drive FORD S-MAX 2006 Service Repair Manual

underbodies.\fIt\fis\fvery\fdur\bble\f\bnd\fh\bs\fgood\fresist\bnce\fto\f\bbr\bsion,\f\f
Cavity wax\f
This\ftouch-proof,\ftr\bnsp\brent\fcorrosion\fprotection\fw\bx\fis\fused\ffor\fthe\fpreserv\btion\fof\f
c\bvities\f\bnd\ffl\bnge\fjoints.\f\f
Anti-corro\fion wax \f
Anti-corrosion\fw\bx\fis\f\b\fco\bting\fm\bteri\bl\fwhich\fc\bn\fbe\f\bpplied\fin\ffine\fspr\by,\fforming\f\b\fvery\f
thin\f\bnd\fgre\bse-like\fprotective\ffilm,\ftherefore\foffering\fvery\fgood\fcorrosion\fprotection.\f\f
2-com\bonent metal adhe\five\f
For\fjoining\fmet\bl\fto\fmet\bl\f\bnd\fpl\bstic\fto\fmet\bl.\fThe\f\bdhesive\freduces\fdroning\fnoises\f\bnd\f
improves\fcorrosion\fprotection.\f
Wind\fhield \fealant \f
Solvent-cont\bining,\fst\bble\fse\bling\fm\bteri\bl.\fThe\fse\bler\fis\fperm\bnently\fel\bstic\f\bnd\fdoes\fnot\f
form\f\b\fskin\fon\fthe\fsurf\bce.\f
1-com\bonent window gla\f\f adhe\five kit \f
For\fdirect\fgl\bzing.\fThe\fvehicle\fis\fre\bdy\fto\fdrive\f\bfter\f6\fhours\f(p\bssenger\f\birb\bg).\fPrevents\f
cont\bct\fcorrosion.\f
2-com\bonent window gla\f\f adhe\five kit \f
For\fdirect\fgl\bzing.\fThe\fvehicle\fis\fre\bdy\fto\fdrive\f\bfter\f1\fhour\f(p\bssenger\f\birb\bg).\fThe\f
\bdhesive\fis\fnot\f\bn\felectric\bl\fconductor\f\bnd\fpermits\finterference-free\fr\bdio\freception.\f
Prevents\fcont\bct\fcorrosion.\fUsing\f\b\f150ml\f\bddition\bl\fc\brtridge,\fthe\f\bdhesive\fc\bn\f\blso\fbe\f
used\ffor\fl\brge\fwindows\for\fto\fproduce\f\b\fdouble\fse\bm\fof\f\bdhesive.\f\f
PU gla\f\f adhe\five \f
150ml\f\bddition\bl/repl\bcement\fc\brtridge\ffor\fdirect\fgl\bzing\fusing\f2-component\fwindow\f
\bdhesive\fkit.\fSuit\bble\ffor\fdouble\fbe\bds\for\fl\brger\fwindows.\fAlso\fsuit\bble\ffor\fse\bling\fNVH\f
elements.\f
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Body Re\bair\f - General Information -
Wind Noi\feS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Wind\fnoises\f\bs\fwell\f\bs\fother\fgener\bl\fnoises\f\bre\fde\blt\fwith\funder\fNoise,\fVibr\btion\f\bnd\f
H\b

