fuse FORD S-MAX 2006 Service Repair Manual

Po\f\fible concern\f with corrective mea\fure\f
NOTE:\fInstructions\fon\fgener\bl\fnoise\f\bre\fsumm\brized\fsep
\br\btely\fin\fthe\fNoise,\fVibr\btion\f
\bnd\fH\brshness\fsection.\fThese\fc\bn\fbe\fuseful\fwhen\fse\brching\ffor\fthe\fc\buses\fof\fwind\fnoises.\f
There\ffollows\f\bn\foutline\fof\fthe\fpossible\fconcerns\frel\b
ting\fto\fwind\fnoises.\fSelected\fex\bmples\f
\bre\fgiven\fshowing\fthe\fc\buses\fof\fwind\fnoises\f\bnd\fthe\fw\bys\fin\fwhich\fthey\fc\bn\fbe\felimin\bted.\f
They\f\bre\fintended\fto\fprovide\ftroubleshooting\ftips\f\bnd\fsuggestions\ffor\fthe\fuser\fbut\fdo\fnot\f
represent\f\bn\fexh\bustive\ff\bults\flist.\fThe\ftopics\f\bre\fsubdivided\fby\fthe\fdifferent\fgroups\fof\f
components.\f\f
The\ftest\fprocedures\fdescribed\fin\fthe\fNoise,\fVibr\btion\f\bnd\fH\brshness\fsection\fc\bn\fbe\fused\f
when\ftroubleshooting.\f
Seal\f
In\fgener\bl,\fse\bls\f\bre\fvery\fimport\bnt\fwhen\felimin\bting\fwind\fnoises.\fSpeci\bl\f\bttention\fshould\f
\b l

w\bys\fbe\fp\bid\fhere\fto\fthe\fpossible\fc\buses\fof\fwind\fnoises.\f
unusu\bl\fnoise?
NoStep\f7.
5thDetermine\fthe\fsource\fof\fthe\fnoise.\fC\bn\fthe\fc\buse\fbe\f determined?YesElimin\bte\fthe\fnoise\for\f
c\brry\fout\f\b\frep\bir\f\bs\fthe\f c\bse\fm\by\fbe.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f6.
6thDetermine\fthe\fp\bth\fof\fthe\fnoise\fusing\fthe\fstethoscope.\f
By\fw\by\fof\f\b\ftri\bl,\fm\bsk\fthe\fsuspected\f\bre\b\for\f
components\for\fremove\fthem.\fC\bn\fthe\fc\buse\fbe\f determined?
YesElimin\bte\fthe\fnoise\for\f
c\brry\fout\f\b\frep\bir\f\bs\fthe\f c\bse\fm\by\fbe.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f7.
7thCheck\fthe\fvehicle\ffor\fin\bdequ\bte\for\fd\bm\bged\fse\bls.\fThe\f
se\bling\fof\f\b\fvehicle\fc\bn\fbe\fchecked\fusing\fthe\f
stethoscope,\fthe\fpowder\ftest,\fthe\fsmoke\ftest\f\bnd\fthe\f
ultr\bsonic\fdetector.\f(See\funder\ftest\fmethod.)\fCould\f\b\f le\bk\fbe\fdetected?
YesRenew\fthe\fse\bl\for\f
perform\fthe\f\bppropri\bte\f
rep\bir\f\bs\fnecess\bry.\fCheck\fwhether\fthe\f
me\bsures\fh\bve\fbeen\f successful.
NoStep\f8.
8thUnder\fcert\bin\fcircumst\bnces\fthere\fm\by\fbe\f\b\f
construction\bl\fproblem\fwhich\fis\fnot\fyet\fknown\f\bbout.\f Record\fthe\fproblem\fin\f\bn\fExpress\fService\fReport\f\bnd\f
send\fit\fon\fby\fthe\fusu\bl\fmethod.\f
Стр. 6 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su

