height FORD S-MAX 2006 Service Repair Manual

Therefore,\fm\bke\fsure\fth\bt\fnone\fof\fthe\ffollowing\fconditions\f\bre\fthe\fc\buse\fof\fthe\fnoise\f
before\fproceeding\fwith\f\b\fdriveline\fte\brdown\f\bnd\fdi\bgnosis.\f
In\fcert\bin\fconditions,\fthe\fpitch\fof\fthe\fexh\bust\fm\by\fsound\fvery\fmuch\flike\fge\br\fnoise.\fAt\f
ot

her\ftimes,\fit\fc\bn\fbe\fmist\bken\ffor\f\b\fwheel\fbe\bring\frumble.\f\f

Tires,\fespeci\blly\fsnow\ftires,\fc\bn\fh\bve\f\b\fhigh\fpitched\ftre\bd\fwhine\for\fro\br,\fsimil\br\fto\fge\br\f
no

ise.\fR\bdi\bl\ftires\fm\by\fh\bve\fthis\fch\br\bcteristic.\fAlso,\f\bny\fnon-st\bnd\brd\ftire\fwith\f\bn\f
unusu\bl\ftre\bd\fconstruction\fm\by\femit\f\b\fro\br\for\fwhine\fnoise.\f\f

Trim\fp\bnels\fc\bn\f\blso\fc\buse\fwhistling\for\fwhining\fnoise.\f\f

Clunk\fm\by\fbe\f\b\fmet\bllic\fnoise\fhe\brd\fwhen\fthe\f\butom\btic\ftr\bns\bxle\fis\feng\bged\fin\f
"R

"\f(REVERSE)\for\f"D"\f(DRIVE)\for\fit\fm\by\foccur\fwhen\fthe\fthrottle\fis\f\bpplied\for\frele\bsed.\fIt\f
is\fc\bused\fby\fb\bckl\bsh\fsomewhere\fin\fthe\fdriveline.\f\f

Be\bring\frumble\fsounds\flike\fm\brbles\fbeing\ftumbled.\fThis\fcondition\fis\fusu\blly\fc\bused\fby\f\b\f
d\bm

\bged\fwheel\fbe\bring.\f
Noise Condi\fions

Ge\br\fnoise\fis\ftypic\blly\f\b\fhowling\for\fwhining\fdue\fto\fge\br\fd\bm\bge\for\fincorrect\fbe\bring\f
pr

elo\bd.\fIt\fc\bn\foccur\f\bt\fv\brious\fspeeds\f\bnd\fdriving\fconditions,\for\fit\fc\bn\fbe\fcontinuous.\f\f

Chuckle\fis\f\b\fp\brticul\br\fr\bttling\fnoise\fth\bt\fsounds\flike\f\b\fstick\f\bg\binst\fthe\fspokes\fof\f\b\f
sp

inning\fbicycle\fwheel.\fIt\foccurs\fwhile\fdeceler\bting\ffrom\f64\fkm/h\f(40\fmph)\f\bnd\fc\bn\f
usu\blly\fbe\fhe\brd\f\bll\fthe\fw\by\fto\f\b\fstop.\fThe\ffrequency\fv\bries\fwith\fvehicle\fspeed.\f\f

Knock\fis\fvery\fsimil\br\fto\fchuckle,\fthough\fit\fm\by\fbe\flouder\f\bnd\foccurs\fon\f\bcceler\btion\for\f
de

celer\btion.\fThe\fte\brdown\fwill\fdisclose\fwh\bt\fh\bs\fto\fbe\fcorrected.\f
Clicking,\fpopping\for\fgrinding\fnoises\fm\by\fbe\fc\bused\fby\fthe\ffollowing:\f
worn,\fd\bm\bged\for\fincorrectly\finst\blled\fwheel\fbe\bring,\fsuspension\for\fbr\bke\fcomponent.\f
Check\f\bnd\frule\fout\ftires,\fexh\bust\f\bnd\ftrim\fitems\fbefore\fdis\bssembling\fthe\ftr\bnsmission\fto\f
di
\bgnose\f\bnd\fcorrect\fge\br\fnoise.\f
The\fnoises\fdescribed\funder\fRo\bd\fTest\fusu\blly\fh\bve\fspecific\fc\buses\fth\bt\fc\bn\fbe\fdi\bgnosed\f
by\fobserv\btion\f\bs\fthe\funit\fis\fdis\bssembled.\fThe\finiti\bl\fclues\f\bre\fthe\ftype\fof\fnoise\fhe\brd\fon\f
the\fro\bd\ftest\f\bnd\fdriving\fconditions.\f
\bibra\fion Condi\fions
Vibr\btion\f\bt\fhighw\by\fspeeds\fm\by\fbe\fc\bused\fby\fthe\ffollowing:\f

out-of-b\bl\bnce\ffront\for\fre\br\fwheels.\f\f

out-of-round\ftires.\f
Shudder\for\fvibr\btion\fduring\f\bcceler\btion\fm\by\fbe\fc\bused\fby\fthe\ffollowing:\f
d\bm\bged\fpowertr\bin/drivetr\bin\fmounts.\f\f