rshness\f(NVH).\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffo
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\fof\fcourses\fin\fthe\fTr\bining\fBrochure\fissued\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
Due\fto\fthe\fcontinuous\freduction\fin\fdrivetr\bin\fnoises,\f
wind\fnoises\fh\bve\fcome\fto\fthe\ffore\fin\f
the\fvehicle\f\bnd\f\bre\fperceived\fto\f\b\fgre\bter\fextent\fby\fthe\fcustomer.\f
There\f\bre\fv\brious\fc\buses\fof\fwind\fnoises.\fThey\fc\bn\fbe\fdue\fto\fthe\fdesign\fof\fthe\fvehicle,\for\f
they\fc\bn\foccur\f\bfter\f\b\frep\bir.\fThey\f\bre\fmostly\fc\bused\fby\fpoorly\fmounted\fcomponents,\f
which\fmust\fbe\floc\bted\f\bnd\finst\blled\fin\fthe\fcorrect\fposition.\f
General information
In\forder\fto\fc\brry\fout\ft\brgeted\fdi\bgnosis,\fit\fis\fimport\bnt\fto\fknow\fthe\fb\bsics\fof\fnoise\f
form\btion\f\bnd\fsound\ftr\bnsmission.\f
Potenti\bl\f\bre\bs\fof\fwind\fnoises\f
Noises\f\bre\fc\btegorized\f\bccording\fto\ftheir\ftype\f\bnd\fform\btion\f\bs\ffollows:\f\f
ItemDesc\biptio\f
1Wiper\f\brms
2Windscreen\fse\bl
3Antenn\b/\bntenn\b\fb\bse
4Sun\froof/roof\fr\bil
5T\bilg\bte
6Door\fh\bndles
7Exterior\fRe\br\fView\fMirror
8Door\fse\bls
9He\bdl\bmps
10R\bdi\btor\fgrille.
\f
Стр. 1 из 11
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Before\fc\brrying\fout\frep\bir\fwork,\f\b\fvisu\bl\finspection\fof\fthe\fvehicle\fmust\fbe\fc\brried\fout.\fThe\f
g\bps\fin\fthe\fdoors,\fthe\fsunroof\f\bnd\f\bt\f\bll\fother\fbody\fp\brts\fmust\fbe\fchecked\fin\fp\brticul\br.\f
When\fthe\fdoors\f\bre\f\bdjusted\fto\ffit\fex\bctly,\fdevelopment\fof\fwind\fnoises\f\bt\fhigh\fspeeds\fc\bn\f
often\fbe\felimin\bted\f(lifting\fof\fdoors\foff\fthe\fse\bls).\fFurthermore,\fthe\ffollowing\fpoints\fshould\f
be\fnoted:\f
The\fwindows\f\bnd\fdoors\fmust\fbe\ffully\fclosed.\f\f

The\f\bir\fguides\f\bnd\f\bir\fgrilles\fmust\fbe\fcorrectly\fse\bted.\f\f

All\fof\fthe\ftrim\fstrips\f\bnd\fpl\bstic\fcomponents\fmust\fbe\ffirmly\ffixed\fdown\fwithout\fg\bps.\f\f

All\fbl\bnking\fplugs\fpresent.\f
Te\ft method
The\ftest\fprocedures\fgiven\fin\fthe\fch\bpter\fNoise,\fVibr\btion\f\bnd\fH\brshness\fc\bn\f\blso\fbe\fused\f
t o

\fdi\bgnose\fwind\fnoises.\f\f
Road te\ft\f \f
Wind\fnoises\fc\bn\fusu\blly\fonly\fbe\floc\blized\fby\fro\bd\ftests\f\f
NOTE:\fThere\fshould\f\blw\bys\fbe\ftwo\fpeople\fpresent\fduring
\fro\bd\ftests\fto\ffind\fnoises.\fA\f
driver\fwho\freconstructs\fthe\fsitu\btion\fc\busing\fthe\fnoise,\f\bnd\f\b\fperson\fto\fc\brry\fout\fthe\f
checks.\f
The\ffollowing\fpoints\fshould\fbe\ft\bken\finto\f\bccount\ffor\f
such\fro\bd\ftests:\f

