warning light FORD S-MAX 2006 Service Owner's Manual

Warning \bevice\f - Proximity Warning Radar
UnitS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\fleft\fhe\bdl\bmp.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-
01\fExterior\fLighting,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
\f\f
\f
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G551414&gui...procarmanuals.com
http://vnx.su

Supplement\bry\fhe\bter\f
Instrument\fcluster\f
B\bttery\f
Ch\brging\fis\fcontrolled\fby\fthe\fPCM\f\bnd\fthe\fGEM.\fThe\fPCM\fcommunic\btes\fwith\fthe\fgener\btor\f
co
ntrol\fmodule\fusing\f\b\fLIN\fconnection.\fThe\fPCM\fwill\finstruct\fthe\fgener\btor\fto\fincre\bse\for\f
decre\bse\fch\brging\fvolt\bges\fin\f\bccord\bnce\fwith\fthe\frequirements\fof\fthe\fpower\fsupply\f
systems.\fIn\fturn\fthe\fgener\btor\fcontrol\fmodule\fwill\finform\fthe\fPCM\fof\fthe\fcurrent\foutput\fof\f
the\fgener\btor.\f
The\fgener\btor\fcontrol\fmodule\fmonitors\fthe\fgener\btor\foutput.\fIf\f\b\ff\bult\fdevelops\fin\fthe\f
gener\btor\fcontrol\fmodule,\fcontrol\fcircuits\for\fthe\fgener\btor,\fthe\fPCM\fwill\fbe\finformed\f\bnd\f\b\f
di\bgnostic\ftrouble\fcode\f(DTC)\fwill\fbe\fset.\f
Using\fthe\finform\btion\freceived\fby\fthe\fPCM\ffrom\fthe\fgener\btor\fcontrol\fmodule,\fthe\fPCM\fc\bn\f
c\blcul\bte\fthe\fgener\btor\flo\bd.\fThe\fgener\btor\flo\bd\finform\btion\fis\ftr\bnsferred\fto\fthe\fGEM\fusing\f
CAN\fcommunic\btion.\fThe\fGEM\fuses\fthe\flo\bd\finform\btion\fto\fc\blcul\bte\fm\bximum\f\bllow\bble\f
current\fconsumption\fof\fthe\fclim\bte\frel\bted\fsystems.\fThe\fGEM\f\blso\fcontrols\fthe\finiti\btion\fof\f
f\bult\fw\brnings\fto\fthe\fdispl\by\finform\btion\fmodule.\fThe\fb\bttery\fch\brge\fw\brning\findic\btor\fis\f
turned\foff\fby\fme\bns\fof\f\bn\finstruction\ffrom\fthe\fGEM\fusing\fCAN\fcommunic\btion.\f\f
To\freduce\fthe\flo\bd\fon\fthe\fgener\btor\fto\fwithin\fits\fworking\flimits\f\bnd\f\bssist\fwith\fb\bttery\f
recovery\f\bfter\fst\brt\fup,\fthe\fGEM\fwill\fswitch\fnon\fcritic\bl\fsystems\foff\f\bnd\fon.\f\f
The\fsystems\fth\bt\f\bre\fcontrolled\fby\fthe\fGEM\fh\bve\ftypic\bl\flo\bds\fof:\f

He\bted\fwindshield\f
70

\f\bmps\f

He\bted\fre\br\fscreen\f
25
\f\bmps\f

He\bted\fmirrors\f
4\f
\bmps\f

Supplement\bry\fhe\bting\f
80
\f\bmps\f
The\fclim\bte\fsystems\fh\bve\fbeen\fchosen\fbec\buse\fthey\fc\bn\fbe\fswitched\foff\ffor\fshort\fperiods\f
o f

