fuse FORD S-MAX 2006 Service Repair Manual

Supplement\bry\fhe\bter\f
Instrument\fcluster\f
B\bttery\f
Ch\brging\fis\fcontrolled\fby\fthe\fPCM\f\bnd\fthe\fGEM.\fThe\fPCM\fcommunic\btes\fwith\fthe\fgener\btor\f
co
ntrol\fmodule\fusing\f\b\fLIN\fconnection.\fThe\fPCM\fwill\finstruct\fthe\fgener\btor\fto\fincre\bse\for\f
decre\bse\fch\brging\fvolt\bges\fin\f\bccord\bnce\fwith\fthe\frequirements\fof\fthe\fpower\fsupply\f
systems.\fIn\fturn\fthe\fgener\btor\fcontrol\fmodule\fwill\finform\fthe\fPCM\fof\fthe\fcurrent\foutput\fof\f
the\fgener\btor.\f
The\fgener\btor\fcontrol\fmodule\fmonitors\fthe\fgener\btor\foutput.\fIf\f\b\ff\bult\fdevelops\fin\fthe\f
gener\btor\fcontrol\fmodule,\fcontrol\fcircuits\for\fthe\fgener\btor,\fthe\fPCM\fwill\fbe\finformed\f\bnd\f\b\f
di\bgnostic\ftrouble\fcode\f(DTC)\fwill\fbe\fset.\f
Using\fthe\finform\btion\freceived\fby\fthe\fPCM\ffrom\fthe\fgener\btor\fcontrol\fmodule,\fthe\fPCM\fc\bn\f
c\blcul\bte\fthe\fgener\btor\flo\bd.\fThe\fgener\btor\flo\bd\finform\btion\fis\ftr\bnsferred\fto\fthe\fGEM\fusing\f
CAN\fcommunic\btion.\fThe\fGEM\fuses\fthe\flo\bd\finform\btion\fto\fc\blcul\bte\fm\bximum\f\bllow\bble\f
current\fconsumption\fof\fthe\fclim\bte\frel\bted\fsystems.\fThe\fGEM\f\blso\fcontrols\fthe\finiti\btion\fof\f
f\bult\fw\brnings\fto\fthe\fdispl\by\finform\btion\fmodule.\fThe\fb\bttery\fch\brge\fw\brning\findic\btor\fis\f
turned\foff\fby\fme\bns\fof\f\bn\finstruction\ffrom\fthe\fGEM\fusing\fCAN\fcommunic\btion.\f\f
To\freduce\fthe\flo\bd\fon\fthe\fgener\btor\fto\fwithin\fits\fworking\flimits\f\bnd\f\bssist\fwith\fb\bttery\f
recovery\f\bfter\fst\brt\fup,\fthe\fGEM\fwill\fswitch\fnon\fcritic\bl\fsystems\foff\f\bnd\fon.\f\f
The\fsystems\fth\bt\f\bre\fcontrolled\fby\fthe\fGEM\fh\bve\ftypic\bl\flo\bds\fof:\f

He\bted\fwindshield\f
70

\f\bmps\f

He\bted\fre\br\fscreen\f
25
\f\bmps\f

He\bted\fmirrors\f
4\f
\bmps\f

Supplement\bry\fhe\bting\f
80
\f\bmps\f
The\fclim\bte\fsystems\fh\bve\fbeen\fchosen\fbec\buse\fthey\fc\bn\fbe\fswitched\foff\ffor\fshort\fperiods\f
o f

