ground FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3140 of 4402

LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS18A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(l\bmp\f\bssembly),\fconnector\fC4LS18A,\fpin\f3,\f
circuit\fGD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fre\br\fl\bmp\f(l\bmp\f\bssembly).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP549\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(t\bilg\bte)\ffrom\fconnector\f
C4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f3,\fcircuit\f
CLS08B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB16.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\fthe\f
re\br\fl\bmp\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f2\b
\f\f
\f\f
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Page 3141 of 4402

l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f
GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fre\br\fl\bmp\f(t\bilg\bte).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(t\bilg\bte)\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B17:\bCHECK\bTHE\bSHARED\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bREAR\bLAMPS\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f51,\fcircuit\f
CLS09A\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f10,000\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fsoldered\f
connection\fSP568\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B18:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS19A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fre\br\fl\bmp\funit\f
(l\bmp\f\bssembly),\fconnector\fC4LS19A,\fpin\f2,\fcircuit\f
CLS09B\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f
5\b
\f\f
\f\f
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Page 3142 of 4402

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB19.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(l\bmp\f\bssembly)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B19:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(l\bmp\f\bssembly),\fconnector\f
C4LS19A,\fpin\f3,\fcircuit\fGD152A\f(BK/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly).\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP600\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B20:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\funit\f(t\bilg\bte)\ffrom\f
connector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fre\br\f
l\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f3,\f
circuit\fCLS09F\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
\f\f
\f\f
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Page 3143 of 4402

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB21.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B21:\bCHECK\bTHE\bGROUND\bCONNECTION\bAT\bTHE\bRIGHT-HAND\bREAR\bLAMP\b
(TAILGATE)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f2,\f
circuit\fGD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(t\bilg\bte).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fre\br\fl\bmp\funit\f(t\bilg\bte)\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bALL\bOR\bONE\bPARKING\bLAMP(S),\bTAIL\bLAMP(S)\bOR\b
LICENCE\bPLATE\bLAMP(S)\bIS/ARE\bPERMANENTLY\bLIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fp\brking\fl\bmps.\f2\b
Are\f\bll\fp\brking\fl\bmps\fperm\bnently\flit?\f
Yes\bGO\fto\fC2 .\f\f
No\b -
\fLeft-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\fGO\f
to\f
C10 .\f\f
-\f R
ight-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\f
GO\fto\fC10 .\f\f
-\f L
eft-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f GO\f
to\f
C11 .\f\f
\f\f
\f\f
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Page 3144 of 4402

-\fRight-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f
GO\fto\fC11.\f\f
-\fL
icense\fpl\bte\fl\bmps\fperm\bnently\flit:\f GO\fto\fC12.\f\f
C2:\bDETERMINE\bVEHICLE\bEQUIPMENT\bLEVEL
Find\fout\fwhether\fthe\fvehicle\fis\ffitted\fwith\fthe\f
d\bytime\frunning\fl\bmps\f(DRL)\foption.\f1\b
Does\fthe\fvehicle\fh\bve\fd\bytime\frunning\fl\bmps\f(DRL)?\f
Yes\b
CHECK\fthe\fsoftw\bre\fconfigur\btion\fof\fthe\fGEM\fwith\f
the\f\bid\fof\fWDS,\f\bnd\fupd\bte\fit\fif\fnecess\bry.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
GO\fto\fC3 .\f\f
No\b
GO
\fto\fC3 .\f\f
C3:\bCHECK\bFUSE\bF33\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF33\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fC4 .\f\f
No\b R
ENEW\ffuse\fF33\f(5\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
(EJB)\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC5 .\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF18\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC6 .\f\f
No\b
L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f1,\fcircuit\fSBB33B\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
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Page 3145 of 4402

Ignition\fswitch\fin\fposition\fII.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fC7 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF33\f(5\fA)\f(EJB)\f\bnd\fthe\flights\fcontrol\f
module\fwith\fthe\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
C7:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si
de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si
de\f\bnd\fground.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fC8 .\f\f
No\b -
\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
C8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bCIRCUIT\bTO\bBATTERY\bVOLTAGE
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f1\b
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
\f\f
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Page 3146 of 4402