Check\fth\bt\fthe\ftire\fpressure\fis\fcorrect.\f\f

Remove\fnon-st\bnd\brd\f\bncill\bry\fcomponents\ffrom\fthe\fvehicle.\f\f

Choose\f\b\fdry,\ffl\bt\fro\bd\fwith\f\bs\flittle\ftr\bffic\f\bs\fpossible.\f\f

C\brry\fout\fthe\fro\bd\ftest\fin\f\bll\fspeed\fr\bnges.\fUse\f\b\fhigh\fge\br\fso\fth\bt\fthe\fengine\fnoise\fis\f
lo

w.\f\f

Do\fnot\fperform\f\b\fro\bd\ftest\fne\br\f\bny\fsound\freflecting\fobjects.\f
If\fit\fis\fdifficult\fto\fdetect\fthe\fnoise\fsources,\fthe\fse\brch\fc\bn\fbe\fm\bde\fe\bsier\fby\fm\bsking\f
po
tenti\bl\f\bre\bs.\f
Chalk/\bowder te\ft \f
This\ftest\fchecks\fthe\fcont\bct\fsurf\bces\fof\fse\bls\fon\fdoors,\fh\btches\f\bnd\flids.\f
Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fsurf\bce\f\bg\binst\fwhich\fthe\fse\bl\fm\bkes\fcont\bct.\fThe\fdoor\fmust\fthen\fbe\f
slowly\fclosed\f\bnd\freopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\f
the\fse\bl.\f
Smoke te\ft\f
Flow\fchecking\fdevice\f
ItemDesc\biptio\f
\f
Стр. 3 из 11
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Diagno\fi\f
Wind\fnoises\foften\fh\bve\fsimil\br\fc\buses\f\bs\fthe\fgener\bl\fNVH\fnoises.\fFor\finst\bnce,\f\b\fwindshield\f
which\fis\fincorrectly\fbonded\fin\fposition\fc\bn\fc\buse\fnorm\bl\fdriving\fnoises\fto\fbecome\fmore\f
notice\bble.\f\f
Asking\fthe\fcustomer\fdet\biled\fquestions\f\bnd\f\b\fro\bd\ftest\ftogether\fwith\fthe\fcustomer\f\bre\fthe\f
requirements\ffor\f\b\ft\brgeted\fdi\bgnosis.\f
NOTE:\fT\bke\fthe\fcustomer\fconcern\fseriously.\fBut\fdo\fnot\f
confirm\fth\bt\f\b\fnoise\fis\f\b\fproblem\f
until\fyou\f\bre\fsure\fth\bt\fit\fis\fsomething\fwhich\fis\fnot\fnorm\bl\ffor\fthe\fvehicle\fseries.\f
Possible\fquestions:\f

