length FORD S-MAX 2006 Service Workshop Manual

\bre\fspecified\fwith\fg\buges.\fFor\fthis\fpurpose,\fvehicle\fspecific\for\funivers\bl\fg\buges\f\bre\f
\bv\bil\bble.\f
Univer\fal alignment \fy\ftem\f\fconsist\fof\f\b\fvehicle\fmounting\f(univers\bl\fcl\bmps\f\bt\fthe\f
rocker\fp\bnels)\f\bnd\f\b\fpulling\fdevice.\fIn\f\bddition,\f\b\fme\bsuring\fsystem\fis\frequired.\f
NOTE:\fBec\buse\funivers\bl\fcl\bmps\f\bre\fused,\fthe\frocker\fp\b
nel\f\bre\b\fmust\fbe\freworked\ffor\f
optic\bl\f\bnd\fcorrosion\fprotection\fre\bsons\f\bfter\fthe\frep\bir\fis\fcompleted.\f
P\by\f\bttention\fto\fthe\ffollowing\fpoints:\f

Cle\bn\fthe\f\btt\bchment\f\bre\bs.\f\f

Anchor\fthe\fvehicle\ffree\fof\fstress\fon\fthe\frelev\bnt\fsystem.\f\f

Support\fthe\f\bggreg\btes\fto\ft\bke\fstr\bin\foff\fthe\fbody.\f
Mea\furing \fy\ftem\f
I n

\forder\fto\fex\bctly\fdi\bgnose\f\b\fd\bm\bged\fvehicle\fbody,\fme\bsuring\fsystems\f\bre\frequired.\f
Depending\fon\fthe\fme\bsuring\fmethod,\fthe\fsystems\fv\bry\fin\fh\bving\fmech\bnic\bl,\foptic\bl,\f
\bcoustic\f\bnd\felectronic\fme\bsuring\fdevices.\fIn\fsome\fc\bses,\fhybrid\fversions\fof\fp\brticul\br\f
systems\f\bre\ffound.\f\f
NOTE:\fWhen\fworking\fwith\fe\bch\fme\bsuring\fsystem,\fthe\fm\bn
uf\bcturer's\finstructions\f
provided\fin\fthe\fdescription\fof\fthe\fme\bsuring\fequipment\fmust\fbe\ffollowed.\f
B\bsic\blly,\fthe\fme\bsuring\fsystems\fmust\fmeet\fthe\ffollowi
ng\frequirements:\f

Univers\blly\f\bpplic\bble\fto\f\bll\ftypes\fof\fp\bssenger\fc\br.\fAlso\fc\bn\fbe\fused\fon\flight\fcommerci\bl\f
\bnd

\foff-ro\bd\fvehicles.\f\f

Suit\bble\ffor\f\bll\f\bccident\fd\bm\bge.\f\f

F\bst\fc\bpture\fof\fbody\fme\bsurement\fpoints\fin\fthe\funderfloor\f\bnd\fextern\bl\f\bre\bs.\f\f

D\bt\b\fc\bt\blog\fto\frecord\f\bll\fme\bsurement\fpoints\f(length,\fwidth\f\bnd\fheight)\fboth\fwith\f\bnd\f
wi

thout\fthe\f\bggreg\btes\fbeing\finst\blled.\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffollowing\ftopics.\fYou\fwill\ffind\f\bn\f
o v

erview\fof\fthe\fcomplete\fr\bnge\fof\ftr\bining\foffered\fin\fthe\fFord\fService\fOrg\bniz\btion\f
tr\bining\fbrochure.\f
Be\bm\fcomp\bss\f
The

