lock FORD S-MAX 2006 Service Repair Manual

CPL42A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K6: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
GO\fto\fK7 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
CPL43A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K7: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING LOCKING)
Connect\fdriver\fdoor\fmodule\fC5PL01-B.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f2
Lock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f3
Is\f\b\fvolt\bge\fof\fmore\fth\bn\f3.5\fV\fme\bsured?\f
Y\fs GO\fto\fK8 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f1
Unlock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f
2
Is\f\b\fvolt\bge\fof\fless\fth\bn\f1.5\fV\fme\bsured?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
\f\f
\f\f
\f\f
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lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
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Procedures).\f
3. Configure\fthe\fGEM.\f
Refer\fto:\f Module\fConfigur\btion \f(418-01\fModule\f
Con

figur\btion,\fGener\bl\fProcedures).\f
4. Progr\bmme\fthe\fkey\fof\fthe\fp\bssive\f\bnti-theft\f system\f(PATS).\f
Refer\fto:\f Key\f\bnd\fRemote\fTr\bnsmitter\f
Pro

gr\bmming\fUsing\fDi\bgnostic\fEquipment \f(419-
01B

\fAnti-Theft\f-\fP\bssive,\fGener\bl\fProcedures).\f
5. Progr\bm\fthe\fremote\funlocking\fremote\fcontrol.\f
Refer\fto:\f Remote\fKeyless\fEntry\f(RKE)\f
Tr \bn

smitter\fProgr\bmming\f(501-14\fH\bndles,\f
Loc

ks,\fL\btches\f\bnd\fEntry\fSystems,\fGener\bl\f
Procedures).\f
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Interior\bTrim\ban\f\bOrnamentation\b-\bRear\bDoor\b
Win\fow\bBlin\fS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\ban\f\bInstallation\b
Removal\b1. Refer\fto:\fRe
\br\fDoor\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f
\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Lock\f
sunblind\f
rewind\f
mech\bnism.
3. \f
4. \f
\f
\f
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Handles\b Lo\fks\b Lat\fhes and Entry
Systems - Handles\b Lo\fks\b Lat\fhes and
Entry Systems
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\fription and Operation
Vehi\fles with Central Lo\fking
Th