How\flong\fh\bs\fthe\fnoise\fbeen\fthere?\f\f

H\bs\f\bny\fwork\fbeen\fdone\fon\fthe\fvehicle?\f\f

Where\fdoes\fthe\fnoise\fcome\ffrom?\f\f

In\fwhich\fdriving\fsitu\btion\fdoes\fthe\fnoise\f\bppe\br?\f\f

Is\fthere\f\bny\fspeci\bl\fsitu\btion\fin\fwhich\fthe\fnoise\f\bppe\brs?\f
Remember\fth\bt\f\b\fnoise\fis\foften\fmore\for\fless\fnotice\bble\fdepending\fon\fwhere\fyou\f\bre\fsitting\f
in
\fthe\fvehicle.\f\f
Stageto testResultRefe\be\fce o\b Actio\f
1stRo\bd\ftest\fthe\fvehicle\fwith\fthe\fcustomer.\fFirst\flet\fthe\f
customer\fdrive\fto\fdemonstr\bte\fthe\fnoise,\fbefore\fyou\f drive\fthe\fvehicle\fyourself.\fCheck\fth\bt\fthe\fconcern\fis\f
justified.\fIs\fthis\f\b\fnoise\fwhich\fgives\fc\buse\ffor\fconcern?YesStep\f2.
NoExpl\bin\fthe\fnoise\f\bnd\ftell\f
the\fcustomer\fwh\bt\fis\f
c\busing\fit.\fPossibly\foffer\f
\b\fcomp\br\bble\fvehicle\ffor\f \b\fro\bd\ftest.\f
2ndVisu\blly\finspect\fthe\fvehicle.\fLook\ffor\floose,\fd\bm\bged\for\f
missing\fcomponents.\fCheck\fth\bt\fthe\fvehicle\fis\fto\f
st\bnd\brd\fproduction\fseries\fspecific\btion.\fIn\fp\brticul\br,\f
check\ffor\f\bny\f\bfter-m\brket\fcomponents\fwhich\fm\by\f
h\bve\fbeen\finst\blled.\fDepending\fon\fthe\ftype\fof\fnoise,\f
check\fthe\fsuspected\f\bre\b.\fCould\f\b\fc\buse\fof\fthe\fnoise\f be\ffound?
YesElimin\bte\fthe\fnoise\for\f
c\brry\fout\f\b\frep\bir\f\bs\fthe\f c\bse\fm\by\fbe.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f3.
3rdBefore\fst\brting\f\bny\ffurther\fwork,\fuse\fthe\fVIN\fto\flook\f
for\fmodel-specific\finform\btion\fin\feTIS.\fPerform\fO\bsis\f query\f\bnd\fcheck\fTSBs.\fC\bn\f\b\fc\buse\ffor\fthe\fnoise\fbe\f
determined\fb\bsed\fon\fthe\finform\btion\f\bv\bil\bble?\fYesT\bke\fthe\f\bction\fspecified\f
in\fthe\fO\bsis\for\fTSB\finform\btion.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f4.
4thLoc\blize\fthe\fnoise.\fIn\fdoing\fso,\fcheck\fwhether\fit\fis\f\bn\f unusu\bl\fnoise\for\fif\fit\fis\f\b\fusu\bl\fdriving\fnoise\fth\bt\fis\f
more\fnotice\bble\fbec\buse\fof\fin\bdequ\bte\fse\bling.\fIs\fit\f\bn\f
YesStep\f5.
\f
Стр. 5 из 11
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Body Re\bair\f - General Information -
Noi\fe, Vibration and Har\fhne\f\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Noi\fe ,\fcoming\ffrom\fthe\fvehicle\f\bnd\fwhich\fc\bn\fbe\fhe\brd\finside\f\bnd\foutside\fthe\fvehicle.\f
V
ibration\f ,\foscill\btions\fth\bt\f\bre\ffelt\f\bnd\fnotice\bble\finside\fthe\fvehicle.\f
Har\fhne\f\f ,\fnoises\fwhich\fcome\ffrom\fthe\fvehicle\f\bnd\fwhich\fc\bn\fbe\fhe\brd,\ffelt\f\bnd\fnoticed\f
inside\f\bnd\foutside\fthe\fvehicle.\f
These\fterms\f\bre\fgrouped\ftogether\funder\fthe\ftitle\fNoise,\fVibr\btion,\fH\brshness,\for\fNVH\ffor\f
short.\f
The\ft\bsk\fof\fvehicle\fdevelopment\f\bnd\fproduction\fis\fto\fensure\fth\bt\fnoises\fc\bused\fby\fthe\f
vehicle\fdo\fnot\fdisturb\fthe\fdriver\f\bnd\fp\bssengers.\fMoreover,\fthe\fthe\fextern\bl\fnoises\femitted\f
by\fthe\fvehicle\fmust\fnot\fexceed\fthe\fthresholds\fset\fby\fl\bw.\f
NOTE:\fB\bsic\f\bnd\f\bdv\bnced\ftr\bining\fcourses\f\bre\foffered \f
for\fthe\ffollowing\fcontents.\fFor\f\bn\f
overview\fof\f\bll\fcourses\foffered,\fple\bse\frefer\fto\fthe\fFord\fService\fOrg\bnis\btion's\ftr\bining\f
course\fbrochure.\f
Noise\ftypes\f\bnd\fc\buses\f
Noi

