Ignition FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3037 of 4402
(GN/VT)\fbetween\fthe\flighting\fcontrol\fmodule\f\bnd\f
the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
E8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f1\b
Disconnect\fCJB\ffrom\fconnector\fG3D134\f.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE9 .\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit\fVLF25A\f(GN/VT)\fbetween\fthe\flighting\f
control\fmodule\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
E9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTING\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fE10 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
VLF25A\f(GN/VT)\fbetween\fthe\flighting\fcontrol\f
module\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E10:\bRULE\bOUT\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bAS\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fhe\bdl\bmp.\f4\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\fperm\bnently\flit?\f
Yes\b -\fLeft-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF04A\f(BN/BU)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fRight-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF05A\f(BU/GN)\fbetween\fthe\fCJB\f\bnd\fthe\f
\f\f
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Page 3038 of 4402
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF02A\f(GY/BN)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fRight-h\bnd\fhigh\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF03A\f(VT/OG)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-
\fNone\fof\fthe\fhe\bdl\bmps\fis\fperm\bnently\flit:\fRENEW\f
THE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
PINPOINT\bTEST\bF\b:\bHEADLAMP\bFLASHER\bNOT\bFUNCTIONING\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\flow\fbe\bm.\f2\b
CHECK\fthe\fhe\bdl\bmps\fin\fevery\fsetting\fof\fthe\fswitch.\f3\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Are\fthe\fhigh\fbe\bm\f\bnd\fhe\bdl\bmp\ffl\bsher\finoper\btive?\f
Yes\b GO\fto\fPinpoint\fTest\f B.\f\f
No\b GO
\fto\fF2.\f\f
F2:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f
\bid\fof\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bG\b:\bADAPTIVE\bFRONT\bLIGHTING\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fThe\f\bd\bptive\ffront\flighting\fmodule\fonly\f\bdjusts\fthe\fhe\bdl\bmps\fwhen\fthe\fvehicle\fis\f
driving\f\bt\f\b\fspeed\fgre\bter\fth\bn\f3km/h.\f
Perform\f\b\fro\bd\ftest\fto\fdetermine\fthe\fex\bct\f
conditions\funder\fwhich\fthe\ff\bult\foccurs.\f1\b
Is\fthe\f\bd\bptive\flighting\finoper\btive\fon\fthe\fleft-h\bnd\f
side?\f
Yes\bThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fleft-
h\bnd\f
side:\f GO\fto\fG12 .\f\f
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Page 3039 of 4402
No\b-\fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fright-
h\bnd\fside:\f GO\fto\fG15.\f\f
-
\fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fboth\fsides:\f
GO\fto\fG2 .\f\f
G2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fG3 .\f\f
No\b R
ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5\fA)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG4 .\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fG5 .\f\f
No\b R
ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG6 .\f\f
No\b
L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G6:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
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Page 3040 of 4402
connector\fC2LF23A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f
CBB43C\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fG7 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\ffuse\fF43\f(5\fA)\f(EJB)\f\bnd\fthe\f\bd\bptive\f
front\flighting\fmodule\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G7:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f1,\fcircuit\f
CBB39D\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f2,\fcircuit\f
CBB39G\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fG8 .\f\f
No\b -
\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\frelev\bnt\fcircuit(s)\fbetween\fsoldered\f
connection\fSP174\f\bnd\fthe\f\bd\bptive\ffront\flighting\f
module\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fboth\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\fcircuit(s)\fbetween\ffuse\fF39\f(15\fA)\f(EJB)\f\bnd\f
soldered\fconnection\fSP174\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f1,\fcircuit\f
GD138BU\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
\f\f
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Page 3041 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG9 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
soldered\fconnection\fSP518\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f3\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b GO\fto\fG10 .\f\f
G10:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
\f\f
\f\f
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Page 3042 of 4402
![FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\](/img/11/56999/w960_56999-3041.png "FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\")
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\flighting\f
