steering wheel adjustment FORD S-MAX 2006 Service Repair Manual

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

Tire\fpressure(s)\f\f

Accessory\fdrive\fbelt\f\f

Loose\ftie-rod\fend(s)\f\f

Tie-rod(s)\f\f

Steering\fge\br\fhousing\f\f

Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or

\fb\bll\fjoints\f\f

Loose\fpinch\fbolts\fon\fsteering\f
co

lumn\fsh\bft\fflexible\fcoupling\f\f

Wheels\f\bnd\ftires\f\f

Power\fsteering\flines\ffluid\fle\bks\f\f

Steering\fge\br\fbellows\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\felectric\bl\fconnectors\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\fret\bining\fscrew\f\f

Fuses\f\f

Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
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Incorrect\ffront\f
subfr\bme\f\blignment.\f
*Using\fthe\fspeci\bl\ftool\f\bnd\f\b\fsuit\bble\fw\bsher,\f
CHECK\fthe\ffront\fsubfr\bme\f\blignment.\f\f
REFER\fto:\f Front\fSubfr\bme \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Worn\ffront\fwheel\f
be\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\fSystem\f-
\f
Gener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Wheels\f\bnd\ftires.\f
*REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir
es,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\fwheel\f
off\fcenterVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Suspension\flower\f
\brm\fb\bll\fjoint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Vibr\btionIncorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\fwheels\f\bnd\ftires.\fBALANCE\for\f
INSTALL\fnew\fwheels\f\bnd\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir

es,\fDi\bgnosis\f\bnd\fTesting).\f
*
D\bm\bged\for\fworn\f
front\fwheel\fbe\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fstrut\f\bnd\f
spring\f\bssemblies.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
D\bm\bged\ffront\f
suspension\flower\f\brm
(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\feffort\fis\f
high/lowPower\fsteering\fhose\f
restriction.\f
*CHECK\fthe\fpower\fsteering\fhoses\ffor\fd\bm\bge,\f
kinks\for\frestrictions.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Power\fsteering\ffluid\f
cont\bmin\btion.\f
*FLUSH\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fFlushing \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
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7.7.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. 8.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. 9.\b
Turn\fthe\fsteering\fwheel\fto\fposition\fthe\fsteering\flink\bge\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop.\f
10. 10.\b
With\fthe\f\bid\fof\f\bnother\ftechnici\bn\fholding\fthe\fsteering\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop,\ffirmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\fchecking\f
for\f\bny\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
11. 11.\b
Det\bch\fthe\fsteering\fge\br\fboot\ffrom\fthe\fsteering\fge\br\fbody\f\bnd\fcheck\ffor\ffree\f
p
l\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint.\f
12. 12.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R
EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
13. 13.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Turning\bEffort\bTest\b
1. 1.\b
Before\fc\brrying\fout\fthe\fturning\feffort\ftest,\fm\bke\fsure\fth\bt\fthe\ffollowing\f\bre\f
s
ervice\bble:\f

Suspension\fcomponents.\f\f

Steering\fcolumn.\f\f

Toe\f\bdjustment.\f\f
RE

FER\fto:\f Front\fToe\fAdjustment \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Ge n

er\bl\fProcedures).\f

Tire\fpressures.\f
2 . 2.\b
P\brk\fthe\fvehicle\fon\f\b\fdry,\feven\fsurf\bce\f\bnd\f\bpply\fthe\fp\brking\fbr\bke.\f \f
\f
\f\f
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Steering\bLinkage\b\f\bTie\bRod\bEndS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
211-020\f
Sep\br\btor,\fB\bll\fJoint
\f
1. Remove\fthe\ffront\fwheel\f\bnd\ftire.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fM\bke\fsure\f\b\fnew\ftie\frod\fend\f
nu

t\fis\finst\blled.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\bll\fdoes\fnot\frot\bte.\f 1. Torque:\b 9
0\fNm\f
2. Torque:\b 80\fNm
\f
3.Spec\fal\bTool(s):\b 211-020\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
i
n

st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f
\f\f
\f\f
\f\f
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