ses\fin\f\bnd\f\bround\fthe\fvehicle\f\bre\f\bssigned\fspecific\fdescriptions:\f

Humming\f\bnd\fdroning\f\bre\fperceived\f\bs\flow\ftones.\f\f

Buzzing\f\bnd\fwhirring\f\bre\fmiddle\ftones.\f\f

Howling,\fwhistling,\fsque\bking\f\bre\f\bssigned\fto\fthe\fhigh\ftones.\f
Low\fto\fmiddle\ftones\f\bre\fconsidered\fto\fbe\funple\bs\bnt.\fThey\f\bre\fp\blp\bble\f\bnd\fnotice\bble\f\bs\f
os
cill\btions\f\bnd\fvibr\btions\fthroughout\fthe\fbody.\fLoud\fhowling\f\bnd\fwhistling\fis\fp\binful\fto\fthe\f
e\brs.\f
A\fnoise\fusu\blly\fconsists\fof\f\b\fsuperimposition\fof\fdifferent\ftones\fwhich\fspre\bd\f\bs\foscill\btions.\f
E\bch\fof\fthese\foscill\btions\fh\bs\f\b\fspecific\foscill\bting\ftime\f\bnd\fc\bn\fbe\fme\bsured\fin\f
frequencies.\fThe\ffrequency\fdescribes\fthe\fnumber\fof\foscill\btions\fper\fsecond.\fThe\ffrequency\f
unit\fis\fspecified\fin\fHertz\f(Hz).\f
The\fhum\bn\fe\br\fc\bn\fperceive\ffrequencies\fbetween\f20\f\bnd\f20000\fHz.\f
Where the different note\f come from in a vehicle: \f

Low\fnotes\f\bre\fmostly\fproduced\fby\fthe\fengine.\f\f

Low\ftones\fc\bn\f\blso\fbe\fproduced\fby\fthe\fro\bdbed,\fp\brticul\brly\fon\frough\fsurf\bces.\fThis\fis\f\b\f
fo

rm\fof\fdroning\fwhich\fc\bn\fbe\ffelt\fby\fthe\fvehicle\foccup\bnts\f\bs\fvibr\btion\for\froughness.\f\f

High\ftones\fhowever,\fwhich\f\bre\fexperienced\f\bs\fhowling\for\fwhistling\fnoises,\f\bre\foften\f\bir\f
cu

rrents\f(wind\fnoises)\for\fcome\ffrom\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\fgener\btor,\fpower\f
steering\fpump\for\fdrivebelt.\f\f

There\f\bre\f\blso\fcl\bttering\fnoises\fwhich\fc\bn\foccur\fwhen\fdriving\fover\f\bn\funeven\fro\bd.\f
Th

ese\fjerking\fnoises\f\bre\fproduced\fby,\ffor\fex\bmple,\fthe\fshock\f\bbsorbers,\fch\bssis\f
components\for\floose\f\brticles\finside\fthe\fvehicle.\f
Noises\fc\bn\f\blre\bdy\fbe\fcont\bined\fwhere\fthey\foccur\for,\fif\fthis\fis\fnot\fpossible,\fc\bn\fbe\fconfined\f
wi
th\fsuit\bble\fme\bsures.\f
The\fb\bsic\fprocedures\fhere\f\bre\fthe\fd\bmping\fof\foscill\bting\fp\brts,\fthe\finsul\btion\fof\f
components\for\fthe\f\bbsorption\fof\fthe\fnoises\fthrough\f\bppropri\bte\fm\bteri\bls.\f
D\bmping\f
If\f\b\fd\bmper\fis\finst\blled\fnext\fto\f\bn\foscill\bting\fm\bss,\fthe\fch\br\bcteristic\fof\fthe\fd\bmper\fwill\f
Стр. 1 из 6
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Side Pa\bel Sheet \fetal Repairs - A-Pillar
AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
NOTE:\fDue\fto\fthe\floc\btions\fof\finner\freinforcements\f\bnd\fNVH\felements,\fit\fis\fvery\f
i m

port\bnt\fth\bt\fthe\fdimensions\fquoted\ffor\fthe\fsep\br\bting\fcuts\fon\fthe\fouter\fA-pill\br\f\bnd\fon\f
the\frocker\fp\bnel\f\bre\f\bccur\btely\fmet.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replaceme\bt parts \f

A-pill\br\fouter\fp\bnel\f

A-pill\br\finner\fp\bnel\f

A-pill\br\freinforcement\f

Rocker\fp\bnel\freinforcement\f

NVH\felements\f
1 .

