Ignition FORD S-MAX 2006 Service Repair Manual

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
soldered\fconnection\fSP518\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H9:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f(BN/GN),\f
wiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH11 .\f\f
No\b GO

\fto\fH10 .\f\f
H10:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f6,\fcircuit\f
CLF06A\f(BN/GN),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 25 из
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No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b -
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130AS\f
(BK/YE)\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H12:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fright.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09\f,\fpin\f6,\fcircuit\f
CLF07B\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH14 .\f\f
No\b GO

\fto\fH13 .\f\f
H13:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f6,\fcircuit\fCLF07B\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f5,\fcircuit\f
CLF07A\f(GY/OG),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
Стр. 26 из 28
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Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcorresponding\f
circuit\fGD132X\f(BK/VT)\fbetween\fsoldered\f
connection\fSP380\f\bnd\fthe\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H15:\bRULE\bOUT\bTHE\bADAPTIVE\bLIGHTING\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fcornering\flights.\f5\b
Is\fthe\fleft-h\bnd\fcornering\flight\fperm\bnently\fon?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fleft-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
No\b-\fRight-h\bnd\fcornering\flight\fperm\bnently\flit:\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fright-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fNone\fof\fthe\fcornering\flights\fis\fperm\bnently\flit:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 27 из 28
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Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Symptom\bChart\b
Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
\fTC\fescriptionAction
B10AD-04R\bin\fsensor,\fintern\bl\fsystem\ff\bultGO\fto\fPinpoint\fTest\fA.\f
B10AD-09R\bin\fsensor,\fcomponent\ff\bultGO\fto\fPinpoint\fTest\fA.\f
SymptomPossib\be SourcesAction
Autom\btic\fhe\bdl\bmps\finoper\btiveFuse\f
BJB\f
Circuit(s)\f
Lighting\fcontrol\fmodule\f
(LCM)\f R\bin\fsensor\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f \f
*
Autom\btic\fhe\bdl\bmps\fon\f
perm\bnentlyCircuit(s)\f
BJB\f
Lighting\fcontrol\fmodule\f
(LCM)\f
R\bin\fsensor\f
*
*
*
*GO\fto\fPinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bAUTOMATIC\bHEADLAMPS\bINOPERATIVE\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f3\b
SWITCH\fON\fthe\f\butom\btic\fhe\bdl\bmps.\f4\b
Cover\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl\fto\fsimul\bte\f
insufficient\flight\fconditions.\f
5\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f6\b
Is\fthe\fnorm\bl\fdipped\fbe\bm\foper\btive?\f
Yes\b
Autom\btic\fhe\bdl\bmps\finoper\btive:\f GO\fto\fA2.\f\f
No\b R

EFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting).\f
A2:\bCHECK\bFUSE\bF1\b(5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF1\f(5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R

ENEW\ffuse\fF1\f(5\fA)\f(CJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF1\b(5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF1\f(5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Стр. 2 из 6
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Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(5\fA)\f(CJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA4.\f\f
No\b
R

ENEW\fTHE\fCJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A4:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fR\bin\fsensor\ffrom\fconnector\fC9RW06.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f3,\fcircuit\fCBP01B\f(BU),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b GO

\fto\fA5.\f\f
A5:\bCHECK\bCIRCUIT\bCBP01B\b(BU)\bBETWEEN\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bAND\b
RAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02H.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02H,\fpin\f17,\fcircuit\fCBP01B\f(BU),\f
wiring\fh\brness\fside\f\bnd\fthe\fr\bin\fsensor,\fconnector\f
C9RW06,\fpin\f3,\fcircuit\fCBP01B\f(BU),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fCJB\f\bnd\fthe\fr\bin\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A6:\bCHECK\bGROUND\bCONNECTION\bOF\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f2,\fcircuit\fGD138V(BK/WH),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2\b
\f\f
\f\f
Стр. 3 из 6
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fA7.\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor\f\bnd\fsoldered\fconnection\f
SP523\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A7:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\b
BATTERY\bVOLTAGE
Disconnect\fGEM\ffrom\fconnector\fC1BP02H.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuit\fbetween\fthe\f(GEM)\f\bnd\fthe\fr\bin\f
sensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fA8.\f\f
A8:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\b
GROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b
\f\f
\f\f
\f\f
Стр. 4 из
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GO\fto\fA9.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A9:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02H,\fpin\f8,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\fconcern\fpersists,\fCHECK\fthe\fCJB\f
using\fWDS,\fRENEW\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTEST\bB\b:\bAUTOMATIC\bHEADLAMPS\bARE\bON\bPERMANENTLY\b
(LIGHTING\bCONTROL\bMODULE\bIN\bOFF\bPOSITION)\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fFor\fthis\ftest\fstep,\fthe\fr\bin\fsensor\fmust\fbe\fexposed\fto\fsufficient\flight.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
Cover\fthe\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl.\f2\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f3\b
Remove\fthe\fop\bque\fcover\ffrom\fthe\fr\bin\fsensor.\f4\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f5\b
Does\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fillumin\bte\fin\fboth\flighting\f
conditions?\f
Yes\b GO\fto\fB2.\f\f
No\b
R

ENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B2:\bRULE\bOUT\bTHE\bRAIN\bSENSOR\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f4\b
Is\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fon\fperm\bnently?\f
Yes\b Check\fthe\fCJB\fusing\fWDS.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Te s

ting).\f \f\f
Стр. 5 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com
http://vnx.su

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
ONE\fOR\fMORE\fSTOPLAMPS\fARE\f
INOPERATIVECircuit(s)\f
Re\br\fl\bmp\f\bssembly\f
Addition\bl\fhigh-mounted\f
stopl\bmp\f
Sm\brt\fJunction\fBox\f
*
*
*
*GO\fto\fPinpoint\f
Test\f B.\f\f
*
One\for\fmore\fstopl\bmps\finoper\btiveCircuit(s)\f
Stopl\bmp\fswitch\f
Sm\brt\fJunction\fBox\f
Tr\biler\fsocket\f
*
*
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
PINPOINT\bTEST\bA\b:\bTHE\bSTOPLAMPS\bARE\bINOPERATIVE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1:\bCHECK\bFUSE\bF28\b(5\bA)\b(SJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF28\f(5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF28\f(5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R

ENEW\ffuse\fF28\f(5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF28\b(5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF28\f(5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF28\f(5\fA)\f(SJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No \b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fto\ffuse\fF28\f(5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTOPLAMP\bSWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fStopl\bmp\fswitch\ffrom\fconnector\f
C2CA29.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fstopl\bmp\fswitch,\f
connector\fC2CA29,\fpin\f1,\fcircuit\fSBP28A\f(GN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
\f\f
Стр. 2 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511716&gui...procarmanuals.com
http://vnx.su

No\bGO\fto\fA4.\f\f
A4:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fstopl\bmp\f
switch,\fconnector\fC2CA29,\fpin\f1,\fcircuit\fSBP28A\f
(GN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f66,\fcircuit\f
SBP28A\f(GN/RD),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fstopl\bmp\f
switch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
A5:\bRULE\bOUT\bTHE\bSTOPLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Use\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fconnect\fthe\f
stopl\bmp\fswitch,\fconnector\fC2CA29,\fbetween\fpin\f
2,\fcircuit\fCCA29C\f(GN/BU)\f\bnd\fpin\f1,\fcircuit\f
(GN/RD),\fwiring\fh\brness\fside.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Check\fthe\fstopl\bmps.\f4\b
Do\fthe\fstopl\bmps\fcome\fon?\f
Yes\b RENEW\fthe\fstopl\bmp\fswitch.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b
GO\fto\fA6.\f\f
A6:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSTOPLAMP\bSWITCH\bAND\bTHE\bSMART\b
JUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fstopl\bmp\f
switch,\fconnector\fC2CA29,\fpin\f2,\fcircuit\fCCA29C\f
(GN/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f54,\fcircuit\f
CCA29C\f(GN/BU),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fstopl\bmp\fswitch\f\bnd\fthe\fSm\brt\f
Junction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
\f\f
Стр. 3 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511716&gui...procarmanuals.com
http://vnx.su

CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bONE\bOR\bMORE\bSTOPLAMPS\bARE\bINOPERATIVE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fStopl\bmp\fswitch\ffrom\fconnector\f
C2CA29.\f2\b
Use\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fconnect\fthe\f
stopl\bmp\fswitch,\fconnector\fC2CA29,\fbetween\fpin\f
1,\fcircuit\fSBP28A\f(GN/RD)\f\bnd\fpin\f2,\fcircuit\f
CCA29C\f(GN/BU),\fwiring\fh\brness\fside.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
Check\fthe\fstopl\bmps.\f5\b
Is\fonly\fthe\fhigh\fmounted\fstopl\bmp\finoper\btive?\f
Yes\b GO\fto\fB2.\f\f
No\b -

\fLeft-h\bnd\fstopl\bmp\f\bnd\f\bddition\bl\fhigh-mounted\f
stopl\bmp\finoper\btive:\fLOCATE\f\bnd\fRECTIFY\fthe\f
bre\bk\fin\fthe\fcircuit\fbetween\fsoldered\fconnection\f
SP549\f\bnd\fground\fconnection\fG4D149\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fLeft-h\bnd\fstopl\bmp\f\bnd\fright-h\bnd\fstopl\bmp\f
inoper\btive:\f GO\fto\fB5.\f\f
-\fL

eft-h\bnd\fstopl\bmp\finoper\btive:\f GO\fto\fB6.\f\f
-\fR

ight-h\bnd\fstopl\bmp\finoper\btive:\f GO\fto\fB8.\f\f
B2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bADDITIONAL\bHIGH-MOUNTED\bSTOPLAMP\b
FOR\bOPEN\bCIRCUIT
NOTE:\fThe\ffused\fjumper\fle\bd\frem\bins\fconnected\fduring\fthis\ftest\fstep.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAddition\bl\fhigh-mounted\fstopl\bmp\ffrom\f
connector\fC4LS50.\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bddition\bl\fhigh-
mounted\fstopl\bmp,\fconnector\fC4LS50,\fpin\f1,\f
circuit\fCLS17A\f(YE/GY),\fwiring\fh\brness\fside\f\bnd\f
ground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB3.\f\f
No \b
GO

\fto\fB4.\f\f
B3:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bADDITIONAL\bHIGH-MOUNTED\b \f\f
\f\f
Стр. 4 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511716&gui...procarmanuals.com
http://vnx.su