If\fthe\forigin\bl\fmounting\fpoints\fof\fthe\froof\fmoldings\f\bre\fin\fgood\fcondition,\fthe\ffixing\fc\bn\fbe\f
improved\fusing\fsilicone\fse\bl\bnt\f-\brrow-\fif\fnecess\bry.\fAlign\for\frenew\fthe\fse\bls\fof\fthe\froof\f
r\bil.\fReduce\fthe\fcle\br\bnces\fof\fthe\fmounting\fgrooves.\f\f
Corrective mea\fure\f\f
If\fthe\forigin\bl\fmounting\fpoints\fof\fthe\froof\fmoldings\f\bre\fin\fgood\fcondition,\fthe\ffixing\fc\bn\fbe\f
improved\fif\fnecess\bry\fusing\fsilicone\fse\bl\bnt\f -arrow-.\f
Exterior mirror\f \f
Exterior\fmirrors\for\fcovers\fof\fexterior\fmirrors\fwhich\f\bre\fnot\fcorrectly\fmounted\fc\buse\fnoises.\f
The\fcover\fmust\flie\fevenly\fon\fthe\fcomponent\f\bnd\fmust\fnot\flift\fduring\fdriving.\fThere\f\bre\f
ducts\fpresent\fon\fthe\fdoors\ffor\fthe\felectric\bl\for\fmech\bnic\bl\f\bdjusters\ffor\fthe\fexterior\f
mirrors.\fIf\fthere\f\bre\fle\bks,\fwind\fnoises\fwill\fbe\fc\bused.\fHoles\fc\bn\f\blso\fbe\fpresent\f\bt\fthe\f
tr\bnsition\fto\fother\fcomponents.\f
Exterior\fmirror\fse\bls\f
There\f\bre\fducts\fpresent\fon\fthe\fdoors\ffor\fthe\felectric\bl\for\fmech\bnic\bl\f\bdjusters\ffor\fthe\f
exterior\fmirrors.\fIf\fthere\f\bre\fle\bks,\fwind\fnoises\fwill\fbe\fc\bused.\fHoles\fc\bn\f\blso\fbe\fpresent\f\bt\f
the\ftr\bnsition\fto\fother\fcomponents.\f
Remedi\bl\fAction\f
If\fthere\fis\fin\bdequ\bte\fse\bling\fof\fthe\ffo\bm\fse\bls\f -2-\fthey\fmust\fbe\frepl\bced\for\fsupplemented\f
with\fsuit\bble\fm\bteri\bl.\fTr\bnsitions\fto\fother\fcomponents\fc\bn\fbe\fse\bled\fwith\fbutyl\fse\bling\f
compound\f -1-.\f
Molding\f, cover\f, door handle\f, wind\fhield wi\ber arm\f \f
Moldings\f\bnd\fcovers\fespeci\blly\ftend\fto\fc\buse\fwind\fnoises\fbec\buse\fof\ftheir\floc\btion.\fThese\f
components\finterrupt\fsmooth\fbodywork\fsurf\bces\f\bnd\f\bir\fturbulence\ftherefore\f\brises\f\bt\fthe\f
edges.\fIf\fthere\f\bre\fnoise\fconcerns\fin\fthe\f\bre\b\fof\fthe\fdoors,\fcheck\fespeci\blly\ffor\fg\bps\f\bnd\f
projections.\fMoldings\fmust\fnot\fst\bnd\f\bw\by\ffrom\fthe\fbodywork\for\fthe\fdoor.\fThere\fmust\fnot\f
be\f\bny\fg\bps\for\fdiscontinuities\f\bt\fthe\floc\btion\fof\fjoints.\f
Incorrectly\f\bdjusted\fwindshield\fwiper\f\brms\fc\bn\fc\buse\fwind\fnoises.\fEspeci\blly\fif\fthey\f\bre\ftoo\f
f\br\fover\fthe\fgl\bss\fsurf\bce\fwhen\fin\fthe\frest\fposition.\f
Wind\fnoises\fin\fthe\ftr\bnsition\f\bre\b\fbetween\fthe\f\bir\fcowl\fcover\f\bnd\fthe\fwing\for\fthe\f
windshield\fc\bn\fbe\fc\bused\fby\f\bn\fincorrectly\finst\blled\f\bir\fcowl\fcover.\fAt\fhigh\f\bir\fspeeds\fthe\f
\bir\fcowl\fcover\fm\by\flift\f\bnd\fnoises\fwill\fthen\foccur.\f
Bec\buse\fof\ftheir\fnecess\bry\fmech\bnic\bl\ffe\btures,\fdoor\fh\bndles\fh\bve\f\b\fr\bnge\fof\fopenings\f\bnd\f
edges\fwhich\f\bllow\fnoise\fto\fbe\fgener\bted.\fThe\fdoor\fh\bndle\fc\bn\fbe\fm\bsked\foff\ffor\ftesting\f
purposes.\fIf\f\b\freduction\fin\fwind\fnoises\fis\fnoticed,\fin\bdequ\bte\fse\bling\fm\by\fbe\fthe\fre\bson\ffor\f
the\fnoises.\f\f
Remedi\bl\fAction\f
Openings\fwhich\f\bre\fused\fto\fsecure\ftrim\fp\bnels\fmust\fbe\fchecked\ffor\fle\bks.\fAny\fle\bks\ffound\f
c\bn\fbe\frectified\fusing\fbutyl\fstrips.\f\f \f\f
Стр. 10 из
11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su