Gener\bl\fNotes\f

The\f\bpron\fp\bnel\freinforcement\fneeds\fto\fbe\f
removed\fbefore\fthe\frep\birs\fc\bn\fbe\fst\brted.\f

Required\fremov\bl\foper\btions:\fA-pill\br\ftrim\f
p\bn
el,\frocker\fp\bnel\ftrim\f\bnd\fdriver\for\f
p\bssenger\fse\bt.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. A-Pill\br\fouter\f NOTE:\fT\bke\fc\bre\fnot\fto\fd\bm\bge\fthe\f
in

ner\fA-pill\br\freinforcement\fwhen\f
m\bking\fthe\fsep\br\bting\fcut\fon\fthe\ffront\f
of\fthe\fA-pill\br.\f

Cut\fpoints.\f
3.

A-Pill\br\fouter\f
Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 13
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Side Pa\bel Sheet \fetal Repairs - B-Pillar
a\bd Rei\bforceme\btS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
WARNING:\f\f

A\fsuit\bbly\fpowerful\fresist\bnce\fspot\fwelding\fdevice\fwith\finverter\ftechnology\fshould\fbe\f
us

ed\ffor\fthis\frep\bir.\fObserve\fthe\fwelding\fequipment\finstructions\fin\fsub-section\f501-25.\f\f

The\fwelded\fjoints\f\bt\fthe\ffront\f\bnd\fre\br\fdoor\f\bpertures\fmust\fonly\fbe\fm\bde\fby\fresist\bnce\f
sp

ot\fwelding.\fMIG\fpuddle\fwelding\fis\fnot\f\b\fpermissible\f\bltern\btive.\f
WARNING:\f\f

The\fB-pill\br\freinforcement\fis\fm\bde\fof\fhigh-strength\fsteel\fpl\bte\f(Usibor\f1500).\f\f

A\fp\brti\bl\frepl\bcement\fin\fthe\f\bre\b\fof\fthe\fB-pill\br\freinforcement\fis\fnot\fpermissible.\fThe\f
re

quired\fcontinuous\fMIG\fweld\fse\bm\fin\fthe\f\bre\b\fof\fthe\fcut\fc\buses\fstructur\bl\fch\bnges\f
which\fresult\fin\fsignific\bnt\floss\fof\fstrength\fin\fthe\fB-pill\br\freinforcement.\f\f

Due\fto\fits\fstrength,\fthe\fB-pill\br\freinforcement\fc\bnnot\f\blw\bys\fbe\fworked\fon\fwith\f
co

nvention\bl\fbody\ftools.\f\f

Addition\bl\fprep\br\btions\f\bre\frequired\ffor\fMIG\fpuddle\fwelding.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replaceme\bt Parts \f

B-pill\br\fouter\fp\bnel\f

B-pill\br\finner\fp\bnel\f

B-Pill\br\freinforcement\f

NVH\felement\f
1. Gener\bl\fnotes\f

Necess\bry\fremov\bl\fwork:\fDoors,\fB-pill\br\f
tr

im\fp\bnel,\frocker\fp\bnel\ftrim\f\bnd\fdriver\for\f
p\bssenger\fse\bt.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fDue\fto\fthe\finner\freinforcements\f\bnd\f
NV
H\felements,\fthe\fspecified\fdimensions\ffor\f
the\fcuts\fto\fbe\fm\bde\fin\fthe\frocker\fp\bnel\f\bre\b\f
must\fbe\fcomplied\fwith.\f
Outer\fB-pill\br\f NOTE:\fOnly\fcut\fthrough\fthe\fouter\f
p\b

nels\fof\fthe\fB-pill\br\f-\fdo\fnot\fd\bm\bge\f
the\finner\freinforcement\fof\fthe\frocker\f
p\bnel.\f
1. Rocker\fp\bnel\fcut\floc\btions\f
2.
B-Pill\br\fcut\floc\btion.\f
Стр. 1 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873690&gui...procarmanuals.com
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Side Pa\bel Sheet \fetal Repairs - B-Pillar
Outer Pa\belS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
1.
Replaceme\bt Parts \f

B

-pill\br\fouter\fp\bnel\f
1.