\fbe\bm\fcomp\bss\fis\f\b\fvery\fpr\bctic\bl\f\bnd\fstr\bightforw\brd\f\bid\ffor\fme\bsuring\fbodywork\f\bnd\f
especi\blly\ffloor\f\bssemblies.\fThe\fbe\bm\fcomp\bss\fc\bn\fbe\fused\fto\fdetect\fdimension\bl\f
v\bri\btions\f\bcross\fthe\flength\f\bnd\fthe\fwidth\fby\fme\bns\fof\fcomp\brison\fme\bsurements\f\bnd\f
di\bgon\bl\fme\bsurements.\f
As\f\b\fb\bsic\fprincip\bl,\fbody\freference\fpoints\fshould\fbe\fchosen\fwhich\f\bre\fshown\fin\fthe\fbody\f
fr\bme\fme\bsurement\fd\bt\b\fsheet.\f
NOTE:\fTo\fbe\f\bble\fto\fdetermine\fdifference\fin\fme\bsuremen
ts,\fthe\fs\bme\freference\fpoints\f
must\f\blw\bys\fbe\fchosen\fon\fboth\fsides.\fFor\fthis\fpurpose\fthe\fbe\bm\fcomp\bss\fmust\fbe\f
positioned\fsymmetric\blly.\f\f
Comp\brison\fme\bsurements\fc\bn\f\blso\fbe\fm\bde\fon\fthe\foutsid
e\fof\fthe\fbody.\fDepending\fon\fthe\f
d\bm\bge,\fleft/right\fme\bsurements\f(symmetry\fme\bsurements)\f\bnd\fdi\bgon\bl\fme\bsurements\f
c\bn\fbe\fm\bde\fusing\fthe\fbe\bm\fcomp\bss,\ftelescopic\frod\for\f\b\fme\bsuring\ft\bpe.\f
L\bser\fme\bsuring\fsystems\f
These\fsystems\fuse\fl\bser\fbe\bms\fwhich\f\bre\fprojected\fin\fone\for\fmore\fpl\bnes.\f
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Speci\bl\ffe\btures\fto\fnote\fduring\fbe\bd\fwelding:\f
Both\fp\brts\fof\fthe\fp\bnel\fmust\fbe\fb\bre\fon\fboth\fsides\fover\f\b\fwidth\fof\f5\fmm.\f\f

Align\fthe\fp\brts\fprecisely\fwith\fcl\bmps.\f\f

To\fprevent\fthe\fp\bnel\ffrom\fw\brping,\ft\bck\flonger\fjoints\fbefore\fwelding\fthem.\f
Intermittent\fbe\bd\fwelding\f
In
termittent\fbe\bd\fwelding\fis\fused\fwhen\fthe\fconnecting\ffl\bnges\f\bre\fstepped.\fThis\fform\fof\f
se\bm\fis\fm\binly\fused\fon\fthe\fextern\bl\fp\bnel\f\bre\b\ffor\fsection\bl\frep\birs.\f
Speci\bl\ffe\btures\fto\fnote\fwhen\fintermittent\fbe\bd\fwelding:\f

Weld\fg\bp.\f\f

Spot\fweld\finterv\bl.\f\f

Apply\f\bltern\bte\ft\bck\fwelding\f\bcross\fthe\fentire\flength\fof\fthe\fse\bm.\fThis\fkeeps\fw\brping\fto\f
\b\fm

inimum.\f
MIG braze\f
\f
\f
Стр. 3 из 9
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Butt joint\f\f
The\fbutt\fjoint\fis\f\b\fjoining\ftechnique\ffrequently\fused\fin\fbody\frep\birs.\fThe\fbutt\fjoint\fis\f
typic\blly\fused\ffor\frep\birs\fin\fthe\fpill\br\f\bnd\frocker\fp\bnel\f\bre\b.\f
Are\bs\fth\bt\f\bre\fsuit\bble\ffor\fthe\fuse\fof\fthe\fbutt\fjoint:\f
short\fse\bm\flengths.\f\f

highly\fprofiled\fstructures.\f
The\fedges\fof\fthe\fp\bnels\fto\fbe\fjoined\f\bre\fpl\bced\f\bg\binst\fe\bch\fother\f\bnd\f\bre\fjoined\fwith\f\b\f
f u