reduce\fthe\fmovement\fof\fthis\fm\bss\f\bccordingly\f(e.g.\fbumper\fon\fch\bssis).\f
D\bmping\f\bffects\fthe\freson\bnce\fof\f\bn\fobject\for\fsystem.\f
I\folation\f
In\foscill\btion\ftechnology,\fthe\fterm\fisol\btion\fme\bns\fdecoupling\f(sep\br\btion)\fof\fcomponents\f
\bnd\fsystems.\fAn\fengine\fis\fmounted\fin\fsprung\felements,\fso\fth\bt\f\bs\flittle\foscill\btion\f\bs\f
possible\fis\fp\bssed\fto\fthe\fvehicle.\f
In\f\butomotive\ftechnology,\fthe\fisol\btion\ftechnique\fused\fis\fne\brly\f\blw\bys\frubber\fmounting.\f
Rubber\fh\bs\f\b\fl\brge\fintern\bl\fd\bmping\fc\bp\bcity.\fThe\fel\bsticity\fof\fthe\frubber\f\bcts\flike\f\b\fspring.
\f
Ab\for\btion \f
Sound\fw\bves\f\bre\freflected\ffrom\fh\brd\fsurf\bces\fThrough\fthe\fuse\fof\f\bbsorption\fm\bteri\bl,\f
sound\fw\bves\fhit\fsoft\fsurf\bces\f\bnd\f\bre\f\bbsorbed\fby\fthem.\f
The\fcomposition\f\bnd\fthickness\fof\fthe\fm\bteri\bl\fused\fpl\bys\f\bn\fimport\bnt\frole\fhere.\fA\fsoft\f
surf\bce,\fdepending\fon\fits\fcomposition,\f\bbsorbs\fthe\fsound\fw\bves\f\bnd\freduces\ftheir\fenergy.\f
NVH\felements\f
NVH\felements\f\bre\finst\blled\fto\fprevent\f\birborne\fsound\ftr\bnsfers\fto\fthe\fp\bssenger\f
comp\brtment\fin\fdifferent\fbody\fc\bvities.\f
ItemDesc\biptio\f
1C-pill\br\f\bre\b
2B-pill\br\f\bre\b
\f
Стр. 2 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su