\ftime\fwith\fb\brely\fdetect\bble\fch\bnges\fin\ftheir\fultim\bte\ffunction.\fDuring\fthis\fcontrol\fperiod,\f
the\ffunction\findic\btors\ffor\fthe\fsystem\fbeing\fcontrolled\fwill\frem\bin\fillumin\bted.\fThe\ftot\bl\flo\bd\f
reduction\fif\f\bll\fcontrolled\fcomponents\fwhere\fswitched\foff\fwould\fbe\fin\fthe\fregion\fof\f180\f
\bmps.\f
Conversely,\fthe\fGEM\fc\bn\fswitch\fthe\fs\bme\fcomponents\fon\f\bt\f\bny\ftime\fthereby\fincre\bsing\f
engine\flo\bd.\fThis\ffunction\fis\fused\fto\f\bssist\fwith\fthe\fengine\fw\brm\fup\fprocess.\f
Inspec\fion\band\bVerifica\fion\b
WARNINGS:\f
B\bt
teries\fcont\bin\fsulphuric\f\bcid.\fAvoid\fcont\bct\fwith\fskin,\feyes,\for\fclothing.\fAlso,\f
shield\fyour\feyes\fwhen\fworking\fne\br\fb\btteries\fto\fprotect\f\bg\binst\fpossible\fspl\bshing\fof\fthe\f
\bcid\fsolution.\fIn\fc\bse\fof\f\bcid\fcont\bct\fwith\fskin\for\feyes,\fflush\fimmedi\btely\fwith\fw\bter\ffor\f\b\f
minimum\fof\f15\fminutes\f\bnd\fget\fprompt\fmedic\bl\f\bttention.\fIf\f\bcid\fis\fsw\bllowed,\fc\bll\f\b\f
physici\bn\fimmedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
B\btteries\fnorm\blly\fproduce\fexplosive\fg\bses\fwhich\fc\bn\fc\buse\fperson\bl\finjury.\f
Therefore,\fdo\fnot\f\bllow\ffl\bmes,\fsp\brks\for\flighted\fsubst\bnces\fto\fcome\fne\br\fthe\fb\bttery.\f
When\fch\brging\for\fworking\fne\br\f\b\fb\bttery,\f\blw\bys\fshield\fyour\ff\bce\f\bnd\fprotect\fyour\feyes.\f
Alw\bys\fprovide\fventil\btion.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
1

0
11
1

2
-
-
-
-
-
-
-
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su

\f\fDescriptio\f\b
Turn\fsign\bl\fl\bmp\f
M\bin\fbe\bm\fhe\bdl\bmps\f
Dipped\fbe\bm\fhe\bdl\bmps\f(g\bs\fdisch\brge\fhe\bdl\bmps)\f
Ad\bptive\ffront\flight\f
G\bs\fdisch\brge\fhe\bdl\bmps\fmodule\f
WARNING:\fHigh\fvolt\bges\fof\fup\fto\f30\fkV\f\bre\fpresent\fin\fthe\fsystem.\fEnsure\fth\bt\fthe\f
he

