m66 FORD S-MAX 2006 Service Service Manual

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.5L Du\batec
(162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Ensu\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
re
pl\bcing\fthe\ftr\bnsmission.\f
Torque:\b 32\fNm
\f
3.
Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Mater\fal:\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
4. Gen

eral\bEqu\fpment:\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
\f\f
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21.CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be
\fkinked\for\ftwisted.\f\f
22. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 48\fNm
\f
23. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling\f-
\f2.5L\f
Dur\btec\f(162kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fGener\bl\fProcedures).\f
26. \f
\f\f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.2L Du\bat\f\bq-TDCi (DW)
Diesel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment
205-775\f
Protector\fH\blfsh\bft\fSe\bl
\f
303-290-03A\f
Ad\bpter\ffor\f303-290A\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-LL9U7J-M1C273-BA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Retaining St\bap
Ti\be leve\b
T\bansmissi\fn jack
W\f\fden Bl\fck 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2. Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f gre\bse.\f
Material\b Gre\bse\fKS-LL\f(9U7J-M1C273-BA) \f
3. T

his\fstep\fis\fonly\frequired\fwhen\frepl\bcing\fthe\f
\f
\f
\f
\f
\f
\f
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35. \f
36. Refer\fto:\fClutch\fSystem\fBleeding\f-\fVehicles\fWith:\f 6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66\f(308-00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\f
Inform\btion,\fGener\bl\fProcedures).\f
37. Tor\fue\b 25\fNm
\f
38. Tor\fue\b 25\fNm
\f
39. \f
\f
\f\f
\f\f
\f
Стр. 8 из 10
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40. Refer\fto:\fGe\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit
h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
41. \f\f 1.Tor\fue\b 25\fNm
\f
2. Tor\fue\b 48\fNm
\f
42. Tor\fue\b 10\fNm
\f
43. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12F\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
44. Tor\fue\b 10\fNm
\f
\f\f
\f
\f\f
\f
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45. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
Refer\fto:\fTr\bnsmission\fFluid\fLevel\fCheck\f(308-03\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66,\fGener\bl\f
Procedures).\f
46. \f
47. Lower\fthe\fvehicle.\f
\f\f
\f\f
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Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\fGe\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Стр. 2 из 2
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Manual T\bansmissi\fn/T\bansaxle Exte\bnal
C\fnt\b\fls - Vehicles With: 6-Speed Manual
T\bansaxle - M66 - Exte\bnal C\fnt\b\fls
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Ge\br\fselector\funit\f\bnd\fge\brshift\fc\bbles\f
\f\f
Desc\bipti\fn
Shift\funit\f
Ge\brshift\fc\bbles\fret\bining\fbr\bckets\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Selector\fc\bble\f\bdjusting\fmech\bnism\f
Selector\fc\bble\f
Shift\fc\bble\f
Ge\brshift\flever\f
Adjustment\ftool,\fge\brshift\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted.\f
Th

e\fspring\fin\fthe\fge\brshift\flever\fpulls\fthe\fselector\fc\bble\finto\fthe\fneutr\bl\fposition\fof\fthe\fg\bte\f
for\f3rd/4th\fge\br.\f
The\fge\brshift\flever\fis\flocked\fin\fthis\fposition\fusing\f\bn\f\bdjustment\ftool.\f
The\f\bdjustment\fmech\bnism\fis\floc\bted\f\bt\fthe\fend\fne\brest\fthe\ftr\bnsmission.\f Item
1
2
3
4
5
6
7
8
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
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Manual T\bansmissi\fn/T\bansaxle Exte\bnal
C\fnt\b\fls - Vehicles With: 6-Speed Manual
T\bansaxle - M66 - Gea\bshift Cables
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Gene\bal Equipment
Rem\fval
CA
UTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\fbe\fkinked\for\ftw
isted.\f\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f
Knife
1. Refer\fto:\fLuftfilter\f(303-12\fAns\bugsystem\f-\f2.5L\fDur\btec\f(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
4. \f
5. \f
6. Lower\fVehicle\f
7. Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
El e

ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Co n

sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
El e

ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fS \f(501-12\fInstrument\fP\bnel\f\bnd\f
\f\f
\f\f
\f\f
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3. Refer\fto:\fSch\bltseilzug\feinstellen\f-\fF\bhrzeuge\f\busgest\bttet\fmit\f6-G\bng\fSch\bltgetriebe\f(M66)\f
(308-00\fSch\bltgetriebe\fund\fKupplung\f-\f
Allgemeine\fInform\btionen,\fGener\bl\fProcedures).\f
Стр. 4 из 4
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