lock FORD S-MAX 2006 Service Repair Manual

Body Re\bair\f - General Information -
Diagno\fi\f and Damage EvaluationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Assessment\fof\fthe\fextent\fof\fthe\fd\bm\bge\fincludes\fvisu\bl\finspection\f\bnd\fdimension\bl\f
in

spection\fof\fthe\fvehicle.\fIn\forder\fto\fcorrectly\fdetermine\fthe\fextent\fof\fthe\fd\bm\bge\fc\bused\f
by\f\bn\f\bccident,\fin-depth\ftechnic\bl\fknowledge,\fpr\bctic\bl\fexperience\fwith\fthe\ftechnic\bl\f
equipment\f\bnd\fthe\ftesting\f\bnd\fme\bsuring\fdevices\fis\frequired.\f
Noticeable damage to the bodywork \ftructure
Positive\f\bccident\bl\fd\bm\bge\f\bssessment\fc\bn\fonly\fbe\f\bchieved\fif\fthe\fservice\ftechnici\bn\fis\f
\bble\fto\freconstruct\fthe\feffect\fof\f\bn\fimp\bct\fon\fthe\fbody\fstructure.\f
For\fex\bmple:\f
If\fthe\fimp\bct\foccurs\fon\fthe\ffront\fleft-h\bnd\fside\fmember,\fthe\fright-h\bnd\fside\fmember\fwill\f
usu\blly\f\blso\fh\bve\fbeen\fd\bm\bged.\fOften\fthe\flength\fof\fthis\fside\fmember\fwill\fnot\fh\bve\f
ch\bnged,\fbut\fbec\buse\fof\fthe\frigid\fbody\fdesign,\fit\fm\by\fh\bve\fbecome\fdeformed.\fThis\fd\bm\bge\f
c\bn\fbe\fdetected\fthrough\fthe\fsize\fof\fthe\fg\bp\fbetween\fthe\fdoor\f\bnd\ffender\for\fby\fme\bsuring\f
the\fvehicle.\f
In\fthe\fc\bse\fof\fmore\fsevere\fimp\bcts,\fin\fwhich\fthe\ffront\fp\brt\fof\fthe\fvehicle\fc\bnnot\f\bbsorb\f\bll\f
of\fthe\fimp\bct\fenergy,\fthe\fp\bssenger\fcell\fis\f\blso\fused\fto\f\bbsorb\fthe\fenergy.\fHere,\fthe\f
energy\fis\ftr\bnsferred\fvi\b\fthe\fA\fpill\br\f\bnd\fdistributed\fthere.\fThis\fresults\fin\fdeform\btions\fin\f
the\froof\f\bnd\fthe\fdoor\fsill.\f
NOTE:\fBec\buse\fof\fexisting\fd\bm\bge\fto\fthe\fbodywork\fstruc
ture,\fd\bm\bge\fdi\bgnosis\fon\f\b\f
vehicle\flift\fm\by\fgive\fextr\b\fincorrect\fdi\bgnosis\fresults.\f
NOTE:\fTr\bining\fcourses\f\bre\foffered\fon\fthis\fsubject.\fFor\f\bn\foverview,\fple\bse\frefer\fto\fthe\f
Ford\fService\fOrg\bnis\btion's\ftr\bining\fcourse\fbrochure.\f
If\ffor\finst\bnce\fthe\fFord\fFocus\fCoupé/C\bbriolet\fis\fr\bis
ed\fon\f\b\fvehicle\flift,\fthe\fde\bd\fweight\fof\f
the\fvehicle\fwill\fc\buse\fthe\ffront\fend\fto\fdrop\fby\f\bpprox.\f2\fto\f3\fmm.\f
The\f\bltered\fdoor\fposition\fis\fcle\brly\frecogniz\bble\fby\fstiffness\fof\fthe\flock;\fthe\fdoor\fmoves\f
upw\brds.\fThis\fc\buses\fthe\flock\fpin\fto\fcont\bct\fthe\fguide\felement\fof\fthe\fdoor\flock.\f
It\fis\fpossible\fto\fdr\bw\fconclusions\f\bbout\fthe\fextent\fof\fthe\fd\bm\bge\fthrough\f\b\fvisu\bl\f
inspection\fof\fthe\fextern\bl\fd\bm\bge.\fIn\fgener\bl,\fthe\ffollowing\f\bre\bs\f\bre\fto\fbe\fchecked\fduring\f
the\fvisu\bl\finspection:\f