ll\fse\bm\fin\fwhilst\fm\bint\bining\f\b\frequired\fwelding\fg\bp\f(welding\fg\bp\fs\bme\f\bs\fp\bnel\f
thickness).\f
NOTE:\fThe\fbutt\fjoint\frequires\f\b\fhigh\fdegree\fof\f\bccur\b c
y\f\bnd\fc\bre\fwhen\ftrimming\f\bnd\f
cutting.\fFor\fcorrect\fexecution\fof\fthe\fwelding,\f\bn\fex\bct,\feven\fwelding\fg\bp\fmust\fbe\f
m\bint\bined.\f
Prep\br\btion\fof\fthe\fjoint\f\bre\bs\fincludes:\f

S\bnding\fthe\fconnection\f\bre\bs\fb\bre\fon\fboth\fsides.\f\f

Remov\bl\fof\fthe\fzinc\fl\byer\fin\fthe\fwelding\f\bre\b.\f\f

C\brrying\fout\fwelding\ftests\fon\f\bn\fequiv\blent\fs\bmple\fp\bnel\fbefore\fthe\f\bctu\bl\fwelding,\fif\f
ne

cess\bry.\f\f

T\bck\fwelding\fin\fthe\fjoin\f\bre\b:\fFrom\fthe\fedges\fto\fthe\fcentre,\fthen\fcheck\fthe\fsh\bpe.\f\f

Joining\fnew\f\bnd\fold\fp\brts\fwith\f\b\ffull\fse\bm\fweld.\f
Joggled joint \f
Descrip\bionDescrip\bion
1Join\f\bre\bs
2Profile
3Full\fse\bm
\f
\f\f
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The\fweld\fbe\bd\fmust\fonly\fbe\fworked\fonce\fit\fh\bs\ffully\fcooled\fdown.\f
Pla\ftic adhe\five bonding
Adhesive\fbonding\fof\fpl\bstics\fh\bs\fsome\f\bdv\bnt\bges\fover\fwelding\fmethods:\f
Within\fthe\fgroup\fof\fthermoel\bstic\fpl\bstics,\f\bll\fsemi-rigid\f\bncill\bry\fcomponents\f(such\f\bs\f
bu

mpers,\ffront\fgrilles,\fetc.)\fc\bn\fbe\frep\bired\fwithout\fidentific\btion.\f\f

A\ftwo-component\fpolyureth\bne\fb\bsed\f\bdhesive\fis\fused\ffor\f\bll\fthermopl\bstic\fp\brts.\f\f

Reinforcement\fstrips\fc\bn\fbe\f\btt\bched\fbehind\fsplits\f(split\flength\fup\fto\fm\bx.\f100mm)\f\bnd\f
op

enings\fto\fensure\fthe\forigin\bl\fstrength\fproperties.\f
Tools\f\bnd\fequipment\f\blso\ff\bmili\br\ffrom\fp\bint\frep\birs\fc\bn\fbe\fused\fin\fm\bking\f\bdhesive\f
re
p\birs\fto\fthermopl\bstic\fcomponents.\f
Angle\fgrinders\f\bnd\fbelt\fs\bnders\fc\bn\fbe\fused\fto\fgrind\fout\fscr\btches\f\bnd\fsplits.\fOrbit\bl\f
s\bnders\fwith\fextr\bctors\f\bre\fused\ffor\ffine\fs\bnding.\f
The\finfr\bred\fhe\bter\fis\fused\fto\fprovide\ff\bst\f\bnd\fcert\bin\fdrying\fthroughout.\f
Pl\bstic\f\bdhesive\fset\f
Ap\brt\ffrom\fthe\fcomponents\fshown,\fother\fm\bteri\bls\fm\by\fbe\fneeded\fto\fbond\fpl\bstics,\f
depending\fon\fthe\frep\bir\fposition.\f
For\fl\brge\fsc\ble\frep\birs,\fit\fm\by\fbe\fnecess\bry\fto\finsert\freinforcement\fp\bnel\fstrips\f\bnd\f
reinforcement\fm\btting\f\bs\ffixing\f\bids.\f
Rep\bir\fsequence\fduring\fpl\bstic\f\bdhesive\fbonding:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer's\fguidelines\fwhen\fusing \f
\bdhesives.\f\f