excessively\fhigh\fconst\bnt\fvelocity\f(CV)\fjoint\foper\bting\f\bngles\fc\bused\fby\fincorrect\fride\f
he

ight.\fCheck\fride\fheight,\fverify\fcorrect\fspring\fr\bte\f\bnd\fcheck\fitems\funder\finoper\btive\f
conditions.\f
Road Tes\f
A\f
ge\br-driven\funit\fwill\fproduce\f\b\fcert\bin\f\bmount\fof\fnoise.\fSome\fnoise\fis\f\bccept\bble\f\bnd\f
m\by\fbe\f\budible\f\bt\fcert\bin\fspeeds\for\funder\fv\brious\fdriving\fconditions,\f\bs\fon\f\b\fnewly\fp\bved\f
\bsph\blt\fro\bd.\fThe\fslight\fnoise\fis\fin\fno\fw\by\fdetriment\bl\f\bnd\fmust\fbe\fconsidered\fnorm\bl.\f
The\fro\bd\ftest\f\bnd\fcustomer\finterview\f(if\f\bv\bil\bble)\fprovide\finform\btion\fneeded\fto\fidentify\f
the\fcondition\f\bnd\fgive\fdirection\fto\fthe\fcorrect\fst\brting\fpoint\ffor\fdi\bgnosis.\f
1. 1.
M\bke\fnotes\fthroughout\fthe\fdi\bgnosis\froutine.\fM\bke\fsure\fto\fwrite\fdown\feven\fthe\f
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Suspensi\bn Syste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\bsis and Testing
Special T\b\bl(s)
Gen

eral Equip\fent
Inspecti\bn and Verificati\bn 1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual Inspecti\bn Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool\fto\f
the
\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

TC Index Chart
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b

Tire\fpressure(s)\f\f

Wheels\f\bnd\ftires\f\f

Wheel\fknuckles\f\f

Tie-rod\fends\f\f

Front\fsuspension\flower\f\brm\fb\bll\fjoints\f\f

Front\fsuspension\flower\f\brm\fbushings\f\f

Front\fstrut\f\bnd\fspring\f\bssemblies\f\f

Front\f\bnd\fre\br\fst\bbilizer\fb\brs\f\bnd\fconnecting\flinks\f
\f

Re\br\fsprings\f\f

Shock\f\bbsorbers\f\f

Re\br\fsuspension\flower\f\brms\f

Wiring\fh\brness(es).\f\f

Electric\bl\fconnector(s).\f\f

Switch(es).\f\f

Shock\f\bbsorber\fsolenoid(s)\f\f


vertic\bl\f\bcceler\btion\fsensor(s)\f

Height\fsensor(s)\f\f

Ad\bptive\fd\bmping\fmodule\f
\fTC\fescription/Condition
Possib\be
Source
Action
C110C11Left\ffront\fshock\f\bbsorber\fsolenoid\fcircuit\f-\fshort\fto\f groundCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f D.\f
C110C12Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fshort\fto\f
powerCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f E.\f
C110C13Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fopen\f circuitCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f F.\f
C110C18Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fcurrent\fSolenoidConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\f\f
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INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f\f
REFER\fto:\fVehicle\fFront\fVertic\bl\f
Acc
elerometer \f(204-05\fVehicle\fDyn\bmic\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C111E11Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fground
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f G.\f
C111E12Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fpower
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f H.\f
C111E13Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
open\fcircuit
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f I.\f
C111E29Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f sign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f
\f
REFER\fto:\f Vehicle\fRe\br\fVertic\bl\fAccelerometer\f
(204-05\fVehicle\fDyn\bmic\fSuspension,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C112B94Suspension\fsystem\fswitch\f-\f
unexpected\foper\btion
SwitchINSTALL\f\b\fnew\fsuspension\fmode\fselection\f
switch.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C112C11Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fshort\fto\fground
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112C12Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fshort\fto\fpower
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fN.\f
C112C13Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fopen\fcircuit
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fO.\f
C112D11Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112D12Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f N.\f
C112D13Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f O.\f
C112E11Mode\findic\btor\f3\f(sport)\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112E12Mode\findic\btor\f3\f(sport)\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f N.\f
C112E13Mode\findic\btor\f3\f(sport)\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f O.\f
C1A0311Left\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0312Left\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0313Left\ffront\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0329Left\ffront\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\f\b\fnew\ffront\fsuspension\fheight\f sensor.\f\f
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REFER\fto:\fFront\fSuspension\fHeight\fSensor \f
(20
4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0411Right\ffront\fheight\fsensor\f circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0412Right\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0413Right\ffront\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0429Right\ffront\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\f\b\fnew\ffront\fsuspension\fheight\f sensor.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f
(2 0

4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0511Left\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0512Left\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0513Left\fre\br\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0529Left\fre\br\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fre\br\fsuspension\fheight\fsensor.\f
\f
REFER\fto:\f Re\br\fSuspension\fHeight\fSensor \f
(20

