fuse FORD S-MAX 2006 Service Repair Manual

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAir\bConditioning\b(A/C)\b
Clutch\bAir\bGap\bAdjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. Check\fthe\fg\bp\fA\f(me\bsure\fthe\fdifference\fbet
ween\fthe\feng\bged\f\bnd\fdiseng\bged\fpositions\f
of\fthe\f\bir\fconditioning\fclutch)\f\bt\f60°\finterv\bls\f
\bround\fthe\fcircumference\fof\fthe\fpulley.\fOper\bte\f
the\f\bir\fconditioning\fclutch\fsever\bl\ftimes\fwith\fthe\f
\bid\fof\f\b\f5\fA\ffused\fc\bble.\fRefer\fto\fthe\frelev\bnt\f
wiring\fdi\bgr\bm\ffor\fthe\fcorrect\felectric\bl\f
connection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
2. \f
3. If\fnecess\bry\fcorrect\fthe\fg\bp\fA\fusing\fsp\bcer\f w\bshers.\f
4. Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
5. Check\fthe\fg\bp\fA\f\bs\fdescribed\fin\fstep\f1.\fIf\f necess\bry,\frepe\bt\fsteps\f2-5.\f
\f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Electronic\brefrigerant\bcompressor\bcontrol\bvalve\b
On\fvehicles\fwith\f\b\f2.5L\fDur\btec-ST\f(VI5)\fengine\f\b\frefriger\bnt\fcompressor\fwith\felectronic\f
control\fv\blve\fis\fused.\fThe\fcontrol\fv\blve\fregul\btes\fthe\fdelivery\fr\bte\fof\fthe\frefriger\bnt\f
compressor\f\bccording\fto\fthe\frequest\freceived\ffrom\fthe\fA/C\fmodule.\f\f\f
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On\fvehicles\fwith\f\butom\btic\ftemper\bture\fcontrol,\fthe\fsun\flo\bd\fsensor\fme\bsures\fthe\fintensity\f
of\fthe\fsunlight\fre\bching\fthe\fvehicle\f\bnd\fp\bsses\fthe\fv\blues\fon\fto\fthe\fA/C\fmodule,\fwhich\f
then\fcorrects\fthe\fblower\fspeed\f\bnd\ffl\bp\fposition\f\bs\frequired\fin\f\butom\btic\fmode.\f
On\fvehicles\fwith\f\butom\btic\ftemper\bture\fcontrol\fthe\finterior\ftemper\bture\fsensor\fme\bsures\f
the\ftemper\bture\fin\fthe\fp\bssenger\fcomp\brtment.\fThese\fv\blues\f\bre\f\blso\fused\fby\fthe\fA/C\f
module\fto\fregul\bte\fthe\fpre-selected\finterior\ftemper\bture.\f\f\f
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Climate\bControl\b\f\bCenter\bRegister\bAir\b
Discharge\bTemperature\bSensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Vehicles\fbuilt\fup\fto\f05/2007\f
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\fPilot\f
EX \f(

415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\fprevent\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3.CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to
\fprevent\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
4. \f
\f\f
\f\f
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Climate\bControl\b\f\bClimate\bControl\b
Assembly—Vehicles\bWith:\bManual\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fFrom:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\fPilot\f
EX \f(