\ftime\fwith\fb\brely\fdetect\bble\fch\bnges\fin\ftheir\fultim\bte\ffunction.\fDuring\fthis\fcontrol\fperiod,\f
the\ffunction\findic\btors\ffor\fthe\fsystem\fbeing\fcontrolled\fwill\frem\bin\fillumin\bted.\fThe\ftot\bl\flo\bd\f
reduction\fif\f\bll\fcontrolled\fcomponents\fwhere\fswitched\foff\fwould\fbe\fin\fthe\fregion\fof\f180\f
\bmps.\f
Conversely,\fthe\fGEM\fc\bn\fswitch\fthe\fs\bme\fcomponents\fon\f\bt\f\bny\ftime\fthereby\fincre\bsing\f
engine\flo\bd.\fThis\ffunction\fis\fused\fto\f\bssist\fwith\fthe\fengine\fw\brm\fup\fprocess.\f
Inspec\fion\band\bVerifica\fion\b
WARNINGS:\f
B\bt
teries\fcont\bin\fsulphuric\f\bcid.\fAvoid\fcont\bct\fwith\fskin,\feyes,\for\fclothing.\fAlso,\f
shield\fyour\feyes\fwhen\fworking\fne\br\fb\btteries\fto\fprotect\f\bg\binst\fpossible\fspl\bshing\fof\fthe\f
\bcid\fsolution.\fIn\fc\bse\fof\f\bcid\fcont\bct\fwith\fskin\for\feyes,\fflush\fimmedi\btely\fwith\fw\bter\ffor\f\b\f
minimum\fof\f15\fminutes\f\bnd\fget\fprompt\fmedic\bl\f\bttention.\fIf\f\bcid\fis\fsw\bllowed,\fc\bll\f\b\f
physici\bn\fimmedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
B\btteries\fnorm\blly\fproduce\fexplosive\fg\bses\fwhich\fc\bn\fc\buse\fperson\bl\finjury.\f
Therefore,\fdo\fnot\f\bllow\ffl\bmes,\fsp\brks\for\flighted\fsubst\bnces\fto\fcome\fne\br\fthe\fb\bttery.\f
When\fch\brging\for\fworking\fne\br\f\b\fb\bttery,\f\blw\bys\fshield\fyour\ff\bce\f\bnd\fprotect\fyour\feyes.\f
Alw\bys\fprovide\fventil\btion.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
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2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b

Accessory\fdrive\fbelt\f\f

Gener\btor\f\f

Gener\btor\fdecoupler\f(if\fequipped)\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

B\bttery\fjunction\fbox\f(BJB)\f\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Ch\brging\fsystem\fw\brning\findic\btor\f\f

PCM\f\f

GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
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Al\ferna\five\bMe\fhod\bTo\bDissipa\fe\bThe\bBa\f\fery\bSurface\bCharge\b1. 1.\b
Le\bve\fthe\fb\bttery\fto\fst\bnd\ffor\f\b\fminimum\fof\fsix\fhours\fwithout\fch\brging\for\f
d
isch\brging\for\fremove\fthe\fsurf\bce\fch\brge\fthrough\fp\brti\bl\flo\bding\f\bs\ffollows:\f

Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fswitch\fon\fthe\fhe\bdl\bmps\f(m\bin\fbe\bm),\f
he

\bted\fwindshield\f(if\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\f
blower\fmotor\f(position\fII).\fLe\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\f60\f
seconds\fto\fdissip\bte\fthe\fb\bttery\fsurf\bce\fch\brge.\f

Turn\fthe\fignition\fkey\fto\fposition\f0\f\bnd\fswitch\foff\fthe\fhe\bdl\bmps,\fhe\bted\fwindshield\f
(i

f\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\fblower\fmotor.\f
Le\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\ffive\fminutes\fbefore\ftesting\f
b\bttery\fcondition.\f\f
Ba\f\fery\bTes\f\b
NOTE:\fUsing\fthe\fMicro390\fB\bttery\fTester:\fTo\ffully\fdetermine\fb\bttery\fcondition\fonce\fthe\f
s u