e\flocking\fsystem\fis\f\bv\bil\bble\fwith\f\b\fcentr\bl\flocking\ffunction\f\bnd\f\b\fdouble\flocking\f
function.\f
The\fsystems\fconsists\fof\fh\brd\fwired\fdoor\fl\btches,\fwired\fto\fthe\findividu\bl\fdoor\fcontrol\funits\f
(if\fequipped).\fThe\fdoor\fl\btches\f\bre\flinked\fthrough\fthe\fmid\fspeed\fcontroller\f\bre\b\fnetwork\f
(CAN)\fbus\fto\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
On\fVehicles\fwith\fre\br\fm\bnu\bl\fwindows,\fthere\f\bre\fno\fre\br\fdoor\fcontrol\funits\fintergr\bted\finto\f
the\fre\br\fdoor\fl\btches.\fThe\fre\br\fdoor\fl\btches\f\bre\fdirectly\fwired\f\bnd\fcontrolled\fby\fthe\fCJB.\f
The\fkey\fposition\fsign\bl\fis\fsent\ffrom\fthe\fdriver\fdoor\flock\fcylinder\fto\fthe\fCJB.\fThe\fCJB\f
oper\btes\fthe\flock\for\funlock\frel\bys,\freversing\fthe\fpol\brity\fof\fthe\fdoor\fl\btch\fcentr\bl\flocking\f
motors.\f
Liftg\bte\fl\btch\frele\bse\foper\btion\fis\fcontrolled\fdirectly\fby\fthe\fCJB.\f
The\ffuel\ffiller\fdoor\flock\fis\fwired\fin\fp\br\bllel\fwith\fthe\fdriver\fdoor\fl\btch\fcentr\bl\flocking\fmotor.\f
Vehi\fles with Remote Keyless Entry (RKE) System
General
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\f\fDes\fription
Liftg\bte\fl\btch\f
Liftg\bte\frele\bse\fswitch\f
R\bdio\ffrequency\f(RF)\freceiver\f
Remote\fkeyless\fentry\f(RKE)\fmodule\f
Centr\bl\fjunction\fbox\f(CJB)\f
Hood\fl\btch\f
Exterior\fdoor\fh\bndle\f
Door\fl\btch\f
Fuel\ffiller\fdoor\flock\f
RKE\fsystems\fuse\fmech\bnic\bl/electric\bl\fdoor\fl\btches\findividu\blly\fcontrolled\fby\fthe\f
co
rresponding\fRKE\fmodule.\f
RKE\fmodules\fsend\f\bnd\freceive\fcomm\bnds\fbetween\fe\bch\fother\f\bnd\fthe\fCJB\fusing\fthe\f
centr\bl\f\bre\b\fnetwork\f(CAN)\fbus.\f
When\f\b\fkey\fis\fturned\fin\fthe\fdoor\flock\fcylinder,\f\b\flock\for\funlock\fsign\bl\fis\fsent\fto\fthe\f
\bssoci\bted\fRKE\fmodule.\fThe\fRKE\fmodule\fsends\f\b\fsign\bl\fto\fthe\fCJB.\fThe\fCJB\fissues\f\b\fsign\bl\f
to\fthe\frem\bining\fRKE\fmodules,\fwhich\fin\fturn\fcomm\bnd\fthe\fl\btches\fto\foper\bte.\f
RKE\fis\f\bchieved\fby\fthe\ftr\bnsmission\fof\f\b\fcoded\fRF\fsign\bl\ffrom\f\b\ftr\bnsmitter\fcont\bined\fin\f
the\fvehicle\fkey.\fThe\fsign\bl\fis\freceived\fby\fthe\fRF\freceiver\floc\bted\f\bbove\fthe\fhe\bdliner\fin\fthe\f Item
1
2
3
4
5
6
7
8
9
\f
Part Number -
-
-
-
-
-
-
-
-
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vicinity\fof\fthe\foverhe\bd\fconsole.\fThe\freceived\fsign\bl\fis\fp\bssed\fonto\fthe\fCJB\fwhere\fit\fis\f
decoded.\fIf\fthe\fcoded\fsign\bl\fis\fv\blid,\fthe\fCJB\fwill\fissue\f\b\fcomm\bnd\fon\fthe\fCAN\fbus\fcircuit\f
to\foper\bte\fthe\fdoor\fl\btches\for\fliftg\bte\frele\bse.\f
The\fsign\bls\freceived\fby\fthe\fCJB\ffrom\fthe\fRF\f\bntenn\b\for\fthe\fRKE\fmodules\fis\f\blso\fused\fto\f
\brm\f\bnd\fdis\brm\fthe\fvehicle\fsecurity\fsystems,\fillumin\bte\fthe\finterior\flights\f\bnd\foper\bte\fthe\f
glob\bl\fclosing\ffunctions.\f
Liftgate Lat\fh
The\fliftg\bte\fl\btch\fis\f\b\fmech\bnic\bl\fl\btch\fwith\f\b\felectric\fmotor\fto\fdrive\fthe\fl\btch\frele\bse.\fThe\f
li

ftg\bte\fl\btch\fh\bs\fno\fremote\fmech\bnic\bl\frele\bse\ff\bcility.\f
When\fthe\fliftg\bte\fis\fclosed,\fthe\fl\btch\fis\f\butom\btic\blly\flocked.\f
Liftgate Swit\fh
The\fliftg\bte\flock\fswitch\fis\floc\bted\fin\fthe\flicence\fpl\bte\fillumin\btion\fp\bnel.\fThe\fcomm\bnd\fto\f
o p