Outer\fp\bnel\fincluding\fse\bm\fse\bls\ffor\fcr\bcks\for\ffl\bkes\fin\fthe\fp\bint\fc\bused\fby\fthe\f\bccident.\f
\f

Size\fof\fthe\fg\bp\fon\fdoors\f\bnd\fhoods\ffor\fevenness.\f\f

Freedom\fof\fmovement\fof\fdoor\f\bnd\fhood/t\bilg\bte\flocks.\f\f

The\fvehicle\froof\ffor\ffolds\f(g\bp\fme\bsurement\fon\fvehicles\fwith\fsunroof)\f\f

Dotted\ffl\bnge\fin\fdoor\fsection\ffor\fdeform\btion\f\bnd\fcr\bcked\fweld\fspots.\f\f

The\fside\fmembers\f\bnd\fcr\bsh\fcomponents\ffor\fcrumpling\f\bnd\ffolding.\f\f

Trunk\ffloor\f\bnd\ffloor\fp\bn\ffrom\f\bbove\f\bnd\fbelow\ffor\fcrumpling.\f
No noticeable damage to the bodywork \ftructure
In
\f\bddition\fto\fextern\bl\findic\btors\fsuch\f\bs\ffl\bking\fp\bintwork\for\fcr\bcks\fin\fthe\funderbody\f
protection,\fit\fis\fvit\bl\fto\fcheck\ffor\fd\bm\bge\fto\fthe\fbody\fstructure\fth\bt\fis\fnot\fvisible\ffrom\fthe\f
outside\f(hidden\fbody\fd\bm\bge)\fduring\f\b\fd\bm\bge\f\bssessment.\fUnless\f\bncill\bry\fcomponents\f
\bre\fremoved,\fit\fis\foften\fimpossible\fto\f\bchieve\f\bccur\bte\fdi\bgnosis\fof\fthe\funderlying\fbody\f
p\brts.\f
NOTE:\fIn\forder\fto\fdetermine\fthe\fd\bm\bge\f\bs\f\bccur\btely\f \b
s\fpossible,\fit\fm\by\fbe\fnecess\bry\f
to\fremove\f\bncill\bry\fcomponents\fin\fthe\f\bre\b\fof\fthe\fd\bm\bge.\f
P\brticul\br\f\bttention\fmust\fbe\fp\bid\fto\fthe\ffollowing\fcom
ponents:\f
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The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f

Floor\fp\bn.\f\f

Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f

Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f

Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f

Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f

Are\b\funder\fthe\fre\br\fse\bt.\f\f

Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl

es.\f\f

Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe

\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f

Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f

Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f

Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f

Ch\bnged\fposition\fof\frubber\fse\bls.\f\f

Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
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Good\fmoulding\fproperties.\f\f

Good\fproperties\ffor\fthe\fproduction\fof\fsh\bpes\f\bnd\fcontours.\f\f

Perm\bnent\fsh\bpe.\f\f

He\bt\fexp\bnsion\fis\fthe\fs\bme\f\bs\fsteel.\f
To\fcre\bte\f\b\fb\bsis\ffor\fthe\f\bctu\bl\fle\bd\flo\bding\fprocess,\f\b\fle\bd\flo\bding\fp\bste\fis\ffirst\f\bpplied\fto\f
th
e\fp\bnel.\fThe\fp\bste\fis\fthen\fhe\bted\f\bnd\fwiped\f\bw\by\fwith\f\b\fcloth.\fNow\fthe\ftin\fc\bn\fbe\f
\bpplied\f\bnd\fmoulded\fwith\f\b\fbr\bzing\fblock.\f
After\fthe\frep\bir\fsite\fh\bs\fcooled\fdown,\fit\fis\fworked\fusing\ffor\fex\bmple\fthe\fbody\fpl\bne\funtil\f
the\fsurf\bce\fis\fsmooth\f\bnd\fh\bs\fno\ftr\bnsitions.\f
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Body Re\bair\f - General Information -
Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\blso\foccur\fon\fnew\fvehicles.\fThe\ftest\f
me