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\flights\fcontrol\fmodule\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b GO\fto\fC9 .\f\f
C9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b INSTALL\fA\fNEW\flights\fcontrol\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bFRONT\bFOG\b
LAMP\bUNIT\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fp\brking\fl\bmps.\f4\b
Is\fone\fof\fthe\ffront\fp\brking\fl\bmps\fperm\bnently\flit?\f
Yes\b-\fLeft-h\bnd\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\fthe\f
Wiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
Sm\brt\fJunction\fBox,\fconnector\fC1BP02A,\fpin\f39.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRight-
h\bnd\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\fthe\f
Wiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
\f\f
\f\f
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Page 3149 of 4402

Symptom\bChart\b
C111B-
11Short\fcircuit\fin\fstopl\bmps\fcircuit\f(short\f
to\fground)
GO\fto\fPinpoint\fTest\fA.\f
C111B-
12Short\fcircuit\fin\fstopl\bmps\fcircuit\f(short\f
to\fb\bttery\fpositive)
GO\fto\fPinpoint\fTest\fC.\f
C1120-
11Short\fcircuit\fin\fstopl\bmps\fcircuit\f(short\f
to\fground)
GO\fto\fPinpoint\fTest\fA.\f
C1120-
12Short\fcircuit\fin\fb\bckup\fl\bmps\fcircuit\f
(short\fto\fb\bttery\fpositive)GO\fto\fPinpoint\fTest\fC.\f
C1126-
11Short\fcircuit\fin\fcle\br\bnce\fl\bmps\fcircuit\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fA.\f
C1126-
12Short\fcircuit\fin\fcle\br\bnce\fl\bmps\fcircuit\f
(short\fto\fb\bttery\fpositive)GO\fto\fPinpoint\fTest\fC.\f
B1102-
62Conflicting\fstopl\bmp\finput\fsign\bls\f\bt\f
the\ftr\biler\fmodule\f(TRM)\f(CAN\fbus\f\bnd\f
circuit)
GO\fto\fPinpoint\fTest\fA.\f
B1A79-
11Short\fcircuit\fin\fre\br\ffog\fl\bmp\fcircuit\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fA.\f
B1A79-
12Short\fcircuit\fin\fre\br\ffog\fl\bmp\fcircuit\f
(short\fto\fb\bttery\fpositive)GO\fto\fPinpoint\fTest\fC.\f
B1D06-
11Short\fcircuit\fin\fleft-h\bnd\fturn\fsign\bl\f
l\bmp\fcircuit\f(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1D06-
12Short\fcircuit\fin\fleft-h\bnd\fturn\fsign\bl\f
l\bmp\fcircuit\f(short\fto\fb\bttery\fpositive)GO\fto\fPinpoint\fTest\fC.\f
B1D07-
11Short\fcircuit\fin\fright-h\bnd\fturn\fsign\bl\f
l\bmp\fcircuit\f(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1D07-
12Short\fcircuit\fin\fright-h\bnd\fturn\fsign\bl\f
l\bmp\fcircuit\f(short\fto\fb\bttery\fpositive)GO\fto\fPinpoint\fTest\fC.\f
U0010-
00Communic\btion\ff\bult\fin\fthe\fMS\fCAN\f
busREFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0140-
00No\fcommunic\btions\fbetween\fthe\fGEM\f
\bnd\fthe\ftr\biler\fmodule\f(TRM)REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U1300-
00Tr\biler\fmodule\f(TRM)\f\bnd\fsoftw\bre\f
(CAN\fbus)\fnot\fcomp\btibleREFER\fto:\f Module\fConfigur\btion \f(418-01\f
Mod
ule\fConfigur\btion,\fGener\bl\fProcedures).
U2100-
00Tr\biler\fmodule\f(TRM)\fnot\fconfiguredREFER\fto:\f Module\fConfigur\btion \f(418-01\f
Mod
ule\fConfigur\btion,\fGener\bl\fProcedures).
U2101-
00Tr\biler\fmodule\f(TRM)\fincorrectly\f
configuredREFER\fto:\f Module\fConfigur\btion \f(418-01\f
Mod
ule\fConfigur\btion,\fGener\bl\fProcedures).
U3000-
42Intern\bl\fmodule\ff\bult\f-\fgener\bl\f
memory\ff\bultINSTALL\fA\fNEW\ftr\biler\fmodule\f(TRM)
U3000-
51Module\fprogr\bmming\ff\bult\f-\fnot\f
progr\bmmedREFER\fto:\f Module\fConfigur\btion \f(418-01\f
Mod
ule\fConfigur\btion,\fGener\bl\fProcedures).
U3003-
62F\bult\fin\fthe\fpower\fsupply\fto\fthe\ftr\biler\f
module\f(TRMGO\fto\fPinpoint\fTest\f A.\f
SymptomPo\f\fible Source\fAction
Tr\biler\fl\bmps\finoper\btive,\fOK\fon\fvehicleFuse\f
Circuit(s)\fin\fvehicle\f
Circuit(s)\fin\ftr\biler\f
Tr\biler\fmodule\f(TRM)\f
Tr\biler\fsocket\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\findividu\bl\ftr\biler\fl\bmp\fis\finoper\btiveCircuit(s)\fin\fvehicle\f
Circuit(s)\fin\ftr\biler\f
Tr\biler\fmodule\f(TRM)\f
Tr\biler\fsocket\f
*
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Стр. 2 из 14
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Page 3150 of 4402

