Wiring FORD S-MAX 2006 Service Repair Manual

Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fDVD\fdrive,\fconnector\fC2ME04,\f
pin\f1,\fcircuit\fSBP06F\f(BN/RD),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H6: \bHE\bK THE GROUND \bONNE\bTION OF THE DVD DRIVE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f13,\fcircuit\fGD138BH\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH7 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fDVD\fdrive\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
H7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f17,\fcircuit\fVDB14E\f(VT/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH8 .\f\f
No
\f

\f
\f\f
\f\f
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP354\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
H8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f5,\fcircuit\fVDB13E\f(BU/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fDVD\fdrive\f\bnd\fRENEW\fit\fif\fnecess\bry.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP344\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST I : FUEL-FIRED BOOSTER HEATER/PROGRAMMABLE FUEL-
FIRED BOOSTER HEATER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
I1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fI2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
I2: \bHE\bK FUSE F27
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF27\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fI3.\f\f
No
R

ENEW\ffuse\fF27\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
I3: \bHE\bK THE VOLTAGE AT FUSE F27
Connect\fFuse\fF27\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(30\fA)\f\bnd\f
ground.\f2
\f\f
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
I4: \bHE\bK THE VOLTAGE AT THE FUEL-FIRED BOOSTER HEATER / PROGRAMMABLE
FUEL-FIRED BOOSTER HEATER
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffuel-fired\fbooster\f
he\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\fhe\bter,\f
connector\fC1HF01-C,\fpin\f3,\fcircuit\fSBB27A\f(BU/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI5.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB27A\f
(BU/RD)\fbetween\fthe\ffuel-fired\fbooster\fhe\bter\f/\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\fEJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
I5: \bHE\bK THE GROUND \bONNE\bTION OF THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f4,\fcircuit\fGD132L\f
(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fI6.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP380\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
I6: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER AND THE DATA LINK \bONNE\bTOR
(DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
\f\f
\f\f
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Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f6,\fcircuit\fVDB07F\f
(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fI7.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP282\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
I7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f11,\fcircuit\fVDB06Z\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\ffuel-
fired\fbooster\f
he\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\fhe\bter.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP290\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
PINPOINT TEST J : KEYLESS VEHI\bLE MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
J1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fJ2.\f\f \f\f
\f\f
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No GO\fto\fPinpoint\fTest\f AF.\f\f
J2: \bHE\bK FUSE F\b8
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC8\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fJ3.\f\f
No
INSTALL\fA\fNEW\ffuse\fFC8\f(20\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
fuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.
J3: \bHE\bK THE VOLTAGE AT FUSE F\b8
Connect\fFuse\fFC8\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC8\f(20\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFC8\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J4: \bHE\bK THE VOLTAGE AT THE KEYLESS VEHI\bLE MODULE
Disconnect\fConnector\fC2PK28-C\ffrom\fthe\fkeyless\fvehicle\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ6.\f\f
No GO

\fto\fJ5.\f\f
J5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE KEYLESS VEHI\bLE
MODULE
Disconnect\fConnector\fC4BR02-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-C,\fpin\f317,\f
circuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fkeyless\fvehicle\f
module,\fconnector\fC2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR08A\f(VT/RD)\fbetween\fthe\f
keyless\fvehicle\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J6: \bHE\bK THE GROUND \bONNE\bTION OF THE KEYLESS VEHI\bLE MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f4,\fcircuit\fGD151H\f(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.
\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fJ7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fground\fconnection\fG3D127\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE KEYLESS VEHI\bLE MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
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CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC2PK28-D\ffrom\fthe\fkeyless\fvehicle\fmodule.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-D,\fpin\f4,\fcircuit\fVDB07CA\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fJ8.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fsoldered\fconnection\fSP287\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE KEYLESS VEHI\bLE MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-D,\fpin\f3,\fcircuit\fVDB06CA\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fkeyless\fvehicle\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fsoldered\fconnection\fSP296\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST K : AUXILIARY \bLIMATE \bONTROL MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fK2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
K2: \bHE\bK FUSE F\b4
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC4\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fK3.\f\f
No
I