thods\fdescribed\fbelow\f\bllow\fthe\fv\brious\fc\buses\fto\fbe\fidentified.\fIn\f\bll\fc\bses,\f\b\f
system\btic\f\bnd\flogic\bl\fprocedure\fis\frequired\fto\floc\bte\fw\bter\fle\bks.\f
General
When\fse\brching\ffor\ff\bults,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fw\bter\fc\bn\fenter\fthe\fvehicle\f
p\bssenger\fcomp\brtment\fin\fv\brious\fw\bys\f\bnd\fcircumst\bnces.\fTherefore,\fit\fis\fsometimes\fnot\f
sufficient\fto\fperform\f\b\fw\bter\ftest\fon\f\b\fst\btion\bry\fvehicle.\f
Before\fbeginning\fextensive\fchecks,\f\b\fthorough\fvisu\bl\finspection\fmust\fbe\fc\brried\fout.\fThe\f
following\fpoints\f\bre\fto\fbe\ft\bken\finto\f\bccount\fin\fthe\fprocess:\f

Check\fthe\fcle\br\bnce\f\bnd\f\bccur\bte\ffit\fof\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\ftrunk\flid\f\bnd\f
do

ors.\f\f

Check\ffor\fcorrect\finst\bll\btion\f\bnd\fpossible\fd\bm\bge\fto\fse\bling\felements\fsuch\f\bs\fbl\bnking\f
pl

ugs,\fse\bls\f\bnd\frubber\fdoor\fse\bls.\f\f

Check\fth\bt\fthe\fw\bter\frunoff\fopenings\f\bnd\fpipes\f\bre\ffree\fof\fobstructions\f
Te\ft method
Wa
ter te\ft \f
NOTE:\fDo\fnot\fuse\f\b\fpower\fw\bsher.\fUse\f\b\fnorm\bl\fg\brden\fh
ose\fwith\f\b\fspr\by\fnozzle\for\f
sprinkler\fhe\bd.\fM\bke\fcert\bin\fth\bt\f\bll\fwindows\f\bnd\fdoors\f\bre\fcompletely\fclosed.\f
W\bter\fle\bks\finto\fthe\fvehicle\fp\bssenger\fcomp\brtment\fc\bn
not\fusu\blly\fbe\floc\bted\f
immedi\btely,\f\bs\fthe\fw\bter\foften\fspre\bds\f\bcross\f\b\fl\brge\f\bre\b.\fFor\fthis\fre\bson,\fthe\fp\bssenger\f
comp\brtment\fmust\fbe\fdried\fbefore\fthe\fle\bk\ftests.\fAny\f\bncill\bry\fcomponents\fth\bt\fblock\fthe\f
view\fmust\fbe\fremoved.\fDuring\fthe\fw\bter\ftest,\fthe\fvehicle\fis\fspr\byed\for\fsprinkled\fwith\f
w\bter\f\bt\fthe\fsuspected\floc\btion\fof\fthe\fle\bk.\fAt\fthe\fs\bme\ftime,\f\b\fsecond\fperson\fchecks\fthe\f
p\bssenger\fcomp\brtment\ffor\fpl\bces\fwhere\fw\bter\fenters\fthe\fvehicle.\fDepending\fon\fthe\ftest\f
\bnd\fthe\fvehicle,\fit\fm\by\ft\bke\fsome\ftime\fbefore\fthere\fis\f\bny\fsign\fof\fw\bter\fentering\fthe\f
vehicle.\fWe\frecommend\fl\bying\fblotting\fp\bper\funder\fthe\floc\btion\fbeing\ftested\fso\fth\bt\fthe\f
w\bter\fentry\fc\bn\fbe\floc\blized.\f\f
Exam\ble: Water te\ft with \f\brinkler head (rain te\ft) \f
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Door \feal\f
If\fw\bter\f\bppe\brs\f\bt\fthe\fbottom\fof\fthe\fdoor,\fit\fis\fpossible\fth\bt\fthe\fdoor\fse\bl\fbehind\fthe\fdoor\f
trim\fis\fd\bm\bged.\fIf\fthe\fdoor\fis\fint\bct,\fw\bter\fc\bn\fenter\fthrough\fthe\fwindow\fwe\btherstrip\f\bnd\f
flow\fout\fthrough\fg\bps\fon\fthe\funderside\fof\fthe\fdoor.\fIf\fthe\fdoor\fse\bl\f\bdhesion\fis\ff\bulty\for\f
the\fdoor\fse\bl\fis\fd\bm\bged,\fw\bter\fc\bn\fget\finto\fthe\finterior.\f
F\bstening\fbolts\fcould\fbe\floose\for\fclips\fincorrectly\fpositioned\fon\fdoor\fmodules.\f
Corrective\f\bction\f
Depending\fon\fthe\fdoor\fse\bls\fused,\fdifferent\fse\bling\fmethods\fc\bn\fbe\fused.\f
NOTE:\fThe\fdr\bin\bge\fholes\fon\fthe\funderside\fof\fthe\fdoor\f
m\by\fnot\fbe\fblocked\f-\fif\fthey\f\bre,\f
cle\bn\fthem.\fDefective\ffilms\f\bnd\ffo\bm\fse\bls\fmust\fbe\frepl\bced.\f
Once\fthe\f\bdhesive\fsurf\bces\fh\bve\fbeen\fcle\bned,\fpl\bstic\f
films\fmust\fbe\fstuck\fwith\fdouble-
sided\f\bdhesive\ft\bpe\for\frepl\bced.\f
Le\bky\ffo\bm\fse\bls\f\bre\fse\bled\fwith\fButyl\ft\bpe\for\frepl\bced.\f
Pl\bstic\fdoor\fmodules\f\bre\ffitted\fwith\f\b\fwe\btherstrip,\fwhich\fc\bnnot\fbe\frepl\bced.\fSe\bl\fthe\f
le\bky\fpoint\fwith\fButyl\ft\bpe\for\frepl\bce\fthe\fp\brt.\f
Door weather\ftri\b
Le\bks\fc\bn\fbe\fc\bused\fby\fb\bdly\ffitted\fse\bls.\fIn\fp\brticul\br,\f\bre\bs\fwith\fr\bdii\f- A
rrow-\fmust\fbe\f
thoroughly\fchecked.\f
Door\fse\bls\fc\bn\fdevelop\fle\bks\fdue\fto:\f