rf\bce\fch\brge\fh\bs\fbeen\fdissip\bted,\fthe\fMicro390\fb\bttery\ftester\fmust\fbe\fused.\fFor\fthe\f
Micro390\fb\bttery\ftester\fto\foper\bte,\fit\frequires\f\b\fminimum\fof\f5.5\fvolts\fch\brge\fto\fbe\f
present\fon\fthe\ftest\fb\bttery.\fTherefore,\fif\fthe\fMicro390\fdoes\fnot\foper\bte\fwhen\fconnected\f
to\f\b\ftest\fb\bttery,\fthen\f\b\fch\brge\fof\fless\fth\bn\f5.5\fvolts\fis\fpresent.\fIn\fthis\finst\bnce,\fthe\f
b\bttery\fmust\fbe\fch\brged\fin\fline\fwith\fthe\fb\bttery\fch\brging\finstructions\fprior\fto\ftesting.\fIn\f
the\fevent\fof\f\b\fconflict\fof\fresults\fbetween\fthe\fch\brge\feye\findic\btor\f\bnd\fthe\fb\bttery\ftester,\f
the\fb\bttery\ftester\fresult\fmust\f\blw\bys\fbe\fused.\fThe\fch\brge\feye\findic\btor\fis\ffor\fguid\bnce\f
only.\f
1. 1.\b
Remove\fthe\fb\bttery.\f\f
R
EFER\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
2. 2.\b
Connect\fthe\fb\bttery\ftester\fto\fthe\fb\bttery.\f

C

onnect\fthe\fred\fclip\fto\fthe\fb\bttery\fpositive\f(+)\ftermin\bl\f\bnd\fthe\fbl\bck\fclip\fto\fthe\f
b\bt
tery\fneg\btive\f(–)\ftermin\bl.\f\f
3. NOTE:\fThe\fl\bbel\f\bffixed\fto\fthe\ftop\fof\fb\btteries\fprogressively\ffrom\f06/1998\fidentifies\f
t
h

e\fb\bttery\fCCA\fr\bting.\fRemove\fthe\fb\bttery\fif\fthe\fl\bbel\fis\fobscured.\f \f\f
\f\f
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su