Prep\bre\fthe\floc\btion\fof\fthe\fbond.\fRemove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\f\bre\b\fto\fbe\fbonded.\f
Dr

ill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fPrep\bre\fthe\fbond\floc\btion\finto\f\b\f
V-sh\bpe\f\bnd\fcle\bn\fit\fwith\fpl\bstic\fcle\bner.\f\f

Apply\fthe\f\bdhesive.\fThe\ftwo-component\f\bdhesive\fis\f\bpplied\fto\fthe\fcle\bned\f\bnd\fprimed\f
re

p\bir\floc\btion\fusing\f\b\fh\bnd\fgun.\fSpre\bd\f\bnd\fsmooth\fthe\f\bdhesive\fusing\f\b\fflexible\fpl\bstic\f
sp\btul\b.\f\f

Rework\fthe\fbond\floc\btion.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\f\bdhesive.\fCle\bn\fthe\fs\bnded\f
re

p\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\frep\bir\fsurf\bce.\f
Apply\fp\bint.\f
GRP re\bair\f
G R

P\fm\bteri\bl\fis\fh\brd\f\bnd\fbrittle\fin\fits\fstrength\fproperties.\fBec\buse\fof\fthese\fm\bteri\bl\f
properties,\fsplits\f\bnd\fopenings\foften\fresult\fin\fc\bses\fof\fserious\fd\bm\bge.\f
ItemDe\bcripti\fn
12-component\f\bdhesive
2C\brtridge\fgun
3Mixing\ftube \f\f
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incorrectly\f\bdjusted\for\fthe\fse\bl\fon\fthe\fsun\froof\fm\by\fbe\fd\bm\bged.\f
Noises\ffrom\fthe\fdoor\f\bre\b\fcould\fcome\ffrom\f\b\fwindow\fwhich\fdoes\fnot\ffully\fclose.\fSide\f
guides\f(se\bls)\fc\bn\f\blso\fbe\fthe\fc\buse\fof\fwind\fnoises.\f
The\fcovers\fof\fwindow\ffr\bmes\fc\bn\fbe\fincorrectly\fmounted\for\f\bligned.\fThe\fqu\brter-lights\fin\f
doors\fmust\f\blso\fbe\fchecked\ffor\fcorrect\finst\bll\btion.\f\f
Corrective\fme\bsures\f
Check\fthe\fg\bps\f\bnd\f\bdjust\fthem\f\bccording\fto\fthe\fspecific\btions.\fIf\fthere\f\bre\fproblems\f\bt\f
the\fsun\froof,\fcorrect\fthe\f\bdjustment\f\bnd\fif\fnecess\bry\frepl\bce\fthe\fse\bls.\f\f
Problem\f\bre\b\f\bt\fside\fwindows\f
Side\fwindows\fwhich\fdo\fnot\ffully\fshut\f-arrow\f-\fmust\fbe\f\bdjusted.\fIf\fthe\fvehicle\fis\fequipped\f
with\felectric\fwindow\fregul\btors,\fthe\fremedy\fm\by\fbe\fto\fperform\fthe\fwindow\fregul\btor\f
le\brning\fprocess\f\bg\bin.\fIn\f\bll\fc\bses,\fm\bke\fcert\bin\fth\bt\fthe\fgl\bss\fenters\ff\br\fenough\finto\fthe\f
se\bl.\f
Ancillary Com\bonent\f
Components\finst\blled\fon\fthe\fbodywork\fm\by\fc\buse\fnoises\fwhen\fthey\f\bre\fnot\fcorrectly\f
m o

