rear FORD S-MAX 2006 Service Manual PDF
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3129 of 4402
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit
(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B24:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\f\bd\bptive\f
front\flighting\fmodule,\fconnector\fC2LF23A,\fpin\f6,\f
circuit\fVCD12C\f(VT/WH),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit(s)\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B25:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f13,\fcircuit\fCBB39E\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB26.\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP172\f\bnd\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B26:\bCHECK\bGROUND\bCONNECTION\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB27.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B27:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b \f\f
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Page 3132 of 4402
Exterior\bLighti\fg\b-\bParki\fg,\bRear\ba\fd\b
Lice\fse\bPlate\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fGEM\fneeds\fto\fbe\fconfigured\f\bfter\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-
specific\fd\bt\b\f\bre\fre\bd\fout\fof\fthe\fmodule\fto\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\f
the\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f
Sym\ftomPossible SourcesAction
All\fp\brking\fl\bmps\finoper\btiveFuse(s)\f
Circuit(s)\f
Ignition\fswitch\f
LCM\f(Lights\fControl\f
Module)\f Centr\bl\fJunction\fBox\f
(CJB)\f
*
*
*
*
*GO\fto\fPinpoint\f
Test\f
A.\f\f
*
\f
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Page 3135 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bGO\fto\fA6.\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fground\f
connection\fG1D132B\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bRULE\bOUT\bTHE\bLIGHTS\bCONTROL\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Connect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f1\b
Connect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02G.\f2\b
Are\f\bll\fp\brking\fl\bmps\flit?\f
Yes\b
INSTALL\fA\fNEW\flights\fcontrol\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
di\bgnostic\funit\f\bnd\fINSTALL\f\b\fnew\fone\fif\f
necess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bONE\bPARKING,\bREAR\bOR\bLICENSE\bLAMP(S)\bIS\b
INOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
SWITCH\fON\fthe\fp\brking\fl\bmps.\f1\b
CHECK\fp\brking\fl\bmps\f\bnd\flicense\fpl\bte\fl\bmps.\f2\b
Are\fboth\fp\brking\fl\bmps\finoper\btive?\f
Yes\bGO\fto\fPinpoint\fTest\f A.\f\f
No\b
-
\fBoth\flicense\fpl\bte\fl\bmps\finoper\btive:\f GO\fto\fB2.\f\f
-\fO
ne\flicense\fpl\bte\fl\bmp\finoper\btive:\f GO\fto\fB4.\f\f
-\f F
ront\fleft\fp\brking\fl\bmp\finoper\btive:\f GO\fto\fB6.\f\f
-\fF
ront\fright\fp\brking\fl\bmp\finoper\btive:\f GO\fto\fB9.\f\f
-\fB
oth\fre\br\fl\bmps\fon\fthe\fleft-
h\bnd\fside\finoper\btive:\f
GO\fto\fB12.\f\f
-\fR
e\br\fl\bmp\f(re\br\fl\bmp\f\bssembly)\fon\fthe\fleft-h\bnd\f
side\finoper\btive:\f GO\fto\fB14.\f\f
-\fR
e\br\fl\bmp\f(t\bilg\bte)\fon\fthe\fleft-h\bnd\fside\f
inoper\btive:\f GO\fto\fB15.\f\f
-\fB
oth\fre\br\fl\bmps\fon\fthe\fright-h\bnd\fside\f
inoper\btive:\f GO\fto\fB17.\f\f
-\fR
e\br\fl\bmp\f(re\br\fl\bmp\f\bssembly)\fon\fthe\fright-
h\bnd\fside\finoper\btive:\f GO\fto\fB18.\f\f
-\fR
e\br\fl\bmp\f(t\bilg\bte)\fon\fthe\fright-h\bnd\fside\f
inoper\btive:\f GO\fto\fB20.\f\f
B2:\bCHECK\bTHE\bCOMMON\bPOWER\bSUPPLY\bOF\bTHE\bLICENSE\bPLATE\bLAMPS\bFOR\bOPEN
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fleft-h\bnd\flicense\fpl\bte\fl\bmp\ffrom\f
connector\fC4LS04.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\flicense\f
pl\bte\fl\bmp,\fconnector\fC4LS04,\fpin\f1,\fcircuit\f
CLS04C\f(YE/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
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Page 3139 of 4402
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\fl\bmp,\f
connector\fC1LS07,\fpin\f2,\fcircuit\fGD132S\f(BK/VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b CHECK\f\bnd\fRENEW\fthe\ffront\ffog\fl\bmp\funit.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ffront\ffog\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP380\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B12:\bCHECK\bTHE\bSHARED\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bPARKING\b
LAMPS\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS18A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly,\fconnector\fC4LS18A,\fpin\f2,\fcircuit\f
CLS08A\f(VT/GN)/CLS08C\f(VT/GN),\fwiring\fh\brness\f
side\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fsoldered\fconnection\fSP549\f\bnd\fground\f
connection\fG4D149\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fB13.\f\f
B13:\bCHECK\bTHE\bSHARED\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bPARKING\b
LAMPS\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly,\fconnector\fC4LS18A,\fpin\f2,\fcircuit\f
CLS08A\f(VT/GN)/CLS08C\f(VT/GN),\fwiring\fh\brness\f
side\f\bnd\fthe\fSm\brt\fJunction\fBox,\fconnector\f
C1BP02B,\fpin\f50,\fcircuit\fCLS08A\f(VT/GN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
\f\f
\f\f
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Page 3140 of 4402
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS18A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(l\bmp\f\bssembly),\fconnector\fC4LS18A,\fpin\f3,\f
circuit\fGD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fre\br\fl\bmp\f(l\bmp\f\bssembly).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP549\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(t\bilg\bte)\ffrom\fconnector\f
C4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f3,\fcircuit\f
CLS08B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB16.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\fthe\f
re\br\fl\bmp\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f2\b
\f\f
\f\f
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Page 3141 of 4402