Charging\bSys\fem\b-\bGeneral\bInforma\fion\b-\b
Ba\f\fery\bChargingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipmen\f\b
WARNINGS:\f
Al
w\bys\fobserve\fthe\fb\bttery\fch\brger\fequipment\fm\bnuf\bcturer’s\finstructions.\f
Do\fnot\fjump/sl\bve\fst\brt\fusing\f\b\fb\bttery\fch\brging\fsystem\ffrom\f\bnother\fvehicle.\f
Do\fnot\foverfill\f\b\fb\bttery\f\bs\fthis\fc\bn\fc\buse\f\bcid\fle\bk\bge\fth\bt\fwill\fresult\fin\fd\bm\bge\fto\f
the\fvehicle\f\bnd\fpossible\fperson\bl\finjury.\f
CAUTIONS:\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frech\brge\f\b\fdisch\brged\fb\bttery.\fIt\fwould\ft\bke\fin\f
excess\fof\feight\fhours\fof\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\fpl\bced\fon\fthe\f
ch\brging\fsystem.\f\f
M\bke\fsure\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\findic\bted\fm\bximum\fm\brk.\f
Connect\fthe\fb\bttery\fch\brger\fc\bbles\fto\fthe\fb\bttery\fbefore\fswitching\fthe\fb\bttery\f
ch\brger\fon.\f
Switch\fthe\fb\bttery\fch\brger\foff\fbefore\fdisconnecting\fthe\fb\bttery\fch\brger\fc\bbles\ffrom\f
the\fb\bttery.\f
NOTE:\fFord\fb\btteries\fgener\blly\frequire\fno\fm\binten\bnce\fhowever,\fin\fcert\bin\fconditions,\fit\f
is\fpossible\ffor\fthe\felectrolyte\fin\f\b\fb\bttery\fto\ff\bll\fbelow\fthe\fminimum\flevel.\f
NOTE:\fThe\fuse\fof\fthe\fMidtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter,\fwhich\fh\bs\fbeen\f
specific\blly\fdesigned\ffor\fuse\fon\fsilver\fc\blcium\ftype\fb\btteries\fis\frecommended.\fOnce\f
connected\fto\fthe\fb\bttery,\fthe\fb\bttery\fch\brger\fdetects\fthe\fst\bte\fof\fb\bttery\fch\brge\f\bnd\f
then\f\bpplies\fthe\f\bppropri\bte\fch\brge\fr\bte\f\bnd\fdur\btion.\fWhen\fthe\fb\bttery\fis\ffully\fch\brged,\f
the\fb\bttery\fch\brger\fswitches\fto\fst\bnd-by,\fkeeping\fthe\fb\bttery\fin\f\b\ffully\fch\brged\fst\bte\f
preventing\fexcessive\fg\bssing\f\bnd\foverch\brging.\fThe\fMidtronics\fGR-590\fB\bttery\f
M\bn\bgement\fCenter\f\blso\fincorpor\btes\f\b\fsoftw\bre\fprogr\bm\fth\bt\fh\bs\fthe\fc\bp\bbility\fto\f\bssist\f
in\fthe\frecovery\fof\fdeeply\fdisch\brged\f(sulph\bted)\fb\btteries.\f
NOTE:\fCh\brging\fmethods\f\bnd\ftypes\fof\fb\bttery\fch\brgers\fv\bry\fwidely.\fWhichever\fmethod\fis\f
utilized\fit\fmust\fbe\fc\brried\fout\fc\brefully\fto\f\bvoid\fd\bm\bge\fto\fthe\fb\bttery\f\bnd\fpossible\f
person\bl\finjury.\fSpecific\finstructions\f\bccomp\bnying\fe\bch\fb\bttery\fch\brger\f\bnd\fmust\fbe\f
followed\fex\bctly.\fS\bfegu\brds\fprovided\fby\fthe\fequipment\fm\bnuf\bcturer\fshould\fnot\fbe\f
disreg\brded\fby\fthe\foper\btor.\f
NOTE:\fA\fb\bttery\fwhich\fh\bs\fbeen\fstored\fin\f\b\fhighly\fdisch\brged\fst\bte\fm\by\fbe\fslow\fto\f
\bccept\f\b\fch\brge\f\bt\ffirst.\fIn\fsuch\fc\bses\fthe\finiti\bl\fch\brging\fr\bte\fm\by\fbe\fso\flow\fth\bt\fthe\f
\bmmeter\fon\fsome\fb\bttery\ftesters\fwill\fnot\fshow\f\bny\findic\btion\fof\fch\brge\ffor\f5\fto\f10\f
minutes.\f
NOTE:\fAutom\btic\fb\bttery\fch\brgers\f\bre\f\blso\fprotected\f\bg\binst\freverse\fpol\brity\fconnection\f
\bnd\frequire\fno\f\bdjustment\for\fmonitoring.\f
NOTE:\fSlow-ch\brging\fwill\fre\bdily\frestore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd,\fsince\fthe\f
ch\brging\fcurrent\fis\frel\btively\flow,\fthe\fpossibility\fof\foverch\brging\f\b\fb\bttery\f\bre\fminimized.\f
The\fch\brge\fr\bte\fused\fshould\fbe\f\bpproxim\btely\fequ\bl\fto\f5%\fof\fthe\freserve\fc\bp\bcity\fof\fthe\f
b\bttery\fbeing\fch\brged\f(\bpproxim\btely\fthree\fto\fsix\fAmps\fdepending\fon\fb\bttery\fsize).\fThe\f
ch\brging\fcurrent\fshould\fbe\f\bdjusted\f10\fminutes\f\bfter\finiti\bl\fsetting\f\bnd\f\bg\bin\f\bfter\f1\fhour\f
before\fbeing\fleft\fto\fch\brge\fthe\fb\bttery\ffor\fbetween\f8\f\bnd\f12\fhours.\f
NOTE:\fA\fconst\bnt\fvolt\bge\fb\bttery\fch\brger\fwill\fch\brge\f\b\fb\bttery\f\bt\f\b\fset\fm\bximum\f
volt\bge.\fThe\fvolt\bge\fused\fdepends\fupon\fthe\fdesign\f\bnd\fcondition\fof\fthe\fb\bttery\fch\brger\f
Midtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter
B\bttery\fCh\brger
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G18345&guid...procarmanuals.com
http://vnx.su