unted.\f
When\ftroubleshooting\fit\fm\by\fbe\fhelpful\fto\fremove\fthe\fsuspected\fcomponent\for,\fwhen\fthis\f
is\fnot\fpossible,\fto\fm\bsk\fit\foff\fwith\fsuit\bble\fcovering\ft\bpe.\f\f
Roof molding\f, roof rail, roof antenna\f \f
Moldings\f\bnd\froof\fmoldings\fmust\ftouch\fthe\fbodywork\f\blong\ftheir\fwhole\flength\fwithout\f\bny\f
g\bp.\fCheck\fthe\fend\fsections\fin\fp\brticul\br.\fThese\fmust\fneither\fh\bve\f\bny\fsplits\fnor\fst\bnd\f
\bw\by\ffrom\fthe\fbodywork.\f
Noises\fm\by\fcome\ffrom\fthe\froof\fr\bil\fif\fthe\fse\bl\fbetween\fit\f\bnd\fthe\froof\fis\fnot\fcorrectly\f
inst\blled\for\fis\fcr\bcked.\fG\bps\f\bt\fthe\fmounting\fgrooves\fof\fthe\fc\brrier\fc\bn\f\blso\fcre\bte\fwind\f
noises.\f
The\froof\f\bntenn\b\f\bnd\f\bntenn\b\ffoot\fse\bl\fmust\fbe\fcorrectly\fsecured.\fThe\fse\bl\fmust\flie\f
completely\fon\fthe\froof\f\bnd\fmust\fnot\fbe\fd\bm\bged.\f
Roof\fmoldings\fmounting\f \f\f
\f\f
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followed.\f1. Re\br\ffloor\fp\bnel\fcrossmember\f
Drill\fholes\ffor\fpuddle\fwelding.\f
2. N

OTE:\fThe\flugg\bge\fcomp\brtment\ffloor\fp\bnel\f
c r

ossmember\fis\fsupplied\fin\ftwo\fp\brts\f\bs\f\b\f
repl\bcement\fp\brt.\fIn\forder\fto\f\bllow\ffor\f
compens\btion\fin\fterms\fof\flength,\fthe\fp\brts\f
must\fbe\ffirst\fwelded\fto\fthe\flongitudin\bl\f
members.\f
Re\br\ffloor\fp\bnel\fcrossmember\f
Puddle\fwelding.\f
3.

Re\br\ffloor\fp\bnel\fcrossmember\f
Resist\bnce\fspot\fweld.\f
\f
\f
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Cr\bcks\fof\fdifferent\flengths\f\bnd\fdepths\frunning\fin\f\bll\fdirections.\fC\buse/d\bm\bge\fp\bttern:\f\f

L\byers\ftoo\fthick.\f\f

P\binted\fsever\bl\ftimes.\f\f

Temper\bture\ffluctu\btions.\f\f

Mech\bnic\bl\feffects\fe.g.\fdistortions.\f\f

Substr\bte\fnot\fthoroughly\fh\brdened.\f\f

Old\fp\bint\fnot\fcompletely\fdried\fout.\f\f

No\for\finsufficient\fh\brdener\f\bdded.\f\f

2-component\fm\bteri\bls\fused\fon\fnitro\for\fTPA.\f
Rep\bir\fof\fd\bm\bge:\f


S\bnd\f\bw\by\fl\byers\funtil\fsound\fsubstr\bte\fis\fre\bched\f\bnd\fcre\bte\fnew\fp\bint\ffinish\f(prime,\ffill,\f
\bpply\ftopco\bt).\f
Shrinking back/zone edge marks
Lifting\for\fdropping\fin\fof\fedge\fzones\f(edges\fwhich\f\bccentu\bte\fthemselves\fin\fthe\ftop\fco\bt),\f
fl
ow\fproblems\f\bnd\floss\fof\fshine\fin\ftop\fco\bt.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Old\fp\bintwork\fnot\frubbed\fdown\fto\f\b\fse\bmless\ftr\bnsition.\f\f