On\fthe\fFocus\f2004.75\f(07/2004-)\fthese\felements\f\bre\floc\bted\fin\fthe\fc\bvities\fof\fthe\fA,\fB\f\bnd\f
C\fpill\brs.\fOn\fthe\fest\bte\fversion,\fthey\f\bre\f\blso\floc\bted\fin\fthe\fD\fpill\brs.\f
The\fNVH\fm\bteri\bl\fconsists\fof\f\b\fc\brrier\fpl\bte\fwhich\fh\bs\fcompressed\fisol\btion\fm\bteri\bl\f\bt\fthe\f
edges.\fIn\fthe\fdrying\fsystem\fof\fthe\fp\binting\fequipment\fused\fin\fproduction,\fthe\fbody\fis\f
he\bted\fto\f\bpprox.\f170°\fC.\fAt\fthis\ftemper\bture\fthe\fisol\btion\fm\bteri\bl\fexp\bnds\fto\fse\bl\fthe\f
g\bp\fbetween\fthe\fc\brrier\fpl\bte\f\bnd\fthe\fbodywork.\f
NOTE:\fNVH\felements\fmust\fnot\fbe\fd\bm\bged\fduring\fwork\fon\f
the\fvehicle\fbody.\fNVH\f
elements\fdeformed\fthrough\fimp\bct\fmust\f\blw\bys\fbe\frepl\bced.\fPU\f\bdhesive\fmust\f\blw\bys\f
be\f\bpplied\fto\fthe\fedges\fof\fnew\f\bnd\freused\fNVH\felements\fduring\frep\bir\fwork.\f
For\fthe\fex\bct\finst\bll\btion\fposition\fof\f\bn\fNVH\felement ,
\fple\bse\frefer\fto\fthe\fvehicle-specific\f
rep\bir\finstructions.\f
If\f\bn\fNVH\felement\fis\fto\fbe\freused,\fthe\fbonding\fon\fthe\fbody\fp\bnel\fmust\fbe\fdet\bched.\fTo\fdo\f
this,\fthe\fbody\fp\bnel\fmust\fbe\fhe\bted\fin\fthe\f\bre\b\f\bround\fthe\fNVH\felement.\fThe\fbonding\fc\bn\f
be\fdet\bched\f\bt\f\bpprox.\f170°\fC.\fThe\fd\bm\bged\fp\bnel\fp\brt\fc\bn\fnow\fbe\fc\brefully\fdism\bntled.\f
Before\finst\blling\fthe\fnew\fp\bnel\fp\brt,\f\b\fPU\f\bdhesive\fmust\fbe\f\bpplied\fto\fthe\fcont\bct\f\bre\bs\f
between\fthe\fp\bnel\f\bnd\fthe\fNVH\felement.\f
Test\ftechniques,\fme\bsuring\fdevices\f
The\fshortest\froute\fto\f\bn\f\bccur\bte\fdi\bgnosis\fresults\ffrom:\f

gener\bl\finform\btion\fon\fthe\fproblem\fvehicle\f\bnd\f\b\fcomp\brison\ftest\fwith\f\b\fvehicle\fof\fthe\f
s\bm

e\fconstruction,\fwithout\fNVH\fproblems.\f\f

vehicle\fhistory,\fincluding\frep\bir\fhistory\f\bnd\fus\bge\fp\btterns.\f\f

condition\fhistory,\fespeci\blly\f\bny\frel\btionship\fto\frep\birs\for\fsudden\fch\bnge.\f\f

knowledge\fof\fprob\bble\fc\buses.\f\f

\bpplic\btion\fof\fdi\bgnosis\fprocedures\fin\fwhich\fthe\fvehicle\fis\fsplit\finto\fcorresponding\f\bre\bs.\f
The\fdi\bgnosis\f\bnd\fcorrection\fof\fnoise,\fvibr\btion\f\bnd\fh\brshness\fconcerns\frequires:\f
gener\bl\finform\btion\fon\fthe\fproblem\fvehicle\f\bnd\f\b\fcomp\brison\ftest\fwith\f\b\fvehicle\fof\fthe\f
s\bm

e\fconstruction,\fwithout\fNVH\fproblems.\f\f

vehicle\fhistory,\fincluding\frep\bir\fhistory\f\bnd\fus\bge\fp\btterns.\f\f

condition\fhistory,\fespeci\blly\f\bny\frel\btionship\fto\frep\birs\for\fsudden\fch\bnge.\f\f

knowledge\fof\fprob\bble\fc\buses.\f\f

\bpplic\btion\fof\fdi\bgnosis\fprocedures\fin\fwhich\fthe\fvehicle\fis\fsplit\finto\fcorresponding\f\bre\bs.\f
NOTE:\fThe\fdi\bgnosis\fof\fdroning\fproblems\fis\fone\fof\fthe\fmost\fdifficult\ft\bsks\fin\fthe\fNVH\f
\b r

e\b.\fWith\fthe\fexception\fof\finst\blled\fcomponents\funder\fstress,\f\b\fcert\bin\fdi\bgnosis\fof\f
droning\fproblems\f(or\fboom)\fon\fcustomer\fvehicles\fm\bkes\fgre\bt\fdem\bnds\fon\fthe\f
\butomotive\ftechnici\bn.\fThe\fperform\bnce\fof\fme\bsuring\fequipment\f\bnd\ftheir\fpr\bctice-
3A-pill\br\f\bre\b
ItemDesc\biptio\f
1NVH\felement
2PU\f\bdhesive \f\f
Стр. 3 из
6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su

orient\bted\f\bpplic\btion\fc\bn\fonly\fbe\fobt\bined\fthrough\fsuit\bble\finstruction\f(NVH\ftr\bining).\f
The\fsuccessful\fuse\fof\fthese\fdevices\frequires\f\b\fgre\bt\fde\bl\fof\fexperience\fon\fthe\fp\brt\fof\fthe\f
user.\f\f
The\fdi\bgnosis\f\bnd\fcorrection\fof\fnoise,\fvibr\btion\f\bnd\fh
\brshness\fconcerns\frequires:\f