415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\f\bvoid\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3. \f
4. \f
\f\f
\f
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Climate\bControl\b\f\bClimate\bControl\b
Assembly—Vehicles\bWith:\bAutomatic\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fModul\f-\fN\bvig\btionssystembildschirm\f-\f
F\bhrzeuge\f\busgest\bttet\fmit\fTr\bvel\fPilot\fEX\f(415-
01\fInform\btions-\fund\fUnterh\bltungssystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\f\bvoid\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3. \f
4. \f
\f\f
\f
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Climate\bControl\b\f\bClimate\bControl\b
Assembly—Vehicles\bBuilt\bUp\bTo:\b05/2007,\b
Vehicles\bWith:\bAutomatic\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fModul\f-\fN\bvig\btionssystembildschirm\f-\f
F\bhrzeuge\f\busgest\bttet\fmit\fTr\bvel\fPilot\fEX\f(415-
01\fInform\btions-\fund\fUnterh\bltungssystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\f\bvoid\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3. \f
4. \f
\f\f
\f
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Climate\bControl\b\f\bClimate\bControl\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEquipment\b
Removal\bVehicles\fbuilt\fup\fto\f05/2007\f
Audio\funit\fremov\bl\ftools\f(GV3301)
Ford\fdi\bgnostic\fequipment
Schlitzschr\bubendreher 1.
CAUTION:\fUse\f
suit\bble\fp\bcking\f
m\bteri\bl\fto\f\bvoid\f
d\bm\bge\fto\fthe\f
component.
General \bqui\fment:
Schlitzschr\bubendreher
2.CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\fto\f\bvoid\fd\bm\bge\f
to\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3.General \bqui\fment:
Audio\funit\fremov\bl\f
tools\f(GV3301)
\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Elec\fric
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Elec\fric boos\fer hea\fer
In

\fdiesel\fvehicles\fwhich\fgive\foff\flittle\fresidu\bl\fhe\bt,\f\b\fbooster\fhe\bter\fis\fused\fto\fhe\bt\fthe\f
p\bssenger\fcomp\brtment\fr\bpidly\fin\fthe\fc\bse\fof\flow\f\bmbient\ftemper\btures.\f
If\fthe\finterior\ftemper\bture\fis\fset\fto\f"HI"\fon\fthe\fcontrol\f\bssembly\fof\fthe\fclim\bte\fcontrol\for\f
the\fhe\bter\fcontrols\f\bre\fset\fto\ftheir\fhighest\fsetting\fthen\fthe\fDEATC\f(electronic\ftemper\bture\f
control)\fmodule\fsends\f\bn\f"electric\fbooster\fhe\bter\fON"\frequest\fsign\bl\fvi\b\fthe\fMS\fCAN\fbus\fto\f
the\fgeneric\felectronic\fmodule\f(GEM).\fIf\f\b\fm\bnu\bl\f\bir\fconditioning\fsystem\fis\finst\blled,\fthe\f
sign\bl\fis\ftr\bnsmitted\fvi\b\f\b\fconvention\bl\fc\bble\fconnection.\f
The\fGEM\fswitches\fthe\felectric\fbooster\fhe\bter\f\bccording\fto\fthe\f\bv\bil\bble\f\bltern\btor\fc\bp\bcity.\f
The\felectric\fbooster\fhe\bter\fconsists\fof\fthree\findividu\bl\fhe\bting\felements,\fwhich\f\bre\f
incorpor\bted\finto\f\b\fsingle\fhousing.\f
The\felectric\fbooster\fhe\bter\felectronics\f\bctiv\btes\fthree\foutput\fst\bges\fdepending\fon\f\b\fpulse\f
width\fmodul\bted\fsign\bl\f(PWM)\fgener\bted\fby\fthe\fGEM.\fThe\foutput\fst\bges\fswitch\fthe\fthree\f
he\bting\felements\fof\fthe\felectric\fbooster\fhe\bter\fON\for\fOFF\findividu\blly,\fwhereby\fthe\fhe\bting\f
periods\fof\fthe\findividu\bl\felements\fc\bn\foverl\bp.\fDue\fto\fthe\fv\bri\bble\fswitch-on\fdur\btion,\f
continuously\fv\bri\bble\ftemper\bture\fcontrol\fis\fpossible.\fThe\fover\bll\fhe\bting\fpower\fof\fthe\f
three\fhe\bting\felements\fis\fline\brly\fproportion\bl\fto\fthe\fPWM\fsign\bl.\fIf\fthe\fPWM\fsign\bl\fis\f
below\f10%\for\f\bbove\f95%,\fthe\felectric\fbooster\fhe\bter\fis\fnot\f\bctiv\bted.\f \f\f
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