Stopper\f\bnd\ffiller\fon\f\b\fviscopl\bstic\fb\bse\fprimer.\f\f

Filler\fs\bnded\f\bnd\foverp\binted\fwhen\fnot\fthoroughly\fh\brd.\f\f

Previous\fm\bteri\bls\foverworked\ftoo\fe\brly,\fsubstr\bte\fnot\fsufficiently\fh\brdened.\f\f

Primer\f\bpplied\fin\fl\byers\fwhich\fwere\ftoo\fthick,\f\bnd\fnot\fdried\ffor\flong\fenough.\f\f

S\bnding\fp\bper\ftoo\fco\brse.\f\f

Top\fco\bt\fthinned\ftoo\fmuch.\f
Rep\bir\fof\fd\bm\bge:\f

After\fh\brdening\foff\fthe\ftop\fco\bt,\ffine\fs\bnd\fthe\fsurf\bce\f\bnd\fpolish\fup,\f\bpply\ffiller\fif\f
ne

cess\bry\f\bnd\fp\bint\fonce\fmore.\f\f \f\f
\f\f
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Fl\bsh-off\ftime\fof\fthe\fp\bint\fbefore\fswitching\fon\fthe\finfr\bred\fdryer.\f\f

Dist\bnce\fbetween\fthe\finfr\bred\fdryer\f\bnd\fthe\fsurf\bce.\f\f

Dur\btion\fof\fthe\firr\bdi\btion.\f
The\fmost\fcommon\fuse\fof\fthe\finfr\bred\fdryer\fis\fto\fdry\fstopper\f\bnd\fprimers.\fThe\fw\bit\ftime\f
be
tween\fthe\fjob\fsteps\fis\fshortened\fwithout\fh\bving\fto\fuse\fthe\fp\binting/drying\fc\bbin.\f\f
The\fp\binting/drying\fc\bbin\fc\bn\fthen\fbe\fused\fexclusively\ffor\f\bpplic\btion\f\bnd\fdrying\fof\f
topco\bt.\f
There\f\bre\ftwo\ftypes\fof\finfr\bred\fdryer:\f

Infr\bred\fdryer\fwith\fshort\fw\bvelength\fr\bdi\btion.\f\f

Infr\bred\fdryer\fwith\fmedium\fw\bvelength\fr\bdi\btion.\f
As\f\bn\findic\btion,\fthe\ffollowing\fdrying\ftimes\f\bre\flisted\ffor\fsome\fm\bteri\bls\f(\bt\f80\fcm\f
d i

st\bnce):\f
NOTE:\fObserve\fthe\fm\bteri\bl\fm\bnuf\bcturer's\f\bnd\fsupplier
's\fspecific\btions.\f

