brake FORD S-MAX 2006 Service Owner's Guide

Installati\bn Re\f\bval
Pneumat\bc vacuum \fun
Anti-L\bck C\bntr\bl - Anti-L\bck Brake
Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt
Re\f\bval and Installati\bn
Materials
Gen

eral Equip\fent
NameSpec\bf\bcat\bo\f
Spo\bler Adhes\bve K\bt 2 ComponentWSK-M5B401-A1 / 2U7J-M2G376-AA
Ford approved d\ba\fnost\bc tool 1. Remove the hydraul\bc control un\bt (HCU).
Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
2.
3. Clean the HCU contact surface.
Material\b Spo\bler Adhes\bve K\bt 2 Component (WSK-
M5B

401-A1 / 2U7J-M2G376-AA)
4. R

emove all traces of the cleaner and fore\b\fn
mater\bal.
General \fquipment\b Pneumat\bc vacuum \fun
1. WARNING: Make sure that the module \bs
co

rrectly located on the hydraul\bc control un\bt
(HCU).
CAUTIONS:
If acc\bdentally dropped or knocked \bnstall
a new module.
Take extra care not to dama\fe the seal.
NOTE: Make sure that the seal \bs correctly
located. Torque\b
0.

5 Nm

1.0 Nm

1.5 Nm

2.0 Nm

2.5 Nm

Sta\fe 1:
Sta\fe 2:
Sta\fe 3:
Sta\fe 4:
Sta\fe 5:


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2. Install the HCU. Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
3. Conf\b\fure the Ant\b-Lock Brake System (ABS) pro\fram.
General \fquipment\b Ford approved d\ba\fnost\bc tool
4. C

onf\b\fure the remote funct\bon actuator (RFA).
General \fquipment\b Ford approved d\ba\fnost\bc tool
5. C

arry out the ABS Funct\bon Test.
General \fquipment\b Ford approved d\ba\fnost\bc tool
6. C

arry out a road test.
Refer to: Road/Roller Test\bn\f (100-00 General
Inf

ormat\bon, Descr\bpt\bon and Operat\bon).
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The\fPCM\fis\f\btt\bched\fto\fthe\fwindshield\fw\bsher\freservoir.\f
The\fPCM\fc\bn\fbe\fdi\bgnosed\fthrough\fthe\fd\bt\b\flink\fconnector\f(DLC)\fusing\fthe\fWorldwide\f
Di\bgnostic\fSystem\f(WDS).\f
\fMP se\bsor
The\fCMP\fsensor\fuses\fthe\fH\bll\feffect\fprinciple\f\bnd\fis\fsupplied\fwith\f\b\freference\fvolt\bge\fof\f5\f
vo

lts.\f
If\fthe\fsign\bl\ffrom\fthe\fCMP\fsensor\ff\bils\fwhile\fthe\fengine\fis\frunning,\fthe\fengine\fcontinues\fto\f
run\fusing\fthe\fsign\bls\ffrom\fthe\fCKP\fsensor.\f
If\fthe\fCMP\fsign\bl\fis\fmissing\f\bt\fthe\fnext\fst\brting\foper\btion,\fit\fwill\fnot\fbe\fpossible\fto\fst\brt\fthe\f
engine.\f
Brake pedal positio\b (BPP) switch a\bd brake light switch
The\fBPP\fswitch\fis\fconnected\fto\fthe\finstrument\fcluster\fthrough\fthe\fCAN\fbus.\f
T h

e\fBPP\fswitch\fis\fclosed\fwhen\fde-energized\f\bnd\fsends\f\b\fground\fsign\bl\fto\fthe\fPCM.\f
The\fbr\bke\flight\fswitch\fis\fconnected\fwith\fthe\fPCM\fthrough\f\b\fconvention\bl\felectric\bl\f
connector.\f
The\fbr\bke\flight\fswitch\fis\fopen\fwhen\fde-energized.\fWhen\fthe\fbr\bke\flight\fswitch\fis\fclosed,\fit\f
sends\f12\fvolts\fto\fthe\fPCM.\f
The\fsign\bls\fof\fthe\fBPP\fswitch\f\bnd\fthe\fbr\bke\flight\fswitch\f\bre\fused\fif\fthe\f\bcceler\btor\fped\bl\f
position\f(APP)\fsensor\fshould\ff\bil.\f
In\fthis\finst\bnce,\fthe\fPCM\fcomp\bres\fthe\fsign\bls\fof\fthe\fBPP\fswitch\f\bnd\fbr\bke\flight\fswitch.\f
Accelerator pedal positio\b (APP) se\bsor \f\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4 -
Brake Pedal Positio\b (BPP) Switch—LHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fthe
\frest\fposition.\f
I\bstallatio\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fth e
\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4 -
Brake Pedal Positio\b (BPP) Switch—RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L EcoBoost
S\fTi (149kW/203PS) - MI4 - Brake Pedal
Positio\b (BPP) Switch—LHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fthe
\frest\fposition.\f
I\bstallatio\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fth e
\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L EcoBoost
S\fTi (149kW/203PS) - MI4 - Brake Pedal
Positio\b (BPP) Switch—RHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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The\fIMT\fv\blve\fcontrols\fthe\fposition\fof\fthe\fswirl\fpl\btes\floc\bted\fin\fthe\fint\bke\fm\bnifold.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fFuel\fCh\brging\f\bnd\fControls\f(303-
04A\fFuel\fCh\brging\f\bnd\f
Controls\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\fDescription\f\bnd\fOper\btion).
\f
The\fIMT\fv\blve\fis\fcontrolled\fby\f\b\fv\bcuum\foper\bted\fsolenoid\fwhich\fis\floc\bted\fon\ftop\fof\fthe\f
cool\bnt\foutlet\fconnector.\fThe\fIMT\fv\blve\fis\f\bdjusted\fby\fthe\fsolenoid\fto\fthe\fdesired\fsettings\f
determined\fby\fthe\fPCM.\f
P\fM
The\fPCM\fis\f\btt\bched\fto\fthe\fwindshield\fw\bsher\freservoir.\f
Th

e\fPCM\fc\bn\fbe\fdi\bgnosed\fthrough\fthe\fd\bt\b\flink\fconnector\f(DLC)\fusing\fthe\fWorldwide\f
Di\bgnostic\fSystem\f(WDS).\f
PSP switch
The\fPSP\fswitch\fis\floc\bted\fin\fthe\fpower\fsteering\fline.\f
Th

e\fPSP\fswitch\fregisters\fpressure\fin\fthe\fline\fbetween\fthe\fpower\fsteering\fpump\f\bnd\f
steering\fge\br.\fThis\fswitch\fopens\fon\fre\bching\f\b\fdefined\fpressure.\f
Brake pedal positio\b (BPP) switch a\bd brake light switch \f\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.3L Duratec-
HE (118kW/160PS) - MI4 - Brake Pedal
Positio\b (BPP) Switch—LHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fthe
\frest\fposition.\f
I\bstallatio\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fth e
\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.3L Duratec-
HE (118kW/160PS) - MI4 - Brake Pedal
Positio\b (BPP) Switch—RHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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