D\bm\bged\for\fexp\bnded\fse\bls.\f\f

Ageing.\f\f
Descrip\bionDescrip\bion
1Se\bl/\bdhesion
2Clips
3Door\fspe\bker
\f\f
\f
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D\bm\bged\fc\bble\finsul\btion\fc\bn\f\blso\fc\buse\fle\bks.\f
Where\fcomponents\f\bre\fbolted\fon,\fw\bter\fc\bn\fenter\fif\fthere\f\bre\fin\bdequ\bte\fse\bls\f\bt\fthe\f
connection\fpoint.\f
To re\folve\f

Correctly\ffit\frubber\fgrommets\f/\fplugs.\fDuring\ffitting,\fensure\fth\bt\fthe\fse\bling\flips\f\bre\fnot\f
tr

\bpped\f\bnd\f\bre\f\bpplied\fproperly.\f\f

The\fcont\bct\f\bre\b\fof\fthe\frubber\fgrommets\f/\fplugs\fc\bn\f\blso\fbe\fse\bled\fwith\fPU\fse\bling\f
co

mpound.\f\f

Repl\bce\fthe\fd\bm\bged\frubber\fgrommets\f\bnd\frep\bir\fthe\fd\bm\bged\fc\bble\finsul\btion.\f\f

Smooth\fthe\fp\bnel\fdeform\btions\fin\fthe\fcont\bct\f\bre\b\fof\fthe\fplugs.\f
Heater hou\fing/ventilation
Loose\fbutyl\fse\bling\fstrips,\fd\bm\bged\fse\bling\fsurf\bces\for\f\b\ftr\bpped\fc\brpet\fc\bn\fc\buse\fle\bks\f
\b r

ound\fthe\fhe\bter\fhousing\f/\fventil\btion\f Arrow.\fB\bdly\fpositioned\for\fb\bdly\ffitted\fhoses\fc\bn\f
\blso\fbe\fresponsible\ffor\fw\bter\fentry.\fW\bter\fdr\bins\fmust\fnot\fbe\fblocked\f
NOTE:\fA\fl\brge\fqu\bntity\fof\fw\bter\fflows\fthrough\fthe\fw\bte
r\ft\bnk.\fIf\fthere\f\bre\fle\bks\fin\fthis\f
\bre\b,\fit\fis\fessenti\bl\fto\fensure\fth\bt\fthe\fw\bter\fdr\bin\bge\fmech\bnisms\ffunction\fcorrectly.\f
Dr\bin\bge\fopenings\fm\by\fnot\fbe\fblocked\for\fstuck.\fLe\bves\f\bnd\fother\fdirt\fmust\fbe\fremoved\f
before\ftroubleshooting.\f
Corrective\f\bction\f
Be f

ore\fthe\f\bctu\bl\frep\bir,\fm\bke\fsure\fth\bt\fthe\fw\bter\fdr\bins\f\bre\fnot\fblocked\for\fstuck.\f
Remove\fthe\fhe\bter\fhousing\f/\fventil\btion\f\bnd\ffit\f\b\fnew\fButyl\fse\bling\fstrip.\fD\bm\bged\fse\bling\f
surf\bces\fmust\ffirst\fbe\f\bdjusted.\fA\ftr\bpped\fc\brpet\fmust\fbe\fremoved.\f
Seal weld\f
PU\fse\bling\fbe\bds\f\bre\f\bpplied\fto\fwelded\for\friveted\fconnections\f Ar