\bdl\bmp\f\bssembly\felectric\bl\fconnector\fis\fdisconnected\fif\fthe\fhe\bdl\bmp\f\bssembly\fis\f
removed.\f
High\fintensity\fdisch\brge\fhe\bdl\bmps\f\bre\foption\blly\f\bv\bi
l\bble.\f
A\fsingle\fXenon\fg\bs\fdisch\brge\fl\bmp\fin\fthe\fcenter\fprojector\fis\fused\ffor\fboth\fthe\fdipped\fbe\bm\f
\bnd\fm\bin\fbe\bm\fhe\bdl\bmps.\f
In\fm\bin\fbe\bm\fmode\fthe\f15°\f\bperture\frequired\ffor\fdipped\fbe\bm\foper\btion\fis\fpushed\fout\f
from\fthe\flight\fbe\bm\fby\f\b\fpositioning\fmotor,\f\bs\f\b\fresult\fof\fwhich\fthe\ffull\flight\fbe\bm\fof\fthe\f
g\bs\fdisch\brge\fl\bmp\fbecomes\f\bv\bil\bble.\f
An\f\bddition\bl\freflector\fwith\f\b\fconvention\bl\ffil\bment\fbulb\fis\f\bv\bil\bble\ffor\fm\bin\fbe\bm\f
oper\btion.\fThis\fbulb\fis\f\blso\fswitched\fwhen\fthe\fhe\bdl\bmp\ffl\bshers\f\bre\fused.\f
The\fhe\bdl\bmp\fleveling\fpositioning\fmotor\fc\bnnot\fbe\frepl\bced\fby\fitself.\fIf\fnecess\bry,\fit\fneeds\f
to\fbe\frepl\bced\ftogether\fwith\fthe\fcomplete\fhe\bdl\bmp\funit.\f
The\fg\bs\fdisch\brge\fhe\bdl\bmps\fc\bn\fbe\f\bd\bpted\fto\fdifferent\ftr\bffic\frequirements\fin\fdifferent\f
countries\f(e.g.\fdriving\fon\fthe\fleft/right)\fby\f\bpplying\fpre-cut\f\bdhesive\ftempl\bte\fstrips\fto\f
specific\f\bre\bs\fof\fthe\fhe\bdl\bmps.\f
Headlamp\bleveli\fg\bsystem\b
An\f\butom\btic\fhe\bdl\bmp\fleveling\fsystem\fis\f\b\fleg\bl\frequirement\ffor\fvehicles\fwith\fg\bs\f
disch\brge\fhe\bdl\bmps.\f
The\f\butom\btic\fhe\bdl\bmp\fleveling\fsystem\fis\f\b\fsecond-gener\btion\fdyn\bmic\fsystem\fwhich\f
provides\f\bddition\bl\fbenefits\ffor\fthe\fdriver\fin\fterms\fof\fimproved\fillumin\btion\fof\fthe\fro\bd\fdue\f
to\fimproved\fcontrol\fover\fthe\fhe\bdl\bmp\fbe\bm.\f
In\f\b\fst\btic\fsystem,\fthe\fvehicle\fis\fonly\fconsidered\f\bs\f\b\fst\btion\bry\fobject,\fwhere\bs\f\b\fdyn\bmic\f
system\f\blso\ft\bkes\finto\f\bccount\fthe\fdyn\bmic\fch\bnges\fto\fthe\finclin\btion\fof\fthe\fvehicle\fowing\f
to\flo\bd\fch\bnges\fwhilst\fdriving.\f
The\fsystem\fis\fdesigned\fto\frespond\fto\fch\bnges\fin\fthe\finclin\btion\fof\fthe\fvehicle\fc\bused\fby\fthe\f
long-term\feffects\fof\f\berodyn\bmic\fforces\f\bcting\fon\fthe\fvehicle\f(e.g.\fdue\fto\fcontinuous\f Item
1
2
3
4
5
LampBul\bCurre\ft drawBul\b color
Dipped\fbe\bm\fhe\bdl\bmpsD1S35WCle\br
M\bin\fbe\bm\fhe\bdl\bmpsH155WCle\br
Ad\bptive\ffront\flightH155WCle\br
Turn\fsign\bl\fl\bmpPY21W21WOr\bnge
\f\f
Part\bNumber
-
-
-
-
-
Стр. 3 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511713&gui...procarmanuals.com
http://vnx.su

CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f
persists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fsteering\fwheel/steering\fcolumn\f
module\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
PINPOINT\bTEST\bB\b:\bHAZARD\bWARNING\bLIGHTS\bINOPERATIVE,\bTURN\b
SIGNAL\bFUNCTION\bOK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Connect\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fbetween\f
pin\f6,\fcircuit\fCLS32A\f(BN/YE)\f\bnd\fpin\f4,\fcircuit\f
GD133CF\f(BK),\fwiring\fh\brness\fside.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f5\b
Do\fthe\fh\bz\brd\findic\btors\foper\bte?\f
Yes\b INSTALL\fA\fNEW\fh\bz\brd\fw\brning\flights\fswitch.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fB2.\f\f
B2:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\b
FOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f4,\f
circuit\fGD133CF\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB3.\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\f
ground\fconnection\fG3D134\fwith\fthe\f\bid\fof\fthe\f
\f\f
\f\f
Стр. 7 из
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http://vnx.su

wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b
SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02C,\fpin\f8,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bSINGLE\bOR\bMULTIPLE\bTURN\bSIGNAL\bLAMPS\b
INOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f4\b
Is\fone\for\fmore\fturn\fsign\bl\fl\bmp\fon\fthe\fleft-h\bnd\fside\f
inoper\btive?\f
Yes\b-\fAll\fturn\fsign\bl\fl\bmps\fon\fleft-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fLeft-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC2 .\f\f
-\fL

eft-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\f
to\fC5 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC8.\f\f
No\b
-

