drive FORD S-MAX 2006 Service Repair Manual

Supplemen\bal Re\f\brain\b Sy\f\bem - Side Air
Cur\bain Module—VIN Pla\be Body S\byle Code: SS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and In\f\balla\bion
General Equipmen\b
Removal
WAR
NINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\fsource\fis\f
connected.\f
We\br\fs\bfety\fgoggles.\f
Refer\fto:\f Supplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\fS\bfety\f
Prec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Fl\bt-bl\bded\fscrewdriver
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
2. Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
\f\f
\f\f
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6. Refer\fto:\fB-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\f
S\f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8.Torque:\b
35\fNm
9.Genera\f\bEquipment:\b Fl\bt-bl\bded\fscrewdriver \f
\f\f
\f
\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Side Air
Cur\bain Module—Vehicle\f Wi\bh: Gla\f\f Roof
Panel, VIN Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and In\f\balla\bion
General Equipmen\b
Removal
WAR
NINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\fsource\fis\f
connected.\f
We\br\fs\bfety\fgoggles.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\bfety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
3. Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. \f
\f\f
\f\f
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12.Genera\f\bEquipment:\b Fl\bt-bl\bded\fscrewdriver \f
13.
\f
14. Genera\f\bEquipment:\b Fl\bt-bl\bded\fscrewdriver \f
15 .

\f
\f
\f\f
\f\f
\f\f
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16.Genera\f\b
Equipment:\b
bl\bded\f
screwdriver
17. \f
18. \f
19. If\fequipped.\f
\f\f
\f
\f\f
\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Fron\b Side
Air Cur\bain Module—Vehicle\f Wi\bh: Me\bal Roof
Panel, VIN Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and In\f\balla\bion
General Equipmen\b
Removal
WAR
NINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\fsource\fis\f
connected.\f
We\br\fs\bfety\fgoggles.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\bfety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
3. Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. \f
\f\f
\f\f
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12.Genera\f\bEquipment:\b Fl\bt-bl\bded\fscrewdriver \f
13.
\f
14. If\fequipped.\f
\f
\f
\f\f
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Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fFrom:\f13-07-200
9\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fLower\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
P\bssenger\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(Di\bgnosis\f\bnd\fTesting).\f
Liquefied ga\f vehicle\f
Al

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bk e
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\fobserve\fthis\f
instruction\fc\bn\fle\bd\fto\finjury.\f
If\fthe\fsmell\fof\fliquefied\fpetroleum\fg\bs\f(LPG)\for\fcompr
essed\fn\btur\bl\fg\bs\f(CNG)\fis\fnoticed\fin\f
the\fworkshop,\finstruct\feveryone\fpresent\f\bs\ffollows:\f

No\fsmoking\f\bnd\fextinguish\f\bll\fn\bked\ffl\bmes.\f\f

Shut\foff\f\bll\felectric\bl\f\bnd\f\bir\fpowered\fequipment.\f\f

Ev\bcu\bte\fthe\f\bre\b.\f\f

Ventil\bte\fthe\f\bre\b.\f\f

Cont\bct\fthe\ffire\fcontrol\f\buthorities.\f\f

Move\fthe\fvehicle\fto\f\b\fdedic\bted,\fwell\fventil\bted\f\bre\b.\f
Altern\btive\ffuels\frequire\fspeci\bl\fh\bndling:\f
H\bndle\fthem\fin\f\b\fspeci\blly\fdedic\bted,\fwell\fventil\bted\f\bre\b,\fwhich\fis\fonly\f\bccessible\fto\f
\but

horized\fpersons.\f\f

Identify\fthe\fdesign\bted\f\bre\b\fwith\fnew\fw\brning\fnotices.\f\f

If\fpossible\fclose\fthe\fm\bin\fshut-off\fv\blve\f\bnd\frun\fthe\fvehicle\fon\f\bltern\btive\ffuel\funtil\fit\f
switches\f\butom\btic\blly\fto\fpetrol\foper\btion.\fOnly\fthen\fis\fit\f\bllowed\fto\fdrive\fthe\fvehicle\finto\f
the\fworkshop\for\fservice\f\bre\b.\f\f