\b\fro\bd\for\fsystem\ftest\fto\fdetermine\fthe\fex\bct\fn\bture\fof\fthe\fconcern.\f
An\blysis\fof\fpossible\fc\buses:\f
checking\fof\fthe\fc\buse\f\bnd\felimin\btion\fof\fthe\ff\bults\ffound.\f\f

\b\fro\bd\ftest\for\fsystem\ftest\fto\fm\bke\fsure\fthe\fconcern\fh\bs\fbeen\fcorrected\for\fbrought\fb\bck\f
to

\fwithin\f\bn\f\bccept\bble\fr\bnge.\f\f

It\fis\foften\fvery\fdifficult\fto\floc\bte\fnoises\fth\bt\f\bre\f\budible\fin\fthe\fp\bssenger\fcomp\brtment\f
b\bs

ed\fon\fthe\fproblem\fdescription\fprovided\fby\fthe\fcustomer\f\bnd\fthe\fro\bd\ftests\f
performed.\fThe\fdirection\fof\fthe\fnoise\fc\bn\fbe\fdetected\fsubjectively,\fbut\fthe\fsource\fof\fthe\f
noise\fc\bnnot\fbe\ffound.\f
NOTE:\fFor\f\b\fselection\fof\fsimple\ftest\ftools,\fsee\fthe\fwind\fnoises\fsection.\f
El
ectronic NVH te\fter \f
NOTE:\fBefore\fusing\fthe\fNVH\ftester\fin\fthe\fservice,\fthe\f
service\ftechnici\bn\fshould\ft\bke\fp\brt\f
in\f\bn\fNVH\ftr\bining\fcourse\fto\fensure\feffective\fuse\fof\fthis\fdevice\fduring\fthe\fro\bd\ftest.\fA\f
description\fof\fthe\ffunction\f\bnd\f\bpplic\btion\fof\fthe\fNVH\ftester\fis\fenclosed\fwith\fthe\fdevice.\f
The\fme\bsuring\fdevice\fdescribed\fbelow\fis\fused\ffor\fdi\bg n
osis\fof\fthe\fsolid-borne\fsound\f\bnd\f
solid-borne\fsound\ftr\bnsmission\fp\bths.\fThe\fdevice\fis\fp\brticul\brly\fsuit\bble\ffor\fmedium\f\bnd\f
high\ffrequency\fnoise\f\bn\blyses.\fIt\fprincip\blly\fen\bbles\fnoise\fdi\bgnosis\fin\fthe\f\bre\b\fof\fsolid-
borne\fsound\f\bnd\fhelps\fto\fidentify\fsolid-borne\fsound\ftr\bnsmission\froutes.\f\f
In\forder\fto\fobt\bin\f\b\fpositive\fdi\bgnosis\fof\fdroning\fproblems\f(low\ffrequency\fnoises)\f\bnd\ftheir\f
sources,\fyou\fmust\fh\bve\fsufficient\fexperience\fof\fhow\fto\fuse\fthis\fme\bsuring\fdevice.\f
The\fdevice\fworks\f\bccording\fto\fthe\ffollowing\foper\bting\fprinciple:\fAccelerometers\f
(tr\bnsmitters)\f\bre\ffitted\fon\fv\brious\fvehicle\fcomponents\for\fbody\f\bre\bs.\fThe\fsign\bls\frecorded\f
here\fc\bn\fbe\flistened\fto\fone\f\bfter\fthe\fother\fon\fhe\bdphones\for\fspe\bkers\fvi\b\fthe\fdifferent\f
ch\bnnels.\fSimult\bneous\fillustr\btion\fof\fsever\bl\for\f\bll\fme\bsuring\fch\bnnels\f(for\fcomp\brison)\fis\f
only\fpossible\fvisu\blly\fon\fthe\fdispl\by\fof\fthe\fme\bsuring\fdevice.\f
L\byout\f\bnd\foper\btion:\f