\fAll\fturn\fsign\bl\fl\bmps\fon\fright-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 8 из
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Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
RENEW\fthe\fsteering\fwheel/steering\fcolumn\fmodule\f
CHECK\fsystem\foper\btes\fcorrectly\f
D3:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Are\fthe\fturn\fsign\bl\fl\bmps\ffl\bshing\fcontinuously?\f
Yes\b GO\fto\fD4.\f\f
No\b
R

ENEW\fthe\fh\bz\brd\fw\brning\flights\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
D4:\bCHECK\bTHE\bCONTROL\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\b
SWITCH\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\f
required.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\fh\bz\brd\fw\brning\flights\fswitch\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
PINPOINT\bTEST\bE\b:\bONE\bOR\bMORE\bTURN\bSIGNAL\bLAMPS\bPERMANENTLY\b
LIT\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
E1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
Are\fthe\fturn\fsign\bl\fl\bmps\flit\fup\fperm\bnently?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b \f\f
Стр. 22 из
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Exterior\bLighti\fg\b-\bHeadlamp\bBulb—
Vehicles\bWith:\bHigh\bI\fte\fsity\bDischarge\b
Headlamps
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
WAR
NING:\fHigh\fvolt\bge.\f
CAU
TION:\fM\bke\fsure\fth\bt\fthe\fhe\bdl\bmps\f\bre\fnot\fswitched\fon\fwith\fthe\fhe\bdl\bmp\fbulb\f
electric\bl\fconnectors\fdisconnected.\f
I\fstallatio\f\b
WARNING:\fS\bfety\fgoggles\f\bnd\fgloves\fmust\fbe\fworn.\f
1. Remove\fhe\bdl\bmp.\fRefer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. WARNING:\fS\bfety\fgoggles\f\bnd\fgloves\f
mu

st\fbe\fworn.\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
Стр. 1 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544340&gui...procarmanuals.com
http://vnx.su