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
The\ftr\biler\fl\bmps\f\bre\fon\fcontinuouslyCircuit(s)\fin\fvehicle\f
Circuit(s)\fin\ftr\biler\f
Tr\biler\fmodule\f(TRM)\f
Tr\biler\fsocket\f
*
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
PINPOINT\bTEST\bA\b:\bTRAILER\bLAMPS\bINOPERATIVE,\bLAMPS\bON\bVEHICLE\b
OK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\ftr\biler\fl\bmps\f\bfter\fevery\fstep.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
Switch\fon\fthe\fdipped\fbe\bm.\f4\b
SWITCH\fON\fthe\fre\br\ffog\fl\bmps.\f5\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f6\b
Switch\fon\fthe\fRIGHT-HAND\fTURN\fSIGNAL.\f7\b
ENGAGE\freverse\fge\br.\f8\b
Are\f\bll\ftr\biler\fl\bmps\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b -
\fBoth\ftr\biler\fstopl\bmps\finoper\btive:\f GO\fto\fA7.\f\f
-\fB
oth\ftr\biler\fre\br\fl\bmps\finoper\btive:\f GO\fto\fA17.\f\f
-\fT
r\biler\fre\br\ffog\fl\bmp\finoper\btive:\f GO\fto\fA11.\f\f
-\fB
oth\ftr\biler\fturn\fsign\bl\fl\bmps\finoper\btive:\f
INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fTr\biler\fb\bckup\fl\bmp\finoper\btive:\f GO\fto\fA14.\f\f
-\fS
topl\bmps\ffunctioning\f\bnd\fcle\br\bnce\fl\bmps\f
perm\bnently\flit:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mo d
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
A2:\bCHECK\bGROUND\bCONNECTION\bOF\bTRAILER\bSOCKET\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f3,\fcircuit\fGD160A(B)\f
(BR/WH)\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA3.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ftr\biler\fsocket\f\bnd\fground\fconnection\f
G4D151\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fnecess\bry\f
RENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
\f\f
Стр. 3 из 14
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Page 3151 of 4402

A3:\bCHECK\bFUSE\bFA11\b(40\bA)\b(RJB)\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f2\b
CHECK\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b
Is\fthe\ffuse\fin\forder?\f
Yes\bGO\fto\fA4.\f\f
No\b R
ENEW\ffuse\fFA11\f(40\fA)\f(RJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bFA11\b(40\bA)\b(RJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA11\f(40\fA)\f
(RJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fFA11\f(40\fA)\f(RJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bTRAILER\bMODULE\b(TRM)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTRM,\fconnector\f
C4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\ffuse\fFA11\f(40\fA)\f(RJB)\f\bnd\fthe\fTRM.\f
CHECK\fsystem\foper\btes\fcorrectly\fINSTALL\fA\fNEW\f
RJB\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bTRAILER\bMODULE\b(TRM)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-C,\fpin\f4,\fcircuit\fGD152C\f
(BK/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
\f\f
Стр. 4 из 14
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