The\ftest\fdevice\fh\bs\fsix\fdifferent\fch\bnnels\ffor\fnoise\fdi\bgnosis.\f\f

E\bch\fch\bnnel\fis\fm\brked\fin\fcolor\fon\fthe\ftermin\bl,\fc\bble\f\bnd\ftest\fdevice.\f\f

The\fsolid-borne\fsound\frecorded\fis\ftr\bnsmitted\fto\fthe\ftest\fdevice\for\fthe\fhe\bdphones\fby\f
th

e\fm\bgnetic\f\bccelerometers\f(tr\bnsmitters).\f\f

There\fis\f\bn\f\bmplifier\fon\fthe\ftest\fdevice\fwith\fwhich\fthe\fsign\bl\fstrength\f\bnd\fthe\f
co

rresponding\fch\bnnel\fc\bn\fbe\fset.\f\f

Only\fthe\fnoises\ffrom\f\b\ftr\bnsmitter\f\bre\ftr\bnsferred\fto\fthe\fhe\bdphones.\f\f

All\fconnected\fc\bbles\fc\bn\fbe\fvisu\blly\fillustr\bted\findividu\blly\for\fsimult\bneously\fon\fthe\f
di

spl\by.\f\f

The\ftest\fdevice\fs\bves\fthe\frecorded\fd\bt\b.\f\f
\f
Стр. 4 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su

The\frecorded\fd\bt\b\fc\bn\fbe\fimported\fto\f\b\fPC\f\bnd\fev\blu\bted.\f
The\fNVH\ftester\fis\fequipped\fin\f\bddition\fwith\fmobile\fm\bgnetic\fsensors\fwhich\f\bre\fp\brticul\brly\f
su
it\bble\ffor\fthe\ffollowing\fnoise\ftests:\f

Intern\bl\fnoises\f\bt\fthe\fd\bshbo\brd\f\f

Engine\fnoise\f\f

Electric\bl\fnoises\f(sp\brking/volt\bge\ftr\bnsmissions)\f\f

Wind\fnoises\f\f

V\bcuum\f-\fle\bks\f
Cha\f\fi\f noi\fe te\fter (cha\f\fi\f ear) \f
Us
ed\fto\fdi\bgnose\fsolid-borne\fsound\f\bnd\fits\ftr\bnsmission\froutes.\fThe\fdevice\fis\fp\brticul\brly\f
suit\bble\ffor\fmedium\f\bnd\fhigh\ffrequency\fnoise\f\bn\blysis\f\bnd\fprincip\blly\fen\bbles\fnoise\f
di\bgnosis\fin\fthe\f\bre\b\fof\fsolid-borne\fsound\f\bnd\fhelps\fto\fidentify\fsolid-borne\fsound\f
tr\bnsmission\froutes.\f
In\forder\fto\fobt\bin\f\b\fpositive\fdi\bgnosis\fof\fdroning\fproblems\f(low\ffrequency\fnoises)\f\bnd\ftheir\f
sources,\fyou\fmust\fh\bve\fsufficient\fexperience\fof\fhow\fto\fuse\fthis\fme\bsuring\fdevice.\f
L\byout\f\bnd\foper\btion:\f
The\ftest\fdevice\fh\bs\fsix\fdifferent\fch\bnnels\ffor\fnoise\fdi\bgnosis.\fThis\fme\bns\fth\bt\fsix\f
microphones\fequipped\fwith\fcl\bmps\fc\bn\fbe\f\btt\bched\fto\fdifferent\fcomponents\fon\fthe\fvehicle.\f
The\femitted\for\ftr\bnsmitted\fsolid-borne\fsound\fwill\fbe\ftr\bnsferred\ffrom\fmicrophone\fto\fthe\f
he\bdphones.\fThere\fis\f\bn\f\bmplifier\fbetween\fthe\fmicrophone\f\bnd\fthe\fhe\bdphones\f\bt\fwhich\f
the\fsign\bl\fstrengths\f\bnd\fthe\fcorresponding\fch\bnnel\fc\bn\fbe\fset.\f
Only\fthe\fnoises\ffrom\fone\fmicrophone\f\bre\ftr\bnsferred\fto\fthe\fhe\bdphones.\fE\bch\fch\bnnel\fis\f
color-coded\fon\fthe\fcl\bmp,\fc\bble\f\bnd\f\bmplifier.\f
NOTE:\fIn\forder\fto\fbe\f\bble\fto\frel\bte\fthe\fpositions\fof\f t
he\fdifferent\fmicrophones\fduring\fthe\f
test\fprocess,\fthey\f\bre\fentered\fin\f\b\fspeci\bl\ftest\fsheet\f\bccording\fto\ftheir\fcolors.\f
Microphones,\fcl\bmps\f\bnd\fc\bbles\fmust\fbe\fc\brefully\frouted\f\bnd\f\btt\bched.\f\f
Te\ft \broce\f\f (exam\ble for tran\fmi\f\fion noi\fe): \f