\bnd\fthe\f\bge\f\bnd\ftemper\bture\fof\fthe\fb\bttery.\fThis\ftype\fof\fb\bttery\fch\brger\finiti\blly\fch\brges\f
\bt\f\b\fhigh\fr\bte\fof\fcurrent\fth\bt\freduces\f\bs\fb\bttery\fvolt\bge\fis\frestored.\fWhen\fusing\f\b\f
const\bnt\fvolt\bge\fb\bttery\fch\brger,\fthe\fch\brging\fcurrent\fshould\fbe\frecorded\f\bfter\ffive\f
minutes\f\bnd\fthe\fb\bttery\fch\brger\fswitched\foff\fwhen\fthe\fch\brging\fcurrent\ff\blls\fto\fone–third\f
of\fthe\frecorded\fv\blue,\for\f\bfter\feight\fhours\fwhichever\foccurs\ffirst.\f
NOTE:\fMultiple\fb\bttery\fch\brgers\f\bre\fdesigned\fto\fch\brge\f\b\fnumber\fof\fb\btteries,\f
simult\bneously.\fOf\fthe\ftwo\fdifferent\ftypes\fof\fmultiple\fb\bttery\fch\brgers\f\bv\bil\bble,\fonly\f
those\fth\bt\fch\brge\fb\btteries\fin\fseries\fshould\fbe\fused\f\bnd\fit\fis\fimport\bnt\fth\bt\fb\btteries\f\bre\f
of\fthe\fs\bme\for\fvery\fsimil\br\fr\btings\f\bnd\fvolt\bges.\fMultiple\fb\bttery\fch\brgers\fth\bt\fch\brge\f
b\btteries\fin\fp\br\bllel\f\bre\fnot\frecommended.\f
NOTE:\fThe\fuse\fof\f\b\ff\bst\f(boost)\fb\bttery\fch\brger\fis\fnot\frecommended\f\bs\fit\fc\bn\fc\buse\f
d\bm\bge\fto\f\b\fb\bttery.\fF\bst\fch\brging\fwill\fonly\frestore\f\b\fb\bttery\fto\f\b\fst\bte\fof\fch\brge\fth\bt\f
will\fen\bble\fit\fto\fc\brry\fout\fit’s\fcritic\bl\ffunction\fof\fcr\bnking\fthe\fengine.\fF\bst\fch\brging\fwill\fnot\f
restore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd\fmust\ftherefore\fbe\ffollowed\fby\f\b\fperiod\fof\f
slow\fch\brging.\fExcessively\ff\bst\fch\brging\fc\bn\fc\buse\fd\bm\bge\fto\f\b\fb\bttery.\fFor\fthis\fre\bson,\f
ch\brging\ftimes\fmust\fbe\fc\brefully\fcontrolled.\fF\bst\fb\bttery\fch\brgers\fv\bry\fwidely\fin\fdesign\f
so\fit\fis\fvery\fimport\bnt\fto\fstrictly\f\bdhere\fto\fthe\fequipment\fm\bnuf\bcturer’s\finstructions.\fA\f
ch\brge\fof\f30\f\bmps\ffor\fup\fto\f30\fminutes\fis\fthe\fmost\fcommon\ff\bst\fch\brging\f\bpplic\btion.\fIf\f
the\fb\bttery\fis\fvery\fdisch\brged\f\bnd\frequires\f\bddition\bl\frestor\btion,\f\bn\f\bddition\bl\fch\brge\fof\f
20\f\bmps\ffor\f\b\fperiod\fup\fto\fone\f\bnd\f\b\fh\blf\fhours\fshould\fbe\f\bpplied.\fF\bst\fch\brging\ffor\f\b\f
period\fin\fexcess\fof\ftwo\fhours\fsignific\bntly\fincre\bses\fthe\frisk\fof\fc\busing\fd\bm\bge\fto\fthe\f
b\bttery.\f\f
NOTE:\fWhen\fconnecting\f\bnd\fdisconnecting\fthe\fb\bttery\ffrom\fthe\fvehicle,\fm\bke\fsure\fth\bt\f
the\fb\bttery\fground\fc\bble\fis\fdisconnected\ffirst\f\bnd\fconnected\fl\bst\f\bnd\fth\bt\f\bll\felectric\bl\f
items\f\bre\fswitched\foff.\fRecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies\fbefore\f
disconnecting\fthe\fb\bttery.\f\f1. Remove\fthe\fb\bttery\f(Focus\fC-MAX\f2003.75,\fFo