![FORD S-MAX 2006 Service Manual PDF l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f
GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\](/img/11/56999/w960_56999-3140.png "FORD S-MAX 2006 Service Manual PDF l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f
GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\")
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f
GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fre\br\fl\bmp\f(t\bilg\bte).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(t\bilg\bte)\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B17:\bCHECK\bTHE\bSHARED\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bREAR\bLAMPS\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f51,\fcircuit\f
CLS09A\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f10,000\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fsoldered\f
connection\fSP568\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B18:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS19A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fre\br\fl\bmp\funit\f
(l\bmp\f\bssembly),\fconnector\fC4LS19A,\fpin\f2,\fcircuit\f
CLS09B\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f
5\b
\f\f
\f\f
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Page 3142 of 4402
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB19.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(l\bmp\f\bssembly)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B19:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(l\bmp\f\bssembly),\fconnector\f
C4LS19A,\fpin\f3,\fcircuit\fGD152A\f(BK/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly).\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP600\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B20:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\funit\f(t\bilg\bte)\ffrom\f
connector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fre\br\f
l\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f3,\f
circuit\fCLS09F\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
\f\f
\f\f
Стр. 11 из 16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545988&gui...procarmanuals.com
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Page 3143 of 4402
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB21.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B21:\bCHECK\bTHE\bGROUND\bCONNECTION\bAT\bTHE\bRIGHT-HAND\bREAR\bLAMP\b
(TAILGATE)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f2,\f
circuit\fGD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(t\bilg\bte).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fre\br\fl\bmp\funit\f(t\bilg\bte)\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bALL\bOR\bONE\bPARKING\bLAMP(S),\bTAIL\bLAMP(S)\bOR\b
LICENCE\bPLATE\bLAMP(S)\bIS/ARE\bPERMANENTLY\bLIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fp\brking\fl\bmps.\f2\b
Are\f\bll\fp\brking\fl\bmps\fperm\bnently\flit?\f
Yes\bGO\fto\fC2 .\f\f
No\b -
\fLeft-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\fGO\f
to\f
C10 .\f\f
-\f R
ight-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\f
GO\fto\fC10 .\f\f
-\f L
eft-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f GO\f
to\f
C11 .\f\f
\f\f
\f\f
Стр. 12 из
16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545988&gui...procarmanuals.com
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Page 3147 of 4402
Sm\brt\fJunction\fBox,\fconnector\fC1BP02A,\fpin\f40.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
C11:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bREAR\b
PARKING\bLAMPS\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fp\brking\fl\bmps.\f4\b
Are\fthe\fre\br\fp\brking\fl\bmps\fperm\bnently\flit\fon\fone\f
side?\f
Yes\b -\fLeft-h\bnd\fre\br\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\f
the\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\f
short\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
Sm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f50.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRight-h\bnd\fre\br\fp\brking\fl\bmp\fperm\bnently\flit:\f
Use\fthe\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f
51.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
C12:\bCHECK\bTHE\bCIRCUITS\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLICENSE\b
PLATE\bLAMPS\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\flicense\fpl\bte\fl\bmps.\f4\b
Do\fthe\flicense\fpl\bte\fl\bmps\fillumin\bte\fcontinuously?\f
Yes\b Use\fthe\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f
52.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
Стр. 16 из 16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545988&gui...procarmanuals.com
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Page 3153 of 4402
![FORD S-MAX 2006 Service Manual PDF LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\](/img/11/56999/w960_56999-3152.png "FORD S-MAX 2006 Service Manual PDF LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\")
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A9:\bCHECK\bCIRCUIT\bCAT19A\b(VT)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\bTHE\b
TRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f6,\fcircuit\fCAT19A\f(VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA10 .\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
A10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bTRAILER\b
MODULE\b(TRM)\bFOR\bOPEN\bCIRCUIT
NOTE:\fKeep\fthe\fbr\bke\fped\bl\fdepressed\fduring\fthe\ffollowing\fme\bsurement.\f
Disconnect\fTRM\ffrom\fconnector\fC4AT23-C.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTRM,\fconnector\f
C4AT23-C,\fpin\f3,\fcircuit\fCLS44E\f(VT/BN),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP451\f\bnd\fthe\fTRM\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bREAR\bFOG\bLAMPS\b
SWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
Switch\fon\fthe\fREAR\fFOG\fLAMPS.\f2\b
Switch\fon\fthe\fdipped\fbe\bm.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f4\b
\f\f
\f\f
Стр. 6 из 14
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