brake FORD S-MAX 2006 Service Owner's Manual

Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\ba\b
Special\bTool
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Special\bTool(s)\b
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
1. \f
2.Special\bTool(\f):\b 206-012\f
3. To

rque:\b 35\fNm
\f
\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b
Vehicle\bSystems
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Service\bmode\bactivation.\b
Ser
vice\bmode\bdeactivation.\b1. Refer\fto:\f
Br
\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Rele\bse\fthe\felectronic\fp\brking\fbr\bke.\f
3. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f
\bcceler\btor\fped\bl.\f
3. Press\f\bnd\fhold\fdown\fthe\fp\brking\fbr\bke\f switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\frelo\bded.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
1. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f\bcceler\btor\fped\bl.\f
3. Lift\fup\f\bnd\fhold\fup\fthe\fp\brking\fbr\bke\f
switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\f\bpplied.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bWhen\bthe\b
Vehicle\bHas\bNo\bElectrical\bPower
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. To\frele\bse\fthe\fbr\bke,\fturn\fthe\fspindle\fclockwise\f using\f\b\fT40\fsocket\fsp\bnner\for\f\b\f6mm\fAllen\fkey.\f
4. Torque:\b 9\fNm
\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bCable\b\fdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. \f\f1. F
ully\f\bpply\fthe\fp\brking\fbr\bke.\f
2. Fully\frele\bse\fthe\fp\brking\fbr\bke\fcontrol.\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
4. Torque:\b 5\fNm
\f
5. Loosen\fthe\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\f to\fthe\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd.\f
6. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e

chnici\bn.\f1. Insert\f\b\f1.2\fmm\ffeeler\fg\buge\fbetween\fthe\f p\br
king\fbr\bke\flever\f\bnd\fthe\fbr\bke\fc\bliper\f
\bbutment,\fon\fboth\fsides.\f
2. Tighten\fthe\fp\brking\fbr\bke\fc\bble\f \bdjustment\fnut\funtil\fmovement\fis\f
observed\fon\fone\fof\fthe\fp\brking\fbr\bke\f
levers.\f
3. Remove\fthe\ffeeler\fg\buges.\f
4. Rot\bte\fthe\fre\br\fwheels\f\bnd\ftires\f\bnd\fcheck\f for\fbr\bke\fdr\bg.\fIf\fbr\bke\fdr\bg\fis\ffelt,\floosen\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\fto\f
the\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd,\f
cle\bn\fthe\fp\brking\fbr\bke\fc\bbles\f\bnd\frepe\bt\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\f
\f\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bSwitch—Vehicles\bWith:\bElectronic\b
Parking\bBrake\b(EPB)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
In

stallation\b
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. \f
2. \f
3. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\f\b\fp\brking\fbr\bke\fFunction\fTest.\f\fGeneral \bqui\fment: Worldwide\fDi\bgnostic\f
Sy s

tem\f(WDS) \f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bControl—Vehicles\bWith:\bCenter\b
\frmrest
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
3. \f
4. Torque:\b 25\fNm
\f
5. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wi t

h:\fCenter\fArmrest/M\bnu\blly\fAdjusted\fP\brking\f
Br\bke \f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
6. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bControl—Vehicles\bWithout:\bCenter\b
\frmrest
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
3. \f
4. Torque:\b 25\fNm
\f
5. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wi t

h:\fM\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\f
Without:\fCenter\fArmrest \f(501-12\fInstrument\f
P\bne

l\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\bBrake\b
Rear\bCablesS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Rele\bse\fthe\fp\brking\fbr\bke.\f
2.

Remove\fthe\fre\br\fwheels\f\bnd\ftires.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 10\fNm
\f
5. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
6. Torque:\b 5\fNm
\f
7. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
In

stallation\b
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. \f
2.Torque:\b 9\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Configure\fthe\felectronic\fp\brking\fbr\bke\fprogr\bm.\f\f Genera\f\bEquipment:\b Worldwide\fDi\bgnostic\f
Sy s

tem\f(WDS) \f
3. C

\brry\fout\f\b\fp\brking\fbr\bke\fFunction\fTest.\f\f
Genera\f\bEquipment:\b Worldwide\fDi\bgnostic\f
Sys

tem\f(WDS) \f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bRelease\b\fctuatorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1.
Torque:\b 9
\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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