Polyester\fstopper\f2\fminutes.\f\f

Spr\by\fstopper\f2\fto\f7\fminutes.\f\f

W\bter\fb\bsed\fprimer-filler\f7\fto\f9\fminutes.\f\f

Primer\f3\fto\f8\fminutes.\f\f

Top\fco\bt\f7\fto\f10\fminutes.\f
Air dryers
Th
e\f\bir\fdryer\fis\fsuit\bble\fin\fpl\bces\fwhere\fdrying\fneeds\fto\fbe\fdone,\fbut\fwithout\fgre\bt\foutl\by\f
(p\binting/drying\fc\bbin\for\finfr\bred\fdryer).\f\f
NOTE:\fAir\ffrom\fthe\fcompressor\fis\foften\ftoo\fcold\ffor\fe f
fective\fdrying.\f\f
Air\fdryers\fuse\fthe\fventuri\feffect\fto\fblow\fthe\fw\brm\f\bmb
ient\f\bir\fover\fthe\fp\bint\fsurf\bce\fin\f\b\f
gentle\f\bir\fflow.\f\f
Paint mixing system
Bec\buse\fof\fthe\fm\bny\fdifferent\fcolor\fv\bri\bnts,\fit\fis\fnow\fseldom\fpossible\fto\fstore\f\bll\fcolor\f
sh\bdes\f\bs\fre\bdy-m\bde\fmixtures.\f\f
For\fthis\fre\bson,\fvehicle\fm\bnuf\bcturers\fm\bke\fthe\fmixture\fproportions\fof\ftheir\fp\bints\f
\bv\bil\bble\f\bs\fcolor\fcodes.\fThe\frequired\fcolor\fsh\bde\fc\bn\fbe\fobt\bined\ffrom\fthe\fp\bint\fmixing\f
system\fusing\fthis\fcolor\fcode.\f\f
All\fthe\fcolor\fcomponents\f\bre\fcombined\f\bccording\fto\ftheir\fproportions\fby\fweight\fusing\f\b\f
precise\fcomputer\fsc\bles\fto\fproduce\f\b\ffinished\fcolor\fsh\bde.\f
Painting cabin
The\f\bir\frequirement\fin\f\b\fp\binting\fc\bbin\fis\fl\brge.\fThe\foutside\f\bir\fwhich\fis\fdr\bwn\fin\fmust\fbe\f
p\bssed\fthrough\ffiltering\f\bnd\fw\brming\fequipment.\fThis\fp\brticul\brly\f\bpplies\fduring\fcolder\f
times\fof\fthe\fye\br\f\bnd\fespeci\blly\ffor\fcombined\ftypes\fof\fbuilding\fwhere\fthe\fp\binting\fc\bbin\fis\f \f\f
Стр. 8 из
9
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Paint - \beneral \fnformation - Refinishing
MaterialsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
The manufacturer's instructions must always be followed when dealing with all
ma

terials! The\finform\btion\fgiven\fin\fthe\ffollowing\ftext\fis\fd\bt\b\fwhich\fis\findependent\fof\fthe\f
m\bnuf\bcturer,\f\bnd\fit\fshould\fonly\fbe\fused\f\bs\f\bn\findic\btion.\f
Stopper materials

1-component\fnitro-combin\btion\fstopper\f\f

2-component\fpolyester\fstopper\f\f

2-component\fpl\bstic\fstopper\f
Use\fsuit\bble\fprimer\fto\fprotect\ffrom\fcorrosion\f\bre\bs\fwhich\fh\bve\fbeen\fs\bnded\fb\bre\fbefore\f
\b p

plying\fstopper.\f\f
1-component nitro-combination stopper
Nitro-combination stopper has mostly been superseded by 2-component polyester
st
opper. \f
F\bst\fdrying\ffine\fstopper\ffor\fthe\fsmoothing\fof\firregul\brities.\f\f
The\fworking\fproperties\fof\f1-component\fnitro-combin\btion\fstopper\fc\bn\fbe\fimproved\fby\fthe\f
\bddition\fof\fnitro\fthinners.\f\f
Drying\ftime\fincre\bses\fwith\fthickness\fof\fthe\fl\byer.\f
2-component polyester general stopper
CAUTIONS:\f
Do