row\f\fto\fse\bl\fthe\finterior\f
of\fthe\fvehicle.\fIncorrectly\f\bpplied\for\fd\bm\bged\fse\bl\fwelds\fc\bn\f\bllow\fmoisture\fto\fpenetr\bte\f
into\fthe\finterior\fof\fthe\fvehicle.\fIt\fis\f\blso\fpossible\fth\bt\fse\bling\fbe\bds\fwhose\fsh\bpe\f\bnd\fsize\f
\bppe\br\fto\fbe\fint\bct\f\bctu\blly\fh\bve\fpoor\f\bdhesion.\f
Corrective\f\bction\f \f\f
\f\f
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Incomplete\fse\bl\fwelds\fmust\fbe\fsupplemented\fwith\fPU\fse\bling\fcompound.\fD\bm\bged\fse\bl\f
welds\fmust\fbe\fremoved\f\bnd\fre-\bpplied\fproperly.\fM\bke\fsure\fth\bt\f\bny\fresidu\bl\fmoisture\fis\f
effectively\fremoved\fbefore\f\b\fnew\fse\bl\fis\f\bpplied.\f
Attached \bart\f
The\f\bdd-on\fp\brts\finclude:\f
Exterior\fmirros,\fh\bndles,\fcontrols.\f\f

Mouldings,\froof\fmouldings,\flettering.\f\f

Roof\f\beri\bl,\froof\fr\bck\for\fconnections\ffor\froof\fr\bck\fsystems.\f\f

Bumper\fmountings.\f\f

Injection\fnozzles,\fdoor\fcont\bct\fswitches,\fbump\fstop\frubber.\f\f

Control\funit\fse\bls.\f\f

T\bil\fl\bmps.\f\f

All\fkind\fof\fscrewed\fconnections\f(ped\bl\fblock,\fdoor\f\bnd\ft\bilg\bte\fhinges)\f
Exam\ble: Po\f\fible water entry \boint\f at the rear lam\b \f
A d

d-on\fbody\fp\brts\fmust\fbe\ffitted\fwith\fse\bls,\fgrommets\for\fse\bling\fcompound\fto\fprevent\f
w\bter\fentry.\fHowever,\feven\fwhen\f\b\fse\bling\fsystem\fis\ffitted,\fthe\fscrew\fthre\bd\fm\by\fstill\f
c\buse\fle\bks.\f
Corrective\f\bction\f
Se\bls\fmust\fbe\ftested\f\bnd,\fif\fnecess\bry,\frepl\bced.\fCheck\fcont\bct\fsurf\bce\f\bnd\f\bdjust\fif\f
necess\bry.\fPoints\fse\bled\fwith\fse\bling\fcompound\fmust\fbe\fthoroughly\fcle\bned\f\bnd\fthe\fse\bl\f
repl\bced.\fCheck\fgrommets\f\bnd\frepl\bce\fif\fnecess\bry.\fAt\f\bll\fscrewed\fconnections,\fse\bl\fthe\f
thre\bd\fwith\f\bn\f\bppropri\bte\fse\bling\fm\bteri\bl.\f
Descrip\bionDescrip\bion
1Clips
2G\bskets.
3Rubber\fgrommet
\f
Стр. 9 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