cus\f2004.75,\fS-MAX/G\bl\bxy\f2006.50,\fMondeo\f
2007.50\fonly).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble\f(All,\fexcept\f the\fvehicles\fmentioned\fin\fthe\fprevious\fstep).\f
3. NOTE:\fThe\fm\bximum\fb\bttery\felectrolyte\f
le

vel\fis\f\bpproxim\btely\f40\fmm\fbelow\fthe\fvery\f
top\fof\fthe\fb\bttery\fc\bsing.\fThis\fcorresponds\f
to\f\b\fpoint\fjust\fbelow\fthe\flower\frim\fof\fthe\f
b\bttery\fc\bsing.\f\f
Check\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\f
i n

dic\bted\fm\bximum\flevel.\fTop\fup\fwith\f
distilled/de-ionized\fw\bter,\f\bs\fnecess\bry.\f
4. Connect\fthe\fpositive\fred\fcl\bmp\ffrom\fthe\fb\bttery\f ch\brger\fto\fthe\fpositive\fb\bttery\ftermin\bl.\f
5. Connect\fthe\fneg\btive\fbl\bck\fcl\bmp\ffrom\fthe\f b\bttery\fch\brger\fto\fthe\fneg\btive\fb\bttery\ftermin\bl.\f
6. Connect\fthe\fAC\fpower\fc\bble\fto\fthe\fm\bins\foutlet\f \bnd\fswitch\fon.\f
7. Follow\fthe\finstructions\fsupplied\fwith\fthe\fb\bttery\f ch\brger\fto\fch\brge\fthe\fb\bttery.\f
8. To\fdisconnect\fthe\fb\bttery\fch\brger,\freverse\fthe\f connection\fprocedure.\f
\f\f
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2
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Installation\b12.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluid.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\bm\bged.\f Torque:\b 23\fNm
\f
13. Torque:\b 10\fNm\f
14. NOTE:\fInst\bll\f\bll\fthe\fbolts\ffinger\ftight\fbefore\f
fi

n\bl\ftightening.\f1. Torque:\b 1
5\fNm\f
2. Torque:\b 25\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\fPower\fSteering\fSystem\fFilling\f(211-00\f Steering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
3
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in

forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S

elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b

Audio\funit\f\f

Antenn\b\f\f

Foreign\fobjects\fcont\bcting\fspe\bker\f\f

Trim\fpoorly\ffitted/reson\bnce\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f

Comp\bct\fdisc\f(CD)\fch\bnger\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Audio\funit\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Centr\bl\fjunction\fbox\f(CJB)\f\f

Video\fdispl\by\f\f

DVD\fpl\byer\f\f

CD\fch\bnger\f\f

Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
Стр. 1 из 29
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Pinpoin\b Tes\bs
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Circuit(s).\f
DVD\fpl\byer.\f
*
*GO\fto\fPinpoint\fTest\f
L.\f\f
*
The\fvideo\fdispl\by\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
Circuit(s).\f
Video\fdispl\by.\f
*
*GO\fto\fPinpoint\fTest\f
M.\f\f
*
DVD\fpl\byer.\f
*GO\fto\fPinpoint\fTest\f L.\f\f
*
PINPOINT T\fST A : TH\f AUDIO UNIT IS INOP\fRATIV\f/DO\fS NOT
OP\fRAT\f CORR\fCTLY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CH\fCK FOR POW\fR TO TH\f AUDIO UNIT
Disconnect\fAudio\fUnit\fC2ME03A.\f1
Ignition\fswitch\fin\fposition\fI.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f15,\fcircuit\fSBP06D\f(BN/RD),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f16,\fcircuit\fCDC33C\f(VT/GN),\fh\brness\f
side\f\bnd\fground.\f3
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fA2.\f\f
No
R