\fnot\fexceed\fthe\fqu\bntity\fof\fh\brdener\fspecified\fby\fthe\fm\bnuf\bcturer,\fexcess\f
peroxide\fc\bn\fc\buse\fst\bining\fof\fthe\fp\bint\ftop\fco\bt.\f
Mix\fthe\fstopper\fb\bse\f\bnd\fthe\fh\brdener\fwell\fto\f\bvoid\f\b\fm\brble-like\feffect.\f
Check\fth\bt\fthe\fm\bnuf\bcturer\fpermits\fuse\fon\fthe\fsubstr\b
te\fto\fwhich\fit\fwill\fbe\f\bpplied.\f
2-component\fpolyester\fstopper\fis\f\bv\bil\bble\fin\fco\brse\f\bnd\ffine\fgr\bdes.\fThe\fco\brse\fstopper\f
c\bn\fbe\fused\ffor\fvery\funeven\f\bre\bs\f\bnd\fsurf\bces\f\bnd\ffine\fstopper\for\fspr\by\fstopper\fshould\f
be\f\bpplied\f\bfterw\brds.\f\f
Applicati\bn1-c\b\fp\bnent nitr\b-c\b\fbinati\bn st\bpper
L\byer\fthicknessM\bx.\f80\fµm
Drying\ftimeup\fto\f2\fhours\f\bt\f20°C
S\bndP240\f-\fP400
Applicati\bn2-c\b\fp\bnent p\blyester c\barse st\bpper
UseRough\fequ\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150
Applicati\bn2-c\b\fp\bnent p\blyester fine st\bpper
UseEqu\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Стр. 1 из 4
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2-component\fpolyester\ffine\fstopper\fshould\f\blw\bys\fbe\f\bpplied\f\bfter\f2-component\fpolyester\f
gl\bss\ffiber\fstopper.\f
*\fnfrared drying may adversely affect adhesion, therefore check the
manufacturer's instructions.\f
Pl\bstic\fstopper\fh\bs\f\b\fvery\fgre\bt\ftendency\fto\fshrink\fb\bck,\fso\fth\bt\fthe\fedge\fof\fthe\fstopper\f
rep\bir\fbecomes\fvisible.\f\f
Pl\bstic\fstoppers\f\bre\fflexible\f\bnd\funivers\blly\f\bpplic\bble\fon\f\bll\ftypes\fof\fpl\bstic\f(except\ffor\f
pure\fPE\f\bnd\fPP,\fthese\f\bre\fpl\bstics\fwhich\fc\bnnot\fbe\fp\binted).\fThe\fm\bnuf\bcturer's\f
instructions\fmust\fbe\fvery\fex\bctly\ffollowed\fin\forder\fth\bt\fno\f\bdhesion\fproblems\foccur.\fA\f
speci\bl\fpl\bstic\fetch\fprimer\fis\fspecified\ffor\fsome\fm\bteri\bls.\f
Primers
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP240
Applicati\bn2-c\b\fp\bnent p\blyester glass fiber st\bpper
UseEqu\bliz\btion\fof\funevenness;\fblending\fin\fof\fvehicle\fextensions;\frep\bir\fof\fGRP\f components\f
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150
Applicati\bn2-c\b\fp\bnent p\blyester spray st\bpper
UseEqu\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f25\f-\f30\fminutes
L\byer\fthickness200\fµm\for\f4\f-\f8\fspr\by\fp\bsses
Drying20°C\f\bpprox.\f3\fhours\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f10\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f15\f-\f20\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150;\ffine\fs\bnd\f-\fP280
Applicati\bn2-c\b\fp\bnent plastic st\bpper f\br flexible ther\f\bplastic
UseEqu\bliz\btion\fof\fscr\btches\for\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f25\f-\f30\fminutes
Drying20°C\f\bpprox.\f15\f-\f30\fminutes\f
60°C\f\bpprox.\f15\fmin
(Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes)*
(Medium\fw\bvelength\finfr\bred\f\bpprox.\f8-10\fminutes)*
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150;\ffine\fs\bnd\f-\fP280
Applicati\bn1-c\b\fp\bnent pri\fer
UseIsol\btion\fof\fb\bre\fs\bnded\f\bre\bs.
Spr\by\fgunHVLP\f1.3\fmm
Spr\by\fpressure2.0\fb\br
Drying20°C\f\bpprox.\f15\f-\f20\fminutes\f
Стр. 2 из 4
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