clip FORD S-MAX 2006 Service Service Manual

Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Exter\fal
Co\ftrolsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\briptio\f a\fd Operatio\f
Selector\flever\f\bnd\fselector\flever\fc\bble\f
\f\f
Des\briptio\f
Selector\fLever\f
Emergency\frele\bse\flever\f
Selector\flever\fc\bble\fguide\f
F\bstening\fclip\f
Selector\fc\bble\f
Selector\flever\fc\bble\fbr\bcket\f
Adjusting\fmech\bnism\ffor\fthe\fselector\flever\fc\bble\f
Shift\fv\blve\fsh\bft\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted\fon\fthe\ftr\bnsmission\fside.\f
Th

e\fselector\flever\fmust\fbe\fset\fto\f"D"\fwhen\fperforming\fthe\f\bdjustment.\f
The\femergency\frele\bse\ffor\fthe\fselector\flever\flock\fis\floc\bted\funderne\bth\fthe\fselector\flever\f
g\biter.\f Item
1
2
3
4
5
6
7
8
\f
Part Number -
-
-
-
-
-
-
-
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Mate\bials
Gene\bal Equipment
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-02\f
Ad\bpter\ffor\f303-060\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-210\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
308-194B\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Output\fSh\bft\fEnd\fPl\by)
308-214\f
Remover,\fHydr\bulic\fLine\fSpring\fClip\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
H\ft ai\b gun
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 2 из 14
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Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bCatalytic\bConverter—
2.0L\bDuratec-HE\b(107kW/145PS)\b-\bMI4/2.0L\b
Duratec-HE\bFlex\bFuel\b(107kW/145PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA1. \f
2. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.
3. \f
4. \f
\f\f
\f
\f
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7
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Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12B\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Det\bch\fthe\fA-
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.\f
4. \f
5. Torque:\b 24\fNm
\f
\f
\f
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bFlexible\bPipeS-MAX/G\bl\bxy\f2006.5\f(02/2006
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA1. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.
2. \f
3. \f
4. \f
\f
\f
\f\f
Стр. 1 из 6
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
1
2
3
\f
Part Number -
-
-
Стр. 3 из 5
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Fuel l\f\bes
\f\f
Descr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
1
2
3
\f
Part Number -
-
-
Стр. 3 из 6
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel level se\bsor Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 8
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel level se\bsor Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 8
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Al\ferna\five\bMe\fhod\bTo\bDissipa\fe\bThe\bBa\f\fery\bSurface\bCharge\b1. 1.\b
Le\bve\fthe\fb\bttery\fto\fst\bnd\ffor\f\b\fminimum\fof\fsix\fhours\fwithout\fch\brging\for\f
d
isch\brging\for\fremove\fthe\fsurf\bce\fch\brge\fthrough\fp\brti\bl\flo\bding\f\bs\ffollows:\f

Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fswitch\fon\fthe\fhe\bdl\bmps\f(m\bin\fbe\bm),\f
he

\bted\fwindshield\f(if\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\f
blower\fmotor\f(position\fII).\fLe\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\f60\f
seconds\fto\fdissip\bte\fthe\fb\bttery\fsurf\bce\fch\brge.\f

Turn\fthe\fignition\fkey\fto\fposition\f0\f\bnd\fswitch\foff\fthe\fhe\bdl\bmps,\fhe\bted\fwindshield\f
(i

f\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\fblower\fmotor.\f
Le\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\ffive\fminutes\fbefore\ftesting\f
b\bttery\fcondition.\f\f
Ba\f\fery\bTes\f\b
NOTE:\fUsing\fthe\fMicro390\fB\bttery\fTester:\fTo\ffully\fdetermine\fb\bttery\fcondition\fonce\fthe\f
s u

rf\bce\fch\brge\fh\bs\fbeen\fdissip\bted,\fthe\fMicro390\fb\bttery\ftester\fmust\fbe\fused.\fFor\fthe\f
Micro390\fb\bttery\ftester\fto\foper\bte,\fit\frequires\f\b\fminimum\fof\f5.5\fvolts\fch\brge\fto\fbe\f
present\fon\fthe\ftest\fb\bttery.\fTherefore,\fif\fthe\fMicro390\fdoes\fnot\foper\bte\fwhen\fconnected\f
to\f\b\ftest\fb\bttery,\fthen\f\b\fch\brge\fof\fless\fth\bn\f5.5\fvolts\fis\fpresent.\fIn\fthis\finst\bnce,\fthe\f
b\bttery\fmust\fbe\fch\brged\fin\fline\fwith\fthe\fb\bttery\fch\brging\finstructions\fprior\fto\ftesting.\fIn\f
the\fevent\fof\f\b\fconflict\fof\fresults\fbetween\fthe\fch\brge\feye\findic\btor\f\bnd\fthe\fb\bttery\ftester,\f
the\fb\bttery\ftester\fresult\fmust\f\blw\bys\fbe\fused.\fThe\fch\brge\feye\findic\btor\fis\ffor\fguid\bnce\f
only.\f
1. 1.\b
Remove\fthe\fb\bttery.\f\f
R
EFER\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
2. 2.\b
Connect\fthe\fb\bttery\ftester\fto\fthe\fb\bttery.\f

C

onnect\fthe\fred\fclip\fto\fthe\fb\bttery\fpositive\f(+)\ftermin\bl\f\bnd\fthe\fbl\bck\fclip\fto\fthe\f
b\bt
tery\fneg\btive\f(–)\ftermin\bl.\f\f
3. NOTE:\fThe\fl\bbel\f\bffixed\fto\fthe\ftop\fof\fb\btteries\fprogressively\ffrom\f06/1998\fidentifies\f
t
h

e\fb\bttery\fCCA\fr\bting.\fRemove\fthe\fb\bttery\fif\fthe\fl\bbel\fis\fobscured.\f \f\f
\f\f
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