Symptom Chart
Pinpoint T\fsts
volt\bge\for\fopen\fcircuit).
B1D07-11Circuit\fof\fturn\fsign\bl\fl\bmp\f
integr\bted\fin\fthe\fright-h\bnd\f
exterior\fmirror\ff\bulty\f(short\fto\f
ground).REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps\f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B1A94-11Circuit\fof\fdriver\fside\fexterior\f
mirror\ff\bulty\f(short\fto\fground).REFER\fto:\f Re\br\fView\fMirrors \f(501-09\fRe\br\f
Vie
w\fMirrors,\fDi\bgnosis\f\bnd\fTesting).
B1A94-15Circuit\fof\fdriver\fside\fexterior\f
mirror\ff\bulty\f(short\fto\fvolt\bge\for\f
open\fcircuit).REFER\fto:\f Re\br\fView\fMirrors \f(501-09\fRe\br\f
Vie
w\fMirrors,\fDi\bgnosis\f\bnd\fTesting).
B1A95-15Circuit\fof\fp\bssenger\fside\fexterior\f
mirror\ff\bulty\f(short\fto\fvolt\bge\for\f
open\fcircuit).REFER\fto:\f Re\br\fView\fMirrors \f(501-09\fRe\br\f
Vie
w\fMirrors,\fDi\bgnosis\f\bnd\fTesting).
B1A95-11Circuit\fof\fp\bssenger\fside\fexterior\f
mirror\ff\bulty\f(short\fto\fground).REFER\fto:\f Re\br\fView\fMirrors \f(501-09\fRe\br\f
Vie
w\fMirrors,\fDi\bgnosis\f\bnd\fTesting).
U3003-62Volt\bge\fsupply\f(termin\bl\f30)\f
f\bulty.GO\fto\fPinpoint\fTest\f A.\f
B1A98-86,\f
B1A98-83,\f
B1A98-87,\f
B1B70-86,\f
B1B70-83,\f
B1B70-87No\fcommunic\btions\fpossible\fvi\b\f
the\fLIN\fbus.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0010-00No\fcommunic\btions\fpossible\fvi\b\f
the\fMS\fCAN\fbus.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
SymptomPo\f\fible
Source\fAction
Driver\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f
di\bgnostic\fequipment.Fuse(s).\f
Circuit(s).\f
Driver's\fdoor\f
module.\f
*
*
*REFER\fto:\f
Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
*
P\bssenger\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f
di\bgnostic\fequipment.Fuse(s).\f
Circuit(s).\f
P\bssenger\f
door\fmodule.\f
*
*
*REFER\fto:\f
Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
*
Volt\bge\fsupply\f(termin\bl\f30)\f\bt\f
the\fdriver\fdoor\fmodule\ff\bulty.Fuse(s).\f
Circuit(s).\f
Driver\fdoor\f
module.\f
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
Volt\bge\fsupply\f(termin\bl\f30)\f\bt\f
the\fp\bssenger\fdoor\fmodule\f
f\bulty.Fuse(s).\f
Circuit(s).\f
P\bssenger\f
door\fmodule.\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
PINPOINT TEST A : VOLTAGE SUPPLY (TERMINAL 30) AT THE DRIVER
DOOR MODULE FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: DETERMINE THE VEHICLE VARIANT.
Стр. 6 из 34
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The\fjoggled\fjoint\fv\bri\bnt\fis\frestricted\fto\fbody\f\bre\bs\fwith\f\b\fgood\fsurf\bce\fcondition\fwithout\f
be\bds/sw\bge\flines\for\fprofiles.\fA\fsection\bl\frepl\bcement\fwith\f\b\fjoggled\fjoint\fis\fwelded\fusing\f\b\f
continuous\fse\bm.\fThis\fprocedure\fis\fused,\ffor\fex\bmple,\f\bt\fthe\ftr\bnsition\ffrom\fthe\fside\fp\bnel\f
to\fthe\frocker\fp\bnel\f(3-door\fvehicles).\f
When\fcutting\fthe\fnew\fp\brt,\fslight\fme\bsuring\ftoler\bnces\f\bre\fpermitted,\f\bs\fthese\f\bre\fcovered\f
by\fthe\fjoggled\f\bre\b.\f
Prep\br\btion\fof\fthe\fjoint\f\bre\bs\fincludes:\f
S\bnding\fthe\fconnection\f\bre\bs\fb\bre\fon\fboth\fsides.\f\f

Remov\bl\fof\fthe\fzinc\fl\byer\fin\fthe\fwelding\f\bre\b.\f\f

Prep\br\btion\fof\f\b\fjoggled\fstrip.\f\f

C\brrying\fout\fwelding\ftests\fon\f\bn\fequiv\blent\fs\bmple\fp\bnel\fbefore\fthe\f\bctu\bl\fwelding,\fif\f
ne

cess\bry.\f\f

Joining\fthe\fnew\f\bnd\fold\fp\bnel\fwith\fcontinuous\fse\bm\fwelding.\f\f

Le\bd\flo\bding\fthe\fweld\fse\bm.\f
Soft \foldering
WAR
NING:\fThe\froof\frep\bir\fm\by\fonly\fbe\fc\brried\fout\fin\fFo
rd-\bpproved\fspeci\bl\f
workshops\f\bnd\fonly\fby\fspeci\blly\ftr\bined\fpersonnel.\f
NOTE:\fThe\froof\fis\fsecured\fto\fthe\fside\fw\blls\fwith\fl\bser\fsoldered\fse\bms\fin\fproduction.\f
When\frep\birs\f\bre\fc\brried\fout,\fthese\fl\bser-soldered\fse\bms\fmust\fbe\frepl\bced\fby\fsoft-
soldered\fse\bms.\f
WARNING:\fPoisonous\fg\bses\f\bnd\fdust\fc\bn\fbe\fproduced\fwhen\fworking\fsolder.\fUse\f\bn\f
extr\bction\funit\f\bnd,\fif\frequired,\f\b\fprotective\fm\bsk.\f
NOTE:\fFord\foffers\fb\bsic\f\bnd\fin-depth\ftr\bining\fon\fthe\ffollowing\ftopics.\f
NOTE:\fAre\bs\ffor\fsoft\fsoldered\fjoints\frequire\fc\breful\fprep\br\btion.\fIt\fis\fextremely\fimport\bnt\f
th\bt\fthe\fjoint\fsurf\bces\f\bre\fex\bctly\f\bligned\f\bnd\fth\bt\f\b\fb\bre\fmet\bl\fjoint\fsurf\bce\fis\fprep\bred.\f
Descrip\bionDescrip\bion
1Body\fp\brt
2Joggled\f\bre\b
3New\fp\bnel
\f
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
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Paint - \beneral \fnformation - Health and
Safety PrecautionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral instructions for the paint shop and handling paint materials
H\b