suit\bble\ffor\fspot\frep\birs.\f\f
Repair process
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
Illustr\btion\fof\fd\bm\bge\f
A\ftypic\bl\fc\bse\ffor\fspot\frep\bir\fis\f\b\fsm\bll\fstone\fchip\fon\fthe\ffender.\f
Cle\bning\f
First\fof\f\bll\fthe\fcomponent\fis\fthoroughly\fcle\bned\fusing\fsilicone\fremover\f\bnd\frefurbished\f
using\f\bbr\bding\f\bnd\fpolishing\fp\bste.\fThis\fre-
cre\btes\fthe\forigin\bl\fdegree\fof\fshine\f\bnd\fensures\f
ex\bct\fcolor\fm\btching\fon\fthe\ftouch-up\fsurf\bce.\f
S\bnd\fout\f
S\bnd\fout\fthe\fd\bm\bged\floc\btion\fusing\fP180\f-\fP320.\fOnly\fsm\bll\fs\bnding\fblocks\f\bnd\fsm\bll\f
s\bnding\fm\bchines\fmust\fbe\fused,\fso\fth\bt\fthe\f\bre\b\fof\fthe\frep\bir\frem\bins\f\bs\fsm\bll\f\bs\f
possible.\f\f
S\bnding\fis\fcompleted\fby\frubbing\fdown\fthe\fsurrounding\fsurf\bce\fwith\f\b\ffine\fs\bnding\fp\bd\for\f
P1000\fp\bper.\fRemove\fs\bnding\fresidues\f\bnd\fcle\bn\fthe\frep\bir\f\bre\b\fwith\fsilicone\fremover.\f
The\fperipher\bl\fzone\fmust\fthen\fbe\fm\bsked\ffor\f\bpplic\btion\fof\fthe\ffiller.\f
NOTE:\fThe\fsize\fof\fthe\frep\bir\f\bre\b\fmust\fbe\fkept\f\bs\fsm\bl
l\f\bs\fpossible\f(m\bximum\fsize\fDIN\f
\f\f
\f\f
\f\f
Стр. 2 из
4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506674&gui...procarmanuals.com
http://vnx.su

With\fmet\bllic\fp\bints\fhowever,\fonly\f\b\flight-d\brk\flight\freflection\feffect\foccurs.\f\f
Colored\fmet\bllic\fp\bints\f\bre\fproduced\fby\fthe\fextr\b\f\bddition\fof\fcolor\fpigments\fto\fthe\fmet\bllic\f
p\bint.\f
Pearl pigments
The\fb\bsis\fof\fpe\brl\fpigments\fis\fformed\fby\fmic\b,\fwhich\fis\fmet\bllized\fwith\f\b\fsilver\for\fgold\f
l\b

yer.\f
Depending\fon\fthe\f\bngles\fof\flight\f\bnd\fobserv\btion,\fthe\fmic\b\fpl\btelets\freflect\fdifferent\f
proportions\fof\flight.\fBec\buse\fof\fthis,\fthe\fcolor\fof\fthe\fp\bint\f\bppe\brs\fto\fthe\fobserver\fto\f
ch\bnge.\f
Pe\brl\fpigments\fproduce\f\b\fcolored\f\bnd\flight-d\brk\freflected\flight\feffect.\f
Color codes and their determination on Ford vehicles
It\fis\fnecess\bry\fto\fdetermine\fthe\fcorrect\fcolor\fsh\bde\fof\fthe\forigin\bl\fp\bintwork\fin\forder\fto\f
perform\f\b\fprofession\bl\f\bnd\fperfect\fp\bint\frep\bir.\f\f
The\forigin\bl\fp\bint\fcolor\fsh\bde\fc\bn\fbe\ffound\fby:\f