If\fpossible\fdo\fnot\f\bllow\f\bny\fliquefied\fg\bs\f(LPG)\fto\fesc\bpe.\f\f

The\f\bmbient\ftemper\btures\fmust\fnot\fexceed\f40°C.\fFor\fthis\fre\bson\fthe\fLPG\f\bnd\fCNG\ffuel\f
t\bn

ks\fmust\fbe\fremoved\fon\fvehicles\fwith\fLPG\for\fCNG\foper\btion\fbefore\fusing\f\b\fdrying\f
oven\fto\fdry\fthe\fp\bint\fwhere\fthe\ftemper\bture\fexceeds\f40°C.\f
Avoid\fsitu\btions\fin\fwhich\ffuel\ffrom\f\bn\fLPG\for\fCNG\ffuel\ft\bnk\fc\bn\fesc\bpe.\fThese\fsitu\btions\f
in
clude:\f

Extremely\fhot\f\bmbient\ftemper\btures.\f\f

P\brking\fne\br\f\b\fhe\bting\fdevice.\f\f

R\bising\fthe\fvehicle\fne\br\f\b\fceiling\fhe\bter.\f
Refrigerated conver\fion vehicle\f
Ap
\brt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f
CAUTIONS:\f
D\bn

ger\fof\finjury.\fWork\fon\fthe\f230volt\fsystem\fof\fthe\frefriger\btion\fequipment\f
must\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
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The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f

Floor\fp\bn.\f\f

Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f

Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f

Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f

Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f

Are\b\funder\fthe\fre\br\fse\bt.\f\f

Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl

es.\f\f

Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe

\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f

Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f

Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f

Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f

Ch\bnged\fposition\fof\frubber\fse\bls.\f\f

Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
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Body Re\bair\f - General Information -
Tool\f and Equi\bment for Body Re\bair\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Alignment \fy\ftem\f
NO

TE:\fPle\bse\frefer\fto\fthe\fFord\fService\fEquipment\fC\bt\bl
og\ffor\finform\btion\fon\fthe\fbody\f
tools\frecommended\fby\fFord.\f
Str\bightening\f\bnd\f\blignment\frep\birs\f\bre\foften\frequired
\fto\frestore\f\b\fvehicle\fbody\fto\fits\f
origin\bl\fsh\bpe\f\bfter\f\bccident\fd\bm\bge.\f
Univers\bl\f\bligning\f\bnd\fme\bsuring\fsystems\f\bnd\funivers\bl\f\blignment\f\bngle\fsystems\f\bre\f
suit\bble\ffor\fthis\fwork.\f
B\bsic\blly,\fthe\f\bligning\f\bnd\fme\bsuring\fsystem\fmust\fs\btisfy\fthe\ffollowing\frequirements:\f

Univers\blly\f\bpplic\bble\fto\f\bll\ftypes\fof\fp\bssenger\fc\br.\fC\bn\f\blso\fbe\fused\fon\flight\fcommerci\bl\f
\bnd

\foff-ro\bd\fvehicles.\f\f

Accepts\fthe\fforces\finvolved\fduring\fstr\bightening.\f\f

High\fst\bbility\f\bnd\fmobility.\f\f

C\bn\f\bccept\f\bll\for\fp\brt\fof\fthe\fweight\fof\fthe\fvehicle.\f\f

Quick\fto\fset\fup.\f\f

Simple\fto\fuse.\f
St
\btion\bry\fdesign\fwith\fdrive-on\fr\bmp.\f
Height-\bdjust\bble\f\bligning\fpl\btform.\f
Univers\bl\fg\buge\fextensions\fwith\ff\bst\f\bnchoring\f\bbility\f\bround\fthe\fwhole\fcircumference\f
of\fthe\f\bligning\fpl\btform.\f\f

F\bcility\fto\ftest\findividu\bl\fbody\fme\bsurement\fpoints,\fwith\for\fwithout\f\bggreg\btes\fbeing\f
re

moved.\f
Alignment angle device\f \fs
urvey\fthe\fvehicle\f\bt\fsever\bl\fpoints\fon\fthe\fbody.\fThese\f\bre\f
usu\blly\fpoints\fwhich\f\bre\f\blso\fused\fin\fproduction.\fIn\f\bddition,\f\b\frecording\fover\fthe\frocker\f
p\bnels\fis\fpossible.\fA\fme\bsuring\fsystem\fis\fnot\fneeded,\fbec\buse\fthe\fnecess\bry\fbody\fpoints\f
Descrip\bionDescrip\bion
1Univers\bl\f\bligning\f\bnd\fme\bsuring\fsystem
2Univers\bl\f\blignment\f\bngle\fsystem
-
-
-
\f
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