EPAIR\fcircuit\fSBP06D\f(BN/RD)\for\fcircuit\fCDC33C\f
(VT/GN).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A2: CH\fCK TH\f AUDIO UNIT GROUND CIRCUITS FOR GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f11,\fcircuit\fGD103C\f(BK/BU),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f12,\fcircuit\fGD103A\f(BK/BU),\fh\brness\f
side\f\bnd\fground.\f2
Are\fthe\fresist\bnces\fless\fth\bn\f1\fohm?\f
Yes INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
REPAIR\fcircuit\fGD103C\f(BK/BU)\for\fcircuit\fGD103A\f
(BK/BU).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT T\fST B : POOR R\fC\fPTION
NOTE:\fThe\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier\fto\fleft-re\br\fqu\brter\fgl\bss\fwiring\fh\brness\fis\f \f\f
\f\f
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2.2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\f F
ord\fdi\bgnostic\fequipment\fto\fthe\f
d\bt
\b\flink\fconnector\f(DLC).\f
5. 5.
SELECT\fthe\f T
OOLBOX\fmenu.\f
6. 6.
SELECT\fthe\f \f
NT\fRTAINM\fNT/COMMUNICATION \fmenu.\f
7. 7.
SELECT\fthe\f S
P\f\fCH R\fCOGNITION MODUL\f \foption\f\bnd\ffollow\fthe\finstructions\f
on\fthe\fdispl\by.\f
8. 8.
Retrieve\fthe\fdi\bgnostic\ftrouble\fcodes\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
9

. 9.
If\fno\fDTCs\f\bre\fretrieved\for\fthere\fis\fno\fcommunic\btion\fwith\fthe\fmodule,\fproceed\fto\f
t
he\fSymptom\fCh\brt\fto\fcontinue\fdi\bgnostics.\f
Diagnos\bic Trouble Code (DTC) Index Char\b
Electric\bl

Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Cellul\br\fphone\f\f

Microphone\f\f

H\bndset\fholder\f\f

PSE\fmodule\f\f

Audio\funit\f\f

Instrument\fcluster\f\f

N\bvig\btion\fsystem\fdispl\by\fmodule\f
DTCDe\fcription/ConditionPo\f\fible SourceAction
B1D7911Microphone\finput\fcircuit\ff\bilureMicrophone\f
defect\for\fshort\fto\f
ground
GO\fto\fPinpoint\fTest\f C.\f
B1D7912Microphone\finput\fcircuit\ff\bilureMicrophone\f
defect\for\fshort\fto\f
b\bttery
GO\fto\fPinpoint\fTest\fC.\f
B1D7913Microphone\finput\fsign\bl\fcircuit\f
open
Microphone\f
defect\for\fnot\f connectedGO\fto\fPinpoint\fTest\f C.\f
B1D791EMicrophone\fbi\bs\fcircuit\ff\bilureNo\fsupply\fto\f
microphoneGO\fto\fPinpoint\fTest\f C.\f
B1D5911Ch\brger\fsystem\fshort\fto\f
groundPSE\fmoduleGO\fto\fPinpoint\fTest\f B.\f
B1D5912Ch\brger\fsystem\fshort\fto\f
b\btteryPSE\fmoduleGO\fto\fPinpoint\fTest\f B.\f
U001088Medium\fspeed\fcontroller\f\bre\b\f
network\f(CAN)\fcommunic\btion\f
bus\foff
Centr\bl\fjunction\f
box\f(CJB)\f\bnd\f
PSE\fmoduleREFER\fto:\f Communic\btions\fNetwork\f
(418-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).
U202011H\bndset\fholder\fsupply\fcircuit\f f\bilureH\bndset\fholder\fsupply\fshort\fto\f groundGO\fto\fPinpoint\fTest\f B.\f
Стр. 2 из 19
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1.1.
If\fthe\fc\buse\fis\fnot\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymp\bom Char\b
Pinpoin\b Tes\bs
NOTE:\fENTER\fthe\ffollowing\fPIN\fnumber\fon\fthe\fcellul\br \f
p
hone\fto\fconfigure\fthe\fcellul\br\f
phone\fto\fthe\fPSE\fmodule:\f0000.\f
SymptomPo\f\fible Source\fAction
No\fcommunic\btion\fwith\f
the\fport\bble\fsupport\f
electronics\f(PSE)\fmoduleFuse(s).\f
Circuit(s).\f
PSE\fmodule.\f
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
DLC.\f*REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).\f
*
The\f\budio\funit\fdispl\by\f
does\fnot\fdispl\by\fPHONEInstrument\f
cluster.\f Audio\funit.\f
N\bvig\btion\f
system\fdispl\by\f
module.\f PSE\fmodule.\f
*
*
*
*CHECK\f\bll\fcommunic\btion\fbetween\fthe\f
instrument\fcluster,\f\budio\funit,\fn\bvig\btion\f
system\fdispl\by\fmodule\f\bnd\fPSE\fmodule.\f
REFER\fto\fthe\fFord\fdi\bgnostic\fequipment.\f
*
The\fh\bndset\fb\bttery\fdoes\f
not\fch\brgeFuse(s).\f
Circuit(s).\f
PSE\fmodule.\f
H\bndset\fholder.\f
*
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Cellul\br\fphone\f
b\bttery.\f
*REFER\fto\fthe\fcellul\br\fphone\fOwner's\fGuide.\f
*
The\fcellul\br\fphone\f
microphone\fis\fnot\f
oper\bting\fcorrectlyCircuit(s).\f
Microphone.\f
PSE\fmodule.\f
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
Reduced\fsound\for\fno\f
sound\fthrough\fthe\f
spe\bkersInstrument\f
cluster.\f Audio\funit.\f
N\bvig\btion\f
system\fdispl\by\f
module.\f PSE\fmodule.\f
*
*
*
*CHECK\f\bll\fcommunic\btion\fbetween\fthe\f
instrument\fcluster,\f\budio\funit,\fn\bvig\btion\f
system\fdispl\by\fmodule\f\bnd\fPSE\fmodule.\f
REFER\fto\fthe\fFord\fdi\bgnostic\fequipment.\f
*
Circuit(s).\f
Audio\funit.\f
PSE\fmodule.\f
*
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fcellul\br\fphone\f
inform\btion\fis\fnot\f
displ\byedInstrument\f
cluster.\f Audio\funit.\f
N\bvig\btion\f
system\fdispl\by\f
module.\f PSE\fmodule.\f
*
*
*
*CHECK\f\bll\fcommunic\btion\fbetween\fthe\f
instrument\fcluster,\f\budio\funit,\fn\bvig\btion\f
system\fdispl\by\fmodule\f\bnd\fPSE\fmodule.\f
REFER\fto\fthe\fFord\fdi\bgnostic\fequipment.\f
*
The\fvoice\f\bctiv\bted\fphone\f
functions\f\bre\finoper\btive
Instrument\f
cluster.\f Audio\funit.\f
N\bvig\btion\f
system\fdispl\by\f
module.\f
PSE\fmodule.\f
*
*
*
*CHECK\f\bll\fcommunic\btion\fbetween\fthe\f
instrument\fcluster,\f\budio\funit,\fn\bvig\btion\f
system\fdispl\by\fmodule\f\bnd\fPSE\fmodule.\f
REFER\fto\fthe\fFord\fdi\bgnostic\fequipment.\f
*
Circuit(s).\f
Cellul\br\fPhone.\f
H\bndset\fholder.\f
PSE\fmodule.\f
*
*
*
*GO\fto\fPinpoint\fTest\f
E.\f\f
*
Стр. 4 из 19
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