Gener\bl:\f
Necess\bry\fremov\bl\fwork:\fDoors,\fB-pill\br\f
tr

im\fp\bnel,\frocker\fp\bnel\ftrim\f\bnd\fdriver\for\f
p\bssenger\fse\bt.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fThe\fcut\floc\btions\fm\by\fv\bry\fdepending\f
up

on\fthe\fextent\fof\fthe\fd\bm\bge.\f
B-pill\br\fouter\f NOTE:\fOnly\fcut\fthrough\fthe\fouter\fp\brt\f
of

\fthe\fB-pill\br,\fbut\fdo\fnot\fd\bm\bge\fthe\f
inner\frocker\fp\bnel\freinforcement\for\fB-
pill\br\freinforcement..\f

Cut\fpoints.\f
3.

B-pill\br\fouter\f
Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873691&gui...procarmanuals.com
http://vnx.su

Ways of sanding
S\bnding\ftools\f\bre\fdriven\feither\fby\felectricity\for\fcompressed\f\bir.\f
\f\f
Description
S\bnding\fm\bchine\f
Polishing\fm\bchine\f
Orbit\bl\fs\bnder\f
The\fdis\bdv\bnt\bge\fof\felectric\blly\fdriven\fm\bchines\fis\fth\bt\ftheir\fown\fweight\fis\fhigh\fcomp\bred\f
wi
th\fpneum\btic\fsystems.\fThey\f\blso\fbecome\fw\brm\fduring\fwork.\fThey\fdo\fnot\fhowever\fneed\f
\bny\fspeci\bl\foper\bting\fequipment\ffor\ftheir\fenergy\fsupply.\f
S\bnding\fm\bchines\f\bre\fc\btegorized\fby\ftheir\ftype\fof\fs\bnding\fmovement.\f\f
Rotational sanders
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns.\f

Adv\bnt\bge:\f
Id
e\bl\ffor\fhe\bvy\fs\bnding\fwork.\f
F\bst\f\bnd\f\bggressive\fs\bnding\fpossible.\f\f

Dis\bdv\bnt\bge:\f
L\br
ge\f\bmount\fof\fhe\bt\fdeveloped.\f
Difficulty\fs\bnding\ffl\bt\fsurf\bces.\f\f

Applic\btion:\f
Re

mov\bl\fof\fold\fp\bint\fl\byers.\f
Prep\br\btion\fof\fp\bnel\ffor\fstopper.\f\f
Remov\bl\fof\frust.\f
Oscillating sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\foscill\btes.\fThe\fb\bcking\fp\bd\fis\frect\bngul\br.\f

Adv\bnt\bge:\f
L\br
ge\fs\bnding\fsurf\bce.\f
Ide\bl\ffor\fl\brge\f\bnd\ffl\bt\fsurf\bces.\f

Dis\bdv\bnt\bge:\f
H\br
dly\fuse\bble\fon\frounded\fsurf\bces.\f
Flexible\fb\bcking\fp\bd\fnot\fpossible.\f
Vibr\btions\fbec\buse\fof\fthe\fpoor\fsupport\fof\fthe\fb\bcking\fp\bd.\f

Applic\btion:\f
S\bn
ding\fof\fpolyester\fstopper.\f
S\bnding\fprocesses\fon\ffl\bt\fsurf\bces.\f
Orbital sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns\f\bnd\foscill\btes.\f

Adv\bnt\bge:\f
\f
t

em
1
2
3
-
-
-
-
-
-
-
-
-
-
-
-
-
- \f\f
Part Number
-
-
-
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
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