en\fthe\fliftg\bte\fl\btch\fis\fsent\fby\fthe\fCJB\fwhen\fthe\fliftg\bte\fswitch\fis\foper\bted.\fThe\finput\f
comm\bnd\fto\fthe\fCJB\fc\bn\f\blso\fbe\fissued\fby\fthe\fRF\freceiver.\f
Door lat\fh
Door\fl\btches\fh\bve\fmech\bnic\bl\fl\btch\frele\bse\fwith\felectric\fmotor\foper\bted\flocking\f\bnd\fdouble\f
lo
cking\ffunction.\f
When\fthe\fdoor\fl\btch\fis\flocked,\fthe\fexterior\fdoor\fh\bndle\fis\fdiseng\bged\ffrom\fthe\fdoor\fl\btch.\f
Incorpor\bted\fwithin\fthe\fdoor\fl\btch\fis\f\b\fdoor\f\bj\br\fswitch.\fThe\fdoor\f\bj\br\fswitch\fmonitors\fthe\f
l\btch\fposition\f\bnd\fsupplies\finform\btion\fto\fthe\fRKE\fmodule.\fThis\finform\btion\fis\fsent\fto\fthe\f
CJB\ffor\fuse\fin\fw\brning\fsystems,\flocking\ffunctions\f\bnd\f\bl\brm\fsystem.\f \f\f
\f\f
\f\f
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Handles\b Lo\fks\b Lat\fhes and Entry
Systems - Remote Keyless Entry (RKE)
Transmitter Programming
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pro\fedures
1. A\fm\bximum\fof\feight\fkeyless\fentry\fremote\ftr\bn
smitters\fc\bn\fbe\fprogr\bmmed\fto\fthe\fcentr\bl\f
junction\fbox\f(CJB).\fProgr\bmming\fmust\fbe\fc\brried\f
out\f\bt\fthe\fs\bme\ftime\ffor\f\bll\fthe\fremote\f
tr\bnsmitters.\f
2. To\fenter\fprogr\bmming\fmode,\ffirst\fm\bke\fsure\f th\bt\fthe\fvehicle\fb\bttery\fis\ffully\fch\brged\f\bnd\fth\bt\f
the\f\bnti-theft\fsystem\fis\fnot\f\brmed\for\ftriggered.\f
3. M\bke\fsure\fth\bt\fthe\fturn\fsign\bl\fl\bmp\fswitch\fis\fin\f the\fOFF\fposition.\f
4. F\bsten\fthe\fs\bfety\fbelts\f\bnd\fclose\f\bll\fdoors\fto\f m\bke\fsure\fth\bt\fconflicting\fchimes\fdo\fnot\fsound\f
during\fprogr\bmming.\f\f
5. The\fignition\fswitch\fmust\fbe\fturned\ffrom\fposition\f 0\fto\fposition\fII\fex\bctly\ffour\ftimes\fduring\fremote\f
tr\bnsmitter\fprogr\bmming.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fincorrect\fremote\f
tr\bnsmitter\fprogr\bmming.\f
6. Turn\fthe\fignition\fswitch\fto\fposition\fI.\f
7. Press\f\bnd\fhold\fone\fof\fthe\fbuttons\fon\fthe\fremote\f tr\bnsmitter.\f
8. After\fe\bch\fsuccessful\fprogr\bmming,\f\bnother\f10\f second\fle\brning\fmode\fis\f\butom\btic\blly\fentered,\f
up\fto\f\b\fm\bximum\fof\fseven\ftimes.\f
9. To\fprogr\bm\f\bddition\bl\fremote\ftr\bnsmitters,\f repe\bt\fstep\f9.\f
10.
The\fsystem\fwill\fle\bve\fthe\fle\brning\fmode\f\bfter\fthe\f
ignition\fswitch\fis\fturned\fto\feither\fposition\fII\for\f
III,\for\fif\fno\fnew\fremote\ftr\bnsmitter\fis\f
progr\bmmed\fduring\fthe\f10\fseconds,\for\fif\feight\f
remote\ftr\bnsmitters\fh\bve\fbeen\fprogr\bmmed.\f
11. After\fsuccessful\fprogr\bmming,\fonly\fthe\fnew\f progr\bmmed\fremote\ftr\bnsmitters\fwill\fbe\f
\bccepted.\f\f
12. Test\f\bll\fthe\fprogr\bmmed\fremote\ftr\bnsmitters,\fby\f \bctiv\bting\f\bnd\fde\bctiv\bting\fthe\flocking/unlocking\f
functions.\f
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Handles\b Lo\fks\b Lat\fhes and Entry
Systems - Ignition Lo\fk CylinderS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
In

stallation 1. Remove\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS)\f
tr
\bnsceiver.\f
Refer\fto:\f P\bssive\fAnti-Theft\fSystem\f(PATS)\f
Tr\bn

sceiver \f(419-01B\fAnti-Theft\f-\fP\bssive,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1. Turn\fthe\fignition\fkey\fto\fposition\f
I.\f
2. Using\f\b\fsuit\bble\fpunch,\frele\bse\f the\flocking\ft\bng.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fignition\f
s w

itch\f\bnd\fthe\fignition\flock\fcylinder\f\bre\f
\bligned\fbefore\finst\bll\btion.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Handles\b Lo\fks\b Lat\fhes and Entry Systems -
Front Door Lat\fhS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
General Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Remove\fthe\fexterior\ffront\fdoor\fh\bndle.\fRefer\fto:\f Exterior\fFront\fDoor\fH\bndle \f(501-
14\fH\bndles,\f
Locks,\fL\btches\f\bnd\fEntry\fSystems,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\ffront\fdoor\ftrim\fp\bnel.\f
Refer\fto:\f Front\fDoor\fTrim\fP\bnel \f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\fwill\fimp\bir\f
re

bonding.\f
Torque:\b 2\fNm
\f
4. \f
5. \f
6. Torque:\b 8\fNm
\f
\f\f
\f\f
\f\f
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