steer FORD S-MAX 2006 Service Owner's Manual

Pinp\bint Tests
Front\fstrut\f\bnd\fspring\f
\bssemblies.\f\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass

embly \f(204-01\fFront\fSuspension,\f
Dis

\bssembly\f\bnd\fAssembly).\f
*
*
D\bm\bged\ffront\fsuspension\f
lower\f\brm(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Vehicle\fle\bnLo\bd-levelling\fshock\f
\bbsorbers.\f
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
PINPOINT TEST A : DRIFT LEFT OR RIGHT
WARNING:\fTo\f\bvoid\fperson\bl\finjury\fdue\fto\fthe\floss\fof\fvehicle\fcontrol,\fthe\finspection\f
should\fbe\fc\brried\fout\fby\ftwo\fpeople\fto\fm\bint\bin\fs\bfe\fdriving\fconditions.\fAdequ\bte\fgrip\f
should\f\blw\bys\fbe\fm\bint\bined\fon\fthe\fsteering\fwheel.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\fconditions\fmust\fbe\fmet\fwhen\fev\blu\bting\fthe\fvehicle.\f
NOTE:\fThe\ftire\fsw\bpping\fprocedures\f\bre\ffor\fbi-direction\bl\frot\bting\ftires\fonly.\f
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1: SWAP THE FRONT WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f

Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\ffront\f
ri

ght-h\bnd\fwheel\f\bnd\ftire\f\bssembly.\f

Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA2.\f\f
N\b T

he\fconcern\fh\bs\fbeen\fcorrected.\f
A2: SWAP THE REAR WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f

Sw\bp\fthe\fre\br\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fright-
h\bn

d\fwheel\f\bnd\ftire\f\bssembly.\f

Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA3.\f\f
N\b T

he\fconcern\fh\bs\fbeen\fcorrected.\f
A3: SWAP THE LEFT-HAND WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f

Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fleft-
h\bn

d\fwheel\f\bnd\ftire\f\bssembly.\f
1
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Fr\bnt T\be Adjust\fentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equip\fent
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
Wheel\f\blignment\fsystem
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh

eel\flock\fis\feng\bged.\f
2. Check\fthe\ftoe\fsetting\fon\fboth\fsides.\f
General \bqui\fment: Wheel\f\blignment\fsystem\f
3. \f

\f 1. Loosen\fon\fboth\fsides.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fboot\fis\f
co

rrectly\floc\bted.\f
Rot\bte\fthe\ftie-rods\f\bn\fequ\bl\f\bmount\fin\f
ei
ther\f\b\fclockwise\for\f\b\fcounterclockwise\f
direction\fto\f\bdjust\fthe\ftoe\fsetting\fon\fboth\f
sides.\f

Torque: 90\fNm
\f
\f\f
\f\f
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Front S\bspens\fon - Front Stab\fl\fzer BarS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installat\fon
Spec\fal Tool(s)
Gen
eral Eq\b\fpment
Removal
Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Hydr\bulic\fpress
Tr\bnsmission\fj\bck1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\fwheel\f
lo

ck\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
str\bight\f\bhe\bd\fposition.\f
2. \f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
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Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
All\fvehicles\f
16. \f
1
7

. \f
18. Torque:\b 8\fNm
\f
19. Inst\bll\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
20.
WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\f
flexible\fcoupling\fbolt\fis\finst\blled.\f
Torque:\b 30\fNm
\f
\f\f
\f\f
\f\f
\f\f
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21. Fill\fthe\fpower\fsteering\fsystem.\f\fRefer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
22. Bleed\fthe\fpower\fsteering\fsystem.\f\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-00\f
Ste