NSTALL\fA\fNEW\ffuse\fFC4\f(10\fA).\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
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LOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\f
Di\bgr\bms.\f
K3: \bHE\bK THE VOLTAGE AT FUSE F\b4
Connect\fFuse\fFC4\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC4\f(10\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fK4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFC4\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
K4: \bHE\bK FUSE FB6
CHECK\fFuse\fFB6\f(RJB).\f1
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fK5.\f\f
No R

ENEW\ffuse\fFB6\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
K5: \bHE\bK THE VOLTAGE AT FUSE FB6
Connect\fFuse\fFB6\f(RJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFB6\f(10\fA)\f\bnd\f
ground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fK6.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFB6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
K6: \bHE\bK THE VOLTAGE AT THE AUXILIARY \bLIMATE \bONTROL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC3H101-A\ffrom\fthe\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-A,\fpin\f1,\fcircuit\f
SBR04A\f(GN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fK8.\f\f
No GO

\fto\fK7.\f\f
K7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE AUXILIARY \bLIMATE
\bONTROL MODULE
Disconnect\fConnector\fC4BR02-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\f2
\f\f
Стр. 31 из 159
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C4BR02-C,\fpin\f305,\fcircuit\fSBR04A\f(GN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module,\fconnector\fC3H101-A,\fpin\f1,\fcircuit\fSBR04A\f
(GN/RD),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR04A\f
(GN/RD)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K8: \bHE\bK THE VOLTAGE AT THE AUXILIARY \bLIMATE \bONTROL MODULE
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-A,\fpin\f6,\fcircuit\f
CBR06B\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fK10.\f\f
No GO

\fto\fK9.\f\f
K9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE AUXILIARY \bLIMATE
\bONTROL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4BR02-B\ffrom\fthe\fRJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\f
C4BR02-B,\fpin\f221,\fcircuit\fCBR06B\f(WH/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module,\fconnector\fC3H101-A,\fpin\f6,\fcircuit\fCBR06B\f
(WH/BU),\fwiring\fh\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBR06B\f
(WH/BU)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K10: \bHE\bK THE GROUND \bONNE\bTION OF THE AUXILIARY \bLIMATE \bONTROL
MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-A,\fpin\f10,\fcircuit\f
GD150L\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
\f\f
Стр. 32 из 159
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fK11.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\f\bnd\f
ground\fconnection\fG4D149\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K11: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE AUXILIARY \bLIMATE \bONTROL
MODULE AND THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-A,\fpin\f4,\fcircuit\f
VDB07T\f((VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fK12.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\f\bnd\f
soldered\fconnection\fSP278\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K12: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE AUXILIARY \bLIMATE \bONTROL
MODULE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-A,\fpin\f3,\fcircuit\f
VDB06J\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
\f\f
\f\f
\f\f
Стр. 33 из
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Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\buxili\bry\fclim\bte\f
control\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\f\bnd\f
soldered\fconnection\fSP279\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST L : TRAILER \bOUPLING MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
L1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fL2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
L2: \bHE\bK FUSE FA11
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFA11\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fL3.\f\f
No R

ENEW\ffuse\fFA11\f(40\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
L3: \bHE\bK THE VOLTAGE AT FUSE FA11
Connect\fFuse\fFA11\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA11\f(40\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fL4.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA11\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L4: \bHE\bK THE VOLTAGE AT THE TRAILER \bOUPLING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4AT23-B\ffrom\fthe\ftr\biler\fcoupling\fmodule.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.
\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fL6.\f\f
No GO

\fto\fL5.\f\f
L5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE TRAILER \bOUPLING
MODULE
Disconnect\fConnector\fC4BR02-A\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-A,\fpin\f108,\f
circuit\fSBR11A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\fthe\ftr\biler\fcoupling\f
module,\fconnector\fC4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\f2
Стр. 34 из 159
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