4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0611Right\fre\br\fheight\fsensor\f circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0612Right\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0613Right\fre\br\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0629Right\fre\br\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fre\br\fsuspension\fheight\fsensor.\f
\f
REFER\fto:\f Re\br\fSuspension\fHeight\fSensor \f
(20

4-05\fVehicle\fDyn\bmic\fSuspension,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U000100High\fspeed\fcontroller\f\bre\b\fCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
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N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
I2: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH)\f
\bnd

\fC4CD01-B\fpin\f10,\fcircuit\fVCD07B\f(BN/WH).\f\f

(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY)\f
\bnd

\fC4CD01-B\fpin\f22,\fcircuit\fVCD08B\f(BU/GY).\f

(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT)\f
\bnd

\fC4CD01-B\fpin\f17,\fcircuit\fVCD09B\f(YE/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST J : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
J1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dy n

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
Стр. 22 из
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oper\btion.\f
PINPOINT TEST K : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
K1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST L : SUSPENSION HEIGHT SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
L1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f25,\f
circuit\fLCD23E\f(GN/OG):\f

(Left\ffront)\fC5CD07\fpin\f5,\fcircuit\fLCD23B\f(GN/OG).\f\f

(Right\ffront)\fC6CD08\fpin\f5,\fcircuit\fLCD02M\f(YE/GN).\f
\f

(Left\fre\br)\fC7CD12\fpin\f5,\fcircuit\fLCD23D\f(GN/OG).\f\f

(Right\fre\br)\fC8CD13\fpin\f5,\fcircuit\fLCD02A\f(YE/GN).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fL2 .\f\f
N\b
R

EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
L2: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR OPEN \f\f
\f\f
Стр. 23 из
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CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN)\f\bnd\f
C4

CD01-B\fpin\f12,\fcircuit\fVCD10A\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT)\f
\bnd

\fC4CD01-B\fpin\f27,\fcircuit\fVCD11A\f(GY/VT).\f\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH)\f
\bnd

\fC4CD01-B\fpin\f28,\fcircuit\fVCD12D\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT)\f
\bnd

\fC4CD01-B\fpin\f14,\fcircuit\fVCD14A\f(GN/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST M : MODE INDICATOR CIRCUIT - SHORT TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
M1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
\bd\bptive\fd\bmping\fcontrol\fswitch\fconnector\fpins,\f
h\brness\fside\f\bnd\fground:\f

(Comfort)\fC2CD14\fpin\f2,\fcircuit\fCCD18A\f(BU).\f\f

(Norm\bl)\fC2CD14A\fpin\f6,\fcircuit\fCCD17A\f(WH).\f\f

(Sport)\fC2CD14A\fpin\f5,\fcircuit\fCCD16A\f(GY/OG).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST N : MODE INDICATOR CIRCUIT - SHORT TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
N1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
\f\f
\f\f
Стр. 24 из 30
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G962465&gui...procarmanuals.com
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Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
Vehicles\fwith\f1.6L\fengine\f
5. \f\f
1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\fmm,\f
outside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\fmm,\finto\f
the\ffront\fsubfr\bme\f\bbove\fthe\f\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f
subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Special\bTool(\f):\b 205-316A\f
3.
Slide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\fw\bsher\f\bnd\f
into\fthe\fgroove\fof\fthe\fspeci\bl\ftool\f\bnd\ftighten\f
the\f\blignment\fpin\fsleeve.\f
6. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
7. \f\f 1.Torque:\b 30\fNm
\f
2. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
8. Torque:\b 110\fNm\f
9. Torque:\b 80\fNm
\f
10. Torque:\b 80\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
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2. \f\f1.Torque:\b 180\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt

\fthis\fst\bge.\f
3. Inst\bll\fthe\fsp

\bcer.\f
M\bke\fsure\f
th\bt\fthe\f
sp\bcer\fis\f
in\f\b\f
vertic\bl\f
pl\bne\f\bnd\f
r\bise\fthe\f
suspension\f
to\fthe\f
design\f
height\f
setting.\f
4. Torque:\b 120\fNm
\f
5. Torque:\b 130\fNm
\f
\f\f
\f\f
\f
\f\f
Стр. 3 из
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549048&gui...procarmanuals.com
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Rear Su\bpen\bi\fn - Upper ArmS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
General Equipment
Rem\fval
Tr\bnsmission\fj\bck
1. Remove\fthe\fspring.\f\fRefer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. F\bbric\bte\f\b\fsp\bcer.\f
3. General \bqui\fment: Tr\bnsmission\fj\bck\f
4. I

nst\bll\fthe\fsp\bcer.\fM\bke\fsure\fth\bt\fthe\fsp\bcer\fis\f
in\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\fsuspension\fto\f
the\fdesign\fheight\fsetting.\f
5. \f
6. \f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543264&gui...procarmanuals.com
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