module,\fconnector\fC2LF23A,\fpin\f17\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G11:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f14,\fcircuit\f
VLF23A\f(YE),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
intermedi\bte\fconnection\fC21A/B\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G12:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT\b
(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f13,\fcircuit\fCBB39E\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG13 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP172\fusing\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
G13:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f2\b
\f\f
Стр. 20 из 28
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Page 3043 of 4402
![FORD S-MAX 2006 Service Repair Manual he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\](/img/11/56999/w960_56999-3042.png "FORD S-MAX 2006 Service Repair Manual he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\")
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G14:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLEFT-HAND\bHEADLAMP\b
AND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f14,\fcircuit\f
VLF32A\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G15:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f13,\fcircuit\f
CBB39F\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG16 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP172\fusing\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
G16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f11,\fcircuit\f
GD130W\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fG17 .\f\f
Стр. 21 из 28
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Page 3044 of 4402
No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G17:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bRIGHT-HAND\b
HEADLAMP\bAND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\fpin\f14,\fcircuit\f
VLF32C\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fright-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bH\b:\bCORNERING\bLIGHTS\bINOPERATIVE\bOR\bPERMANENTLY\b
ON\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fThe\fcornering\flights\f\bre\fonly\fswitched\fon\fwhen\fthe\fvehicle\fis\fdriving\f\bt\f\b\fspeed\fof\f
less\fth\bn\f80\fkm/h\f\bnd\fthe\flow\fbe\bm\fhe\bdl\bmps\f\bre\fswitched\fon.\f
NOTE:\fThe\fintensity\fof\fthe\fcornering\flights\fincre\bses\fon\f\b\fr\bmp\fup\fto\fthe\fm\bximum\f
v\blue\fwhen\fthey\f\bre\fswitched\fon,\f\bnd\fit\fdecre\bses\fon\f\b\fr\bmp\funtil\fthe\fcornering\flights\f
go\fout\fwhen\fthey\f\bre\fswitched\foff.\f
NOTE:\fOnly\fthe\fcornering\flight\fon\fthe\finside\fof\fthe\fbend\fis\fswitched\fon.\f
SWITCH\fON\fthe\flow\fbe\bm.\f1\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft\f\bnd\f
right.\f
2\b
CHECK\fthe\fcornering\flights\fon\fthe\fleft\f\bnd\fright.\f3\b
Are\fthe\fcornering\flights\finoper\btive\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fH2 .\f\f
No\b -
\fLeft-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\fH9.\f\f
-\fR
ight-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\f
H12 .
\f\f
-\fO
ne\fcornering\flight\fperm\bnently\flit:\f GO\fto\fH15.\f\f
-\f
Both\fcornering\flights\fperm\bnently\fon\feven\fthough\f
the\fsteering\fwheel\fis\fin\fthe\fstr\bight\f\bhe\bd\fposition:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fcornering\flights\fperm\bnently\fon\fduring\f
Стр. 22 из 28
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Page 3045 of 4402
cornering:\fRENEW\fthe\f\bd\bptive\ffront\flighting\f
module.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
H2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fH3 .\f\f
No \b
R
ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5\fA)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH4 .\f\f
No\b
L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fH5 .\f\f
No\b
R
ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH6 .\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H6:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Стр. 23 из 28
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Page 3046 of 4402
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f
CBB43C\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fH7 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fsoldered\fconnection\fSP171\f\bnd\fthe\f
\bd\bptive\ffront\flighting\fmodule\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H7:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f1,\fcircuit\f
CBB39D\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f2,\fcircuit\f
CBB39G\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b GO\fto\fH8 .\f\f
No\b -
\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\frelev\bnt\fcircuit(s)\fbetween\fsoldered\f
connection\fSP174\f\bnd\fthe\f\bd\bptive\ffront\flighting\f
module\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fboth\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\fcircuit(s)\fbetween\ffuse\fF39\f(15\fA)\f(EJB)\f\bnd\f
soldered\fconnection\fSP174\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f1,\fcircuit\f
GD138BU\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
\f\f
Стр. 24 из 28
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