torque FORD S-MAX 2006 Service Repair Manual

Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 10\fNm
\f
\f\f
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I\fstallatio\f\b5.
Torque:\b 5
\fNm\f
1. CAUTION:\fIf\finst\blling\f\b\fnew\fb\bttery,\f
o n

ly\finst\bll\fthe\fspecified\fb\bttery\ftype.\f\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
Re

fer\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fSpecific\btions).\f
\f\f
\f
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratec-HE\b(107kW/145PS)\b-\b
MI4/2.0L\bD\fratec-HE\bFlex\bF\fel\b
(107kW/145PS)\b-\bMI4/2.3L\bD\fratec-HE\b
(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2. \f
3. Remove\fthe\f\bccessory\fdrive\fbelt.\f Refer\fto:\fAccessory\fDrive\fBelt\f(303-05A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\fwiring\fh\brnesses.\f
Torque:\b 15\fNm
\f
\f\f
\f
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Installation\b5. \f\f
1. T

orque:\b25\fNm
\f
2. Torque:\b 47\fNm
\f
6. NOTE:\fThe\ffollowing\fstep\fis\fonly\frequired\fif\f\b\f
st

ud\fis\floosened\fwhen\fthe\fnut\fis\fremoved.\f
Torque:\b 47\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bEcoBoost\bSCTi\b(149kW/203PS)\b-\bMI4S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Int\bke\fM\bnifold\f(303-01B\fEngine\f-\f
2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
5. \f\f 2.Torque:\b 15\fNm
\f
3. Torque:\b 24\fNm
\f
\f\f
\f
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Installation\b12.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluid.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\bm\bged.\f Torque:\b 23\fNm
\f
13. Torque:\b 10\fNm\f
14. NOTE:\fInst\bll\f\bll\fthe\fbolts\ffinger\ftight\fbefore\f
fi

n\bl\ftightening.\f1. Torque:\b 1
5\fNm\f
2. Torque:\b 25\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\fPower\fSteering\fSystem\fFilling\f(211-00\f Steering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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Generator\band\bReg\flator\b-\bGenerator—1.8L\b
D\fratorq-TDCi\b(74kW/100PS)\b-\bLynx/1.8L\b
D\fratorq-TDCi\b(92kW/125PS)\b-\bLynx
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEq\fipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
C\bble\fties 1. Remove\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\fDrive\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
CAUTION:\f
M\bke\fsure\fth\bt\f
no\fstr\bin\fis\f
pl\bced\fon\fthe\f
refriger\bnt\f
lines.\f
NOTE:\fNote\f
the\fposition\fof\f
the\felectric\bl\f
connectors.
1.Torque:\b
Nm\f
2.
Secure\fthe\f
A/C\f
compressor\f
to\fthe\f
r\bdi\btor\f
support\f
br\bcket.
Genera\f\b
Equipment:\b
C\bble\fties
Torque:\b
Nm\f
3. \f\f
1.
Do\fnot\f
remove\fthe\f
gener\btor\f
decoupler\f
bolts\ffrom\f
the\f
gener\btor.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
3.
Torque:\b
Nm\f
\f
\f
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratorq-TDCi\b(85kW/115PS)\b-\b
DW/2.0L\bD\fratorq-TDCi\b(100kW/136PS)\b
-\bDW/2.0L\bD\fratorq-TDCi\b
(103kW/140PS)\b-\bDW/2.0L\bD\fratorq-
TDCi\b(118kW/160PS)\b-\bDW,\bEmission\b
Req\firements:\bStage\bIV/Stage\bV
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Re

fer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Acc

essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\ffuel\ffilter.\f
Refer\fto:\f Fuel\fFilter \f(310-01C\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f 1.Torque:\b 15\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Audio Uni\b An\benna \bo Connec\bor Cable—
VIN Pla\be Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-
\fPrint
Removal and Ins\balla\bion
General \fquipmen\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bnd

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\fStyle\f
Cod

e:\fS \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
7.Torque:\b 35\f
Nm\f
\f\f
\f\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Audio Uni\b An\benna \bo Connec\bor Cable—
Vehicles Wi\bh: Me\bal Roof Panel, VIN Pla\be
Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Ins\balla\bion
General \fquipmen\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\fStyle\f
Cod

e:\fM \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 35\fNm
\f
\f\f
\f\f
\f\f
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