Att\bch\fmicrophones\fto\fv\brious\fpositions\fon\fthe\ftr\bnsmission\for\fmountings.\fThis\ffirst\f
\bll

ows\fthe\fsource\fof\fthe\fnoise\fto\fbe\fdetermined,\f\bnd\fthen\fthe\fpossible\ftr\bnsfer\froutes.\f\f

A\fro\bd\ftest\fc\bn\fbe\fperformed\f\bfter\f\bll\fthe\fcl\bmps\fh\bve\fbeen\f\btt\bched\fto\fthe\fvehicle\f\bnd\f
\bll

\fthe\fc\bbles\fconnected\fto\fthe\f\bmplifier.\f\f

Firstly,\f\bll\fthe\fch\bnnels\f\bre\fswitched\fthrough\fone\f\bfter\fthe\fother\fin\fneutr\bl,\fto\fcheck\fthe\f
op

er\btion\fof\fthe\fdifferent\fch\bnnels\f\bs\fwell\f\bs\fthe\fnoise\flevel\fin\fneutr\bl.\f\f

During\fthe\fro\bd\ftest,\f\bll\fch\bnnels\f\bre\flistened\fto\fin\fthe\fdifferent\fge\brs,\fengine\fspeeds,\f
ve

hicle\fspeeds\f\bnd\flo\bds.\fThis\fprocedur\bl\fmethod\fpermits\fun\bmbiguous\fdi\bgnosis\fof\fthe\f
c\buse\fof\fthe\fnoise\f\bnd\fthe\froute\fof\fthe\fnoise\funtil\fit\fenters\fthe\fbodywork\fstructure.\f\f

The\fch\br\bcteristics\fof\fthe\fnoise\fwhich\fis\fthe\fc\buse\fof\fthe\fconcern\fshould\fm\btch\fthose\fof\f
th

e\fnoise\fwhich\fis\fhe\brd.\fThis\fme\bns\fcomp\bre\fthe\fsound.\f\f

Depending\fon\fthe\finput\fsign\bl\flevel,\fthere\fm\by\fbe\f\b\fgre\bt\fde\bl\fof\fdifference\fin\fthe\fnoise\f
le

vel\fin\fthe\findividu\bl\fch\bnnels.\f\f
\f
Стр. 5 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su

The\fcr\bsh\felement\fc\bn\fbe\fch\bnged\fvery\fquickly\fbec\buse\fof\fthe\fthre\bded\fconnections.\fThe\f
re\br\fcr\bsh\felement\fis\fidentic\bl\fon\fboth\fvehicle\fv\bri\bnts.\f
The\fmounting\ffor\fthe\ftowing\feye\fis\fintegr\bted\fin\fthe\ffront\f\bnd\fre\br\fcr\bsh\felement.\f
Cr\bsh\felement\f
\f\f
De\fcri\btion
Front\f
Re\br\f
Mountings\ffor\fthe\ftowing\feyes\f
L\bser\fweld\fse\bms\fon\fthe\fside\fmembers\f
L\b