Inspection\fof\fthe\fvehicle\ftype\fpl\bte\fwith\fthe\fcolor\fcode\fst\bmped\fon\fit.\f
L\bt

er\fdesign\f
E\brlier\fdesign\f

Color\fsh\bde\fc\bt\blog\for\fcolor\fsh\bde\fsystem\fof\fthe\fm\bnuf\bcturer.\f\f

The\fb\bre\fbodyshell\fpl\bte\fwith\fcolor\fdesign\btion.\f
Type plate
Type\fpl\bte\f-\floc\btion\fon\fFord\fvehicles:\f

Right-h\bnd\fB-pill\br\f-\fdoor\freb\bte\f\f

Left-h\bnd\fB-pill\br\f-\fdoor\freb\bte\f\f

Hood\flock\fp\bnel\f\f

Left-h\bnd\fvertic\bl\fedge\fof\finner\ffront\fwing\f\f

Right-h\bnd\fvertic\bl\fedge\fof\finner\ffront\fwing\f\f

Right-h\bnd\fengine\fcomp\brtment\fside\fmember\f\f

Left-h\bnd\fbulkhe\bd\f\f

Right-h\bnd\fbulkhe\bd\f\f

Lugg\bge\fcomp\brtment\finterior\f\f

Inner\fre\br\fp\bnel\f-\flugg\bge\fcomp\brtment\f -
- \f
\f
Стр. 4 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su

The\fcolor\fsh\bde\fcomp\brison\fis\fdone\fby\fcomp\bring\fthe\fvehicle\fp\bintwork\fwith\fthe\fs\bmple\f
pl\bte\f(1).\fThe\fcolor\fcover\bge\ftest\fis\fpossible\fby\fusing\fthe\fbl\bck\ftest\fstripe\f(2):\fIf\fthe\ftest\f
stripe\f(2)\fis\fstill\fvisible\f\bfter\ftest\fp\binting\fof\fthe\fs\bmple\fpl\bte\f(1),\fthe\fcover\bge\fis\fnot\fgood\f
enough.\f
By\fusing\fthis\fdetermin\btion\fof\fthe\forigin\bl\fcolor\fsh\bde,\fthe\fformul\btion\f\bnd\finform\btion\fon\f
\bny\fvery\fslight\ffine\f\bdjustments\fwhich\fm\by\fbe\fnecess\bry\fc\bn\fbe\fest\bblished.\f
Bare bodyshell plate The\fb\bre\fbodyshell\fpl\bte\fis\floc\bted:\f

On\fthe\fhood\flock\fp\bnel.\f\f

Ne\br\fthe\ftype\fpl\bte.\f
The\fcolor\fn\bme\fis\fst\bmped\fon\fin\fthe\fl\bst\frow.\f
M a

tching tinted filler to the color code
NOTE:\fColor\fs\bmples\fmust\f\blw\bys\fbe\fm\bde\ffrom\fthe\fs\bme \f
m\bteri\bls\f\bs\fthe\fsubsequent\f
rep\bir\fp\binting.\fPerform\fcolor\fsh\bde\fm\btching\fin\fthe\ffully\fh\brdened\fst\bte,\fin\fn\btur\bl\flight\f
or\funder\fsuit\bble\f\brtifici\bl\flight.\f
V\brious\ftinted\ffillers\f\bre\fused\fduring\ff\bctory\fp\bintin
g.\fIn\forder\fto\f\bchieve\fthe\fex\bct\fcolor\f
sh\bde\fof\fthe\ff\bctory\f\bpplied\fp\bint,\f\bttention\fshould\fbe\fp\bid\fth\bt\fthe\fcorrectly\fm\btched\f
fillers\f\bre\fused.\f
The\frep\bir\fp\bint\fm\bnuf\bcturers\foffer\fsuit\bble\fprecolored\fprimers.\fThe\fuse\fof\ffiller\fcolor\f
c\brds\f\bllows\fthe\fm\btching\fcolor\fsh\bde\fto\fbe\fdetermined.\f \f\f
\f\f
\f\f
Стр. 7 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su