z\brdous\f\bre\bs\fin\frep\bir\fp\bint\fshops:\f\f

D\bnger\ffrom\ffires,\fexplosions\f\bnd\fhot\fsurf\bces.\f\f

D\bngers\fto\fhe\blth\f\bnd\fs\bfety\ffrom\fthe\feffects\fof\fh\brmful\fsubst\bnces\fbec\buse\fof\ftheir\f
\bbs

orption\fthrough\fthe\fskin\f\bnd/or\finh\bl\btion.\f\f

D\bngers\fc\bused\fby\felectricity,\fcompressed\f\bir,\fpower\ftools\f\bnd\fnoise.\f\f
WARNING:\fDuring\fp\binting\fwork\fthere\fis\f\bn\fincre\bsed\fd\bnger\fof\ffire\for\fexplosion.\f
Pre

vent\f\bny\fsp\brks\fbeing\fcre\bted.\fFire,\fn\bked\flights\f\bnd\fsmoking\f\bre\fforbidden.\f\f
Me\bsures:\f

We\br\fprotective\ffootwe\br\fm\bde\ffrom\f\bnti-st\btic\fm\bteri\bl.\f\f

Only\fuse\ftools\fm\bde\fof\fwood,\fbr\bss\for\fcopper\fto\fcle\bn\fst\bnds\f\bnd\fextr\bction\fducts.\fDo\f
no

t\fuse\ftools\fm\bde\fof\fsteel.\f
Only\ffill\for\fdec\bnt\fp\bint\fm\bteri\bls\fin\f\b\fspeci\blly\fm\brked\f\bre\b.\f\f
A s

\fwell\f\bs\fthese\fgener\bl\finstructions\fon\fthe\fd\bngers\fin\frep\bir\fp\bint\fshops,\f\bll\fn\btion\bl\f\bnd\f
intern\btion\bl\fregul\btions\fmust\fbe\fobserved:\f

He\blth\f\bnd\fS\bfety\f\bt\fWork\fAct\f\f

Ordin\bnce\fon\fH\bz\brdous\fSubst\bnces\f\f

Technic\bl\fRules\ffor\fH\bz\brdous\fSubst\bnces\f\f

Regul\btions\ffor\fthe\fPrevention\fof\fIndustri\bl\fAccidents\f\f

EU\fDirective\fon\fH\bz\brdous\fSubst\bnces,\f98/24/EU\f\f

EU\fDirective\fon\fNoise,\f2003/10/EU\f\f

EU\fDirective\fon\fVol\btile\fOrg\bnic\fCompounds\f(VOC),\f1999/13/EU,\f2001/81/EU,\f
20

04/42/EU\f\f

S\bfety\finstructions\fof\fequipment\f\bnd\ftool\fm\bnuf\bcturers\f
Personal protection
Be
sides\fthe\fbody\f\bnd\flimbs,\fsever\bl\forg\bns\fvit\bl\fto\flife\f\bre\fin\fvery\fp\brticul\br\fd\bnger.\f
Bec\buse\fd\bm\bge\fis\fmostly\firrep\br\bble,\fspeci\bl\f\bttention\f\bnd\fcomprehensive\fprotection\f\bre\f
necess\bry.\f
WARNING:\fSolvents\fc\buse\fd\bm\bge\fto\fthe\fhe\blth\fthrough\f i
nh\bl\btion.\fSpl\bshes\fin\fthe\f
eyes\for\fon\fthe\fskin\fc\bn\fc\buse\fbodily\fh\brm.\fWhen\fworking\fwith\fsolvents,\f\blw\bys\fuse\f
suit\bble\fme\bns\fof\fprotection.\f
Стр. 1 из 3
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