ser\fweld\fse\bms\f\bre\floc\bted\fon\fthe\ffront\f\bnd\fre\br\fside\fmembers.\fThese\fl\bser\fweld\fse\bms\f
\bre\fuse\fto\fjoin\fbody\fcomponents\fof\fdifferent\fm\bteri\bl\fqu\blity\f\bnd\fdifferent\fm\bteri\bl\f
thickness\fto\fe\bch\fother.\f
Cut\floc\btions\fex\bctly\fon\fthe\fl\bser\fweld\fse\bms\f\bre\fnot\fpermitted,\f\bs\f\bt\fpresent\fno\fjoining\f
techniques\f\bre\f\bpproved\ffor\fuse\fin\frep\bir\fprocedures\fth\bt\fwould\fre-
cre\bte\fjoins\fof\fthe\fs\bme\f
qu\blity.\f
NOTE:\fIn\fthe\fevent\fof\fd\bm\bge\for\frep\bir\fwork\fin\fthese\f\b
re\bs,\fthe\fcorresponding\f
requirements\fis\fsubsection\f501-27\f\bnd\f501-30\fmust\fbe\ft\bken\finto\f\bccount.\f
Loc\btion\fof\fthe\fl\bser\fweld\fse\bms\f\bt\fthe\ffront\fend\f(S-M
AX\f\bnd\fG\bl\bxy)\f
Item
1
2
Ar

rows
\f
Part Number -
-
-
Стр. 2 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su

\f\fDe\fcri\btion
Qu\brter\fp\bnel\f/\fre\br\fl\bmp\fmounting\fp\bnel\f
Re\br\fside\fmember\f/\fwheelhouse\freinforcement\f
Apron\fp\bnel\freinforcement\f/\fA-pill\br\f
These\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\f\bt\f\bnother\fpl\bce\fif\f\b\frep\bir\fis\f
pe
rformed.\f
NOTE:\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th

e\fsm\bllest\f\bmount\fof\fbr\bzing\fm\bteri\bl\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bms.\f\f

When\fperforming\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody,\fthe\frelev\bnt\frequirements\fis\f
su

bsection\f501-27,\f501-29\f\bnd\f501-30\fmust\fbe\fobserved.\f
High\fstrength\f\bnd\fsuper\fhigh\fstrength\fsteel\fp\bnels\f
High\fstrength\f\bnd,\fin\fsome\fc\bses,\fsuper\fhigh\fstrength\fsteel\fp\bnels\f\bre\fused\fon\fboth\fvehicle\f
v\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy).\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fhigh\fstrength\fs t
eel\fp\bnels\fgiven\fin\fsubsection\f501-
25\fmust\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
The\fA\f\bnd\fB-pill\br\freinforcements\f\bre\fm\bde\fof\fsuper\fh i
gh\fstrength\fUsibor\fsteel\f(1500).\f
These\fcomponents\fmust\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\fp\brt\fduring\frep\birs.\fRepl\bcement\f
of\fp\brti\bl\fsections\fis\fnot\fpermitted,\f\bs\fthe\frequired\fMIG\fcontinuous\fse\bm\fin\fthe\fcut\f\bre\b\f Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su

\f\fDe\fcri\btion
Lugg\bge\fcomp\brtment\fre\br\ffloor\fp\bnel\f
Re\br\fside\fmember\f
NVH\felements\f
NV

H\felements\f\bre\fused\fin\fv\brious\fbody\fc\bvities\fto\fprevent\fthe\ftr\bnsfer\fof\fnoise\fto\fthe\f
vehicle\finterior.\f
NOTE:\fNVH\felements\fmust\fnot\fbe\fd\bm\bged\fduring\fwork\fon\f
the\fvehicle\fbody.\fIn\fthe\fevent\f
of\frep\bir\fwork\fin\fthese\f\bre\bs,\fthe\fcorresponding\frequirements\fin\fsubsections\f501-27\fto\f
501-30\fmust\fbe\ft\bken\finto\f\bccount.\fDeformed\fNVH\felements\fmust\f\blw\bys\fbe\frenewed.\f
Inst\bll\btion\floc\btions\fon\fthe\fA-pill\br,\fS-MAX\f\bnd\fG\bl\b
xy\f
Item
1
2
\f
Part Number -
-
Стр. 13 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - Vehicle S\becific
Information and Tolerance Check\f -
Underbody Tolerance Check
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1. Fr\bme\fdimensions,\fS-MAX\f(quick\fme\bsurements\fusi
ng\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
125\fmm\f
(probe)330\fmm
225\fmm\f
(probe)190\fmm
325\fmm\f
(probe)50\fmm
4
535\fmm\f
(probe)160\fmm
625\fmm\f
(probe)170\fmm
725\fmm\f
(probe)270\fmm
825\fmm\f
(probe)350\fmm
925\fmm\f
(probe)350\fmm
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842040&gui...procarmanuals.com
http://vnx.su