD TEST
C\brry\fout\f\b\fro\bd\ftest.\f\f
REFER\fto:\fRo\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd
\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes REFER\fto:\f Noise,\fVibr\btion\f\bnd\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f
\bnd
\fH\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
N\b Vehicle\fcondition\fcorrected.\f
PINPOINT TEST C : VEHICLE LEAN
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1: VEHICLE LEAN
Det\bch\fthe\flo\bd\flevelling\fshock\f\bbsorbers\ffrom\fthe\fwheel\fknuckles.\f\f1
Does\fthe\fvehicle\fle\bn?\f
Yes Inst\bll\fnew\fre\br\fsprings.\fREFER\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b CARRY\fOUT\fthe\fLo\bd-Levelling\fShock\fAbsorber\fComponent\fTest\fin\fthis\f
section.\f
PINPOINT TEST D : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f
Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus
pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
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Page 106 of 4402
PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f
Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus
pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST F : SHOCK ABSORBER SOLENOID CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
F1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f1,\fcircuit\fCCD03B\f(WH/BU)\f
\bnd
\fC4CD01-B\fpin\f6,\fcircuit\fCCD03C\f(WH/BU).\f\f
(Right\ffront)\fC1CD04\fpin\f1,\fcircuit\fCCD04B\f(GY/YE)\f
\bnd
\fC4CD01-B\fpin\f9,\fcircuit\fCCD04C\f(GY/YE).\f
(Left\fre\br)\fC4CD05\fpin\f1,\fcircuit\fCCD05A\f(GN/BU)\f
\bnd
\fC4CD01-B\fpin\f2,\fcircuit\fCCD05B\f(GN/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f1,\fcircuit\fCCD06A\f(VT/GY)\f
\bnd
\fC4CD01-B\fpin\f5,\fcircuit\fCCD06B\f(VT/GY).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
\f\f
\f\f
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Page 107 of 4402
GO\fto\fF2.\f\f
N\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN)\f
\bnd
\fC4CD01-B\fpin\f7,\fcircuit\fRCD03C\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG)\f
\bnd
\fC4CD01-B\fpin\f8,\fcircuit\fRCD04C\f(BU/OG).\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU)\f
\bnd
\fC4CD01-B\fpin\f1,\fcircuit\fRCD05B\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN)\f
\bnd
\fC4CD01-B\fpin\f4,\fcircuit\fRCD06B\f(BU/BN).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f
Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus
pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST G : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
G1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
\f\f
\f\f
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Page 108 of 4402
Dyn\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST H : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
H1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn
\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST I : VERTICAL ACCELERATION SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
I1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f
13,\fcircuit\fLCD02K\f(YE/GN):\f
(Left\ffront)\fC1CD07\fpin\f3,\fcircuit\fLCD02F\f(YE/GN).\f\f
(Right\ffront)\fC1CD08\fpin\f3,\fcircuit\fLCD02E\f(YE/GN).\f
(Left\fre\br)\fC4CD09\fpin\f3,\fcircuit\fLCD02J\f(YE/GN).\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fI2.\f\f
\f\f
\f\f
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Page 109 of 4402
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
I2: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH)\f
\bnd
\fC4CD01-B\fpin\f10,\fcircuit\fVCD07B\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY)\f
\bnd
\fC4CD01-B\fpin\f22,\fcircuit\fVCD08B\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT)\f
\bnd
\fC4CD01-B\fpin\f17,\fcircuit\fVCD09B\f(YE/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn
\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST J : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
J1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f
(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f
(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f
(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh
icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dy n
\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
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Page 110 of 4402
oper\btion.\f
PINPOINT TEST K : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
K1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f
(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f
(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f
(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh
icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn
\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST L : SUSPENSION HEIGHT SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
L1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f25,\f
circuit\fLCD23E\f(GN/OG):\f
(Left\ffront)\fC5CD07\fpin\f5,\fcircuit\fLCD23B\f(GN/OG).\f\f
(Right\ffront)\fC6CD08\fpin\f5,\fcircuit\fLCD02M\f(YE/GN).\f
\f
(Left\fre\br)\fC7CD12\fpin\f5,\fcircuit\fLCD23D\f(GN/OG).\f\f
(Right\fre\br)\fC8CD13\fpin\f5,\fcircuit\fLCD02A\f(YE/GN).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fL2 .\f\f
N\b
R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
L2: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR OPEN \f\f
\f\f
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Page 3067 of 4402
Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
sign\bl\ffunction\fOKCircuit(s)\f
H\bz\brd\fw\brning\flights\fswitch\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*Test\f
B.\f\f
Single\for\fmultiple\fturn\fsign\bl\fl\bmps\f
inoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\ffl\bshing\f
continuouslyH\bz\brd\fw\brning\flights\fswitch\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f D.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\f
perm\bnently\flitCircuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*GO\fto\fPinpoint\f
Test\f E.\f\f
*
PINPOINT\bTEST\bA\b:\bALL\bTURN\bSIGNAL\bLAMPS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(SJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R
ENEW\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(SJB)\f
\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF7\f(7.5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A3:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b
R
ENEW\ffuse\fF17\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Стр. 2 из 24
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Page 3072 of 4402
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f
persists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fsteering\fwheel/steering\fcolumn\f
module\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
PINPOINT\bTEST\bB\b:\bHAZARD\bWARNING\bLIGHTS\bINOPERATIVE,\bTURN\b
SIGNAL\bFUNCTION\bOK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Connect\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fbetween\f
pin\f6,\fcircuit\fCLS32A\f(BN/YE)\f\bnd\fpin\f4,\fcircuit\f
GD133CF\f(BK),\fwiring\fh\brness\fside.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f5\b
Do\fthe\fh\bz\brd\findic\btors\foper\bte?\f
Yes\b INSTALL\fA\fNEW\fh\bz\brd\fw\brning\flights\fswitch.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fB2.\f\f
B2:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\b
FOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f4,\f
circuit\fGD133CF\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB3.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\f
ground\fconnection\fG3D134\fwith\fthe\f\bid\fof\fthe\f
\f\f
\f\f
Стр. 7 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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Page 3073 of 4402
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b
SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02C,\fpin\f8,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bSINGLE\bOR\bMULTIPLE\bTURN\bSIGNAL\bLAMPS\b
INOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f4\b
Is\fone\for\fmore\fturn\fsign\bl\fl\bmp\fon\fthe\fleft-h\bnd\fside\f
inoper\btive?\f
Yes\b-\fAll\fturn\fsign\bl\fl\bmps\fon\fleft-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fLeft-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC2 .\f\f
-\fL
eft-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\f
to\fC5 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC8.\f\f
No\b
-
\fAll\fturn\fsign\bl\fl\bmps\fon\fright-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 8 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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Page 3074 of 4402
-\fRight-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC16.\f\f
-\fR
ight-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC19 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC22.\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\fexterior\f
mirrors\fon\fboth\fsides\f\bre\finoper\btive:\f GO\fto\fC30.\f\f
C2:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f7,\fcircuit\f
GD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\b GO\fto\fC3 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fwiring\fdi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\fCLS21A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f
Yes\b CHECK\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bnd\fRENEW\fit\f\bs\f
necess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fC4 .\f\f
C4:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f19,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fhe\bdl\bmp\f
Стр. 9 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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