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
23.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\fboth\f
sides.\f\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-
00\fSuspension\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f\f
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The\ftire\fpressures\fon\f\bll\f4\ftires\f\bre\fdispl\byed\fin\fthe\fmess\bge\fcenter\fof\fthe\finstrument\f
cluster,\f\bfter\fbeing\frel\byed\fby\fthe\fCJB.\fW\brnings\f\bre\f\blso\fvisu\blly\fdispl\byed\fby\fthe\f\bmber\f
\bnd\fred\fw\brning\findic\btors\f\bnd\f\b\fmess\bge\fis\fdispl\byed\fin\fthe\finform\btion\f\bnd\fmess\bge\f
center.\f
The\fw\brning\findic\btors\f\bre\fdriven\fby\fCAN\fmess\bges\ffrom\fthe\fCJB.\f
Ti\fe P\fessu\fe Mo\bito\fi\bg System Load Setti\bg
The\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\fswitch\fis\fused\fby\fthe\fdriver\fto\fset\fthe\f
re
quired\flo\bd\fconditions\fof\fthe\fvehicle,\fnorm\bl\flo\bd\for\fhigh\flo\bd.\f
Using\fthe\fbutton\floc\bted\fon\fthe\fsteering\fwheel\fright-h\bnd\fside\fswitch,\fselect\fthe\f
Inform\btion/Tires\fmenu\f(loc\bted\fin\fthe\finstrument\fcluster\finform\btion\f\bnd\fmess\bge\f
center).\f
To\fset\fthe\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\frequired,\fselect\fSet\fup/Tires\fmenu.\f
The\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\fc\bn\fnow\fbe\fselected:\f\f
·\fLow\flo\bd\f
·\fHigh\flo\bd\f
To\fconfirm\fthe\fsetting\fselect\fOK.\f \f\f
\f\f
\f\f
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or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\fsuit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f
\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\f
necess\bry.\fREFER\fto:\f(204-04\fWheels\f\bnd\fTires)\fWheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
Wobble\for\f
shimmy\f
\bffecting\fwheel\f
runout
D\bm\bged\fwheel.\f
*INSPECT\fthe\fwheel\frims\ffor\fd\bm\bge.\fBALANCE\fthe\f
wheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\fsuit\bble\fdi\bl\f
indic\btor\fg\buge\f\bnd\fholding\ffixture,\fCHECK\fl\bter\bl\f\bnd\f
r\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
INSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\fnecess\bry.\f
REFER\fto:\f(204-04\fWheels\f\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\f
vehicle\f
vibr\btion,\f
rough\fsteeringSuspension\f
components.\f
*CHECK\for\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f\f
*
Vehicle\f
vibr\btions\ffrom\f
wheels\f\bnd\f
tires
Incorrect\ftire\f
pressure(s).\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Wheel\for\ftire\f
imb\bl\bnce.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
*
Uneven\ftire\fwe\br.\f
*INSTALL\f\b\fnew\ftire(s)\f\bs\fnecess\bry.\fREFER\fto:\f Wheel\f
\bnd
\fTire \f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Br\bke\fdisc\f
imb\bl\bnce.\f
*CHECK\fthe\fbr\bke\fdisc\ffor\fforeign\fm\bteri\bl.\f
*
W\bter\fin\ftire(s).\f
*REMOVE\fthe\fw\bter.\f\f
*
Bent\fwheel.\f
*INSTALL\f\b\fnew\fwheel\f\bnd\ftire\f\bssembly.\fREFER\fto:\f
Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
*
Incorrectly\fse\bted\f
tire\fbe\bd.\f
*SPIN\fthe\fwheel\fon\fthe\fvehicle.\fEXAMINE\fthe\f\bre\b\f
where\fthe\ftire\f\bnd\fthe\fwheel\fmeet.\fIf\fth\bt\fsection\fof\f
the\ftire\f\bppe\brs\fto\fw\bver\fwhile\fbeing\frot\bted,\fthe\ftire\f
be\bd\fm\by\fnot\fbe\fcorrectly\fse\bted\fon\fthe\fwheel.\f
REMOVE\fthe\ftire\f\bnd\fCLEAN\fthe\fbe\bd\fse\bt\f\bre\bs\fon\f
both\fwheel\f\bnd\ftire.\f
*
Excessive\fl\bter\bl\f
or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\f
suit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fthe\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\f
tire\f\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Foreign\fm\bteri\bl\f
between\fwheel\f
mounting\ff\bce\f\bnd\f
hub\fmounting\f
surf\bce.\f
*CLEAN\fmounting\fsurf\bces.\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Rust\fstre\bks\f
from\fthe\fwheel\f
stud\fholes\fin\f
the\fwheel
Wheel\fnuts.\f
*REMOVE\fthe\fwheel\f\bnd\ftire\f\bssembly.\fInspect\fthe\f
wheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f\bssembly\ffor\fd\bm\bge.\f
INSTALL\fnew\fwheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
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Anti-Lo\bk Cont\fol - Anti-Lo\bk Cont\folS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Hydr\bulic\fcontrol\funit\f(HCU)\f
Re\br\fwheel\fspeed\fsensors\f
Front\fwheel\fspeed\fsensors\f
In\f\bddition\fto\fthe\fconvention\bl\fbr\bke\fsystem\fwith\ftwo\fdi\bgon\blly\fsplit\fbr\bke\fcircuits,\fthe\f
\bn
ti-lock\fbr\bke\fsystem\f(ABS)\fconsists\fof\f\bn\fABS\fhydr\bulic\fcontrol\funit\fwith\f\bn\fintegr\bted\f
electronic\fcontrol\funit,\ffour\fwheel\fspeed\fsensors\f\bnd\fthe\fABS\fw\brning\findic\btor\fin\fthe\f
instrument\fcluster.\f\f
Electronic\fbr\bke\fforce\fdistribution\fsoftw\bre\fis\fintegr\bted\fin\fthe\felectronic\fcontrol\funit,\fwhich\f
electronic\blly\fregul\btes\f\bnd\foptimizes\fthe\fhydr\bulic\fpressure\f\bpplied\fto\fthe\fbr\bke\fc\blipers\f
on\fthe\ffront\f\bnd\fre\br\f\bxles\fin\f\bccord\bnce\fwith\fthe\foper\bting\fconditions.\f
Function\f
The\fABS\fis\f\b\fclosed\floop\fcontrol\fsystem\fwhich\fprevents\fthe\fwheels\ffrom\flocking\fup\funder\f
br\bking\f\bnd\ftherefore\fm\bint\bins\fsteer\bbility\f\bnd\fdriving\fst\bbility\fin\fextreme\fsitu\btions\f
within\fthe\fphysic\bl\flimits.\f\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
Стр. 1 из 1
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Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
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It\fis\f\btt\bched\fto\fthe\fclockspring\f\bnd\fis\floc\bted\fon\fthe\fsteering\fcolumn.\f
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