torque FORD S-MAX 2006 Service Repair Manual

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01G\fEngine\f
-\f2

.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f V\blve\fCover\f(303-01G\fEngine\f-\f
2. 2

L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f
2.2

L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. Torque:\b 6\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1272\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Install t\be Spe\fial Tool(s): 303-1272\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Torque: \f
70
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
4. \f
\f
\f\f
\f\f
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5. \f
6.Torque: 5\fNm
\f
7. Torque: 5\fNm
\f
\f
\f
\f\f
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Installation 8.
WARNING:\fM\bke\fsure\fth\bt\fthe\fwiring\f
h \b

rnesses\f\bre\fcorrectly\floc\bted.\f\f
Torque: 8\fNm
\f
9.Torque: 5\fNm\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent.\f\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f
\f\f
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Installation 1. \f\f1. N

OTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. Torque: 6
0\fNm\f
3. Torque: 80\fNm
\f
2. CAUTIONS:\f
Th
e\fcr\bnksh\bft\for\fc\bmsh\bfts\fmust\fnot\f
be\frot\bted\fwhile\fthe\ftiming\fbelt\fis\fremoved.\f
M\bke\fsure\fth\bt\fthe\ftiming\fbelt\fis\fnot\f
folded\fto\fproduce\f\b\floop\fwith\f\b\fdi\bmeter\f
less\fth\bn\f35\fmm.\f
3. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co

mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co

mponent\fis\finst\blled.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt

\fthis\fst\bge.\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b

ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\f
sensor\fring.\f
4. Allen\fkey,\f6mm\f
\f\f
\f\f
\f
\f\f
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Torque: 25\fNm\f
5. Remove the S\fecial Tool(s): 303-1059\f
6. Re

move the S\fecial Tool(s): 303-735\f
7. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h

is\fst\bge.\f
8. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\f4\frevolutions.\f
9. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cr
\bnksh\bft\fis\fnot\frot\bted\fwhile\fthe\fspeci\bl\f
tool\fis\finst\blled.\f Install the S\fecial Tool(s): 30
3-1059\f
10.NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\f
\f\f
\f\f
\f\f
\f\f
\f\f
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if\fthe\fv\blve\ftiming\fis\fcorrect.\f
Install the S\fecial Tool(s): 30
3-735\f
11. N
OTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Torque: \f
70

\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
12. Remove the S\fecial Tool(s): 303-735\f
13. R
emove the S\fecial Tool(s): 303-1059\f
14.

Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
15. Refer\fto:\f Timing\fCover\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
16. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
2. Torque: 1
33\fNm\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
1. Refer\fto:\fCo
oling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Air\fCle\bner\f(303-12F\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Ac c

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Fuel\fFilter\f(310-01D\fFuel\fT\bnk\f
\bnd

\fLines\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Exh\bust\fM\bnifold \f(303-01G\f
Eng

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. Refer\fto:\f Thermost\bt\f(303-03F\fEngine\f
Coo

ling\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. Refer\fto:\f Fuel\fR\bil\f(303-04F\fFuel\fCh\brging\f
\bnd

\fControls\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. Refer\fto:\f Fuel\fInjectors \f(303-04F\fFuel\f
Ch \br

ging\f\bnd\fControls\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8. Refer\fto:\f Fuel\fPump\f(303-04F\fFuel\f
Ch\br

ging\f\bnd\fControls\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f
2.2

L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. Torque:\b
1.\f20\fNm
\f
\f\f
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2.\f10\fNm\f
5. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in

st\blled.\f\f
Torque:\b 20\fNm
\f
6. \f
7. Refer\fto:\f V\blve\fCover\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
8. \f
9. \f
\f\f
\f\f
\f\f
\f\f
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4. \f
5.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
h e

\bd\fbolts\f\bre\finst\blled.\f
Tighten\fthe\fcylinder\fhe\bd\fbolts\fin\fthree\fst\bges\fin\f
the\fsequence\findic\bted.\f
Torque:\b \f
20\fNm
\f
60\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
6. \f
7. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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