FORD S-MAX 2006 Service Repair Manual

All vehicles
19. Tor\fue\b
1
\f23\fNm
\f
2\f24\fNm
\f
3\f65\fNm
\f
20. \f
21. Loc\bte\fAlignment\fTool\finto\fOil\fPump\f\bnd\fSe\bl\f Pocket\f\bnd\f\blign\fwith\fCr\bnk\fSprocket.\fSt\brt\f
tighten\fthe\ftiming\fch\bin\fhousing\fcover\fret\bining\f
bolts\fby\fh\bnd,\fin\fthe\fsequence\fshown.\f
Special Tool(s)\b 303-652\f
To r

\fue\b Alignment\fTool\f10\fNm
\f
1-5\f10\fNm
\f
6\f23\fNm
\f
7-19\f10\fNm
\f
22. Tor\fue\b
1\f10\fNm
\f
2\f23\fNm
\f
23. Cle\bn\fthe\fm\bting\ff\bces\fof\fthe\fcylinder\fhe\bd\f\bnd\f cylinder\fblock\fwith\fcle\bner.\f
Material\b Spoiler\fAdhesive\fKit\f2\fComponent\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

(WSK-M5B401-A1\f/\f2U7J-M2G376-AA)\f
24. N
OTE:\fThe\fthickness\f\bnd\fposition\fof\fthe\fnew\f
cy
linder\fhe\bd\fg\bsket\fmust\fbe\fthe\fs\bme\f\bs\f
th\bt\fof\fthe\fold\fone\f(hole/tooth\f\bnd\f
TOP/OBEN\fm\brked).\f
25. CAUTIONS:\f
M\b

ke\fsure\fth\bt\fnew\funoiled\fcylinder\f
he\bd\fbolts\f\bre\finst\blled.\f
Pl\bce\fthe\ftwo\fshort\fcylinder\fhe\bd\fbolts\f
on\fposition\f7\f\bnd\f10\f
NOTE:\fThe\fpistons\fmust\fnot\fbe\f\bt\fTDC.\f
Tighten\fthe\fcylinder\fhe\bd\fret\bining\fbolts\fin\fthe\f
se
quence\fshown\fin\ffour\fst\bges.\f
Tor\fue\b \f
20\fNm
\f
54\fNm
\f
90
°\f
M12x137\f70
°\f
M12x177\f90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
26. NOTE:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fin\fthe\f
no
rm\bl\fdirection\fof\frot\btion.\f
1. Remove\fthe\fcylinder\fblock\fbl\bnking\fplug\f \bnd
\finst\bll\fthe\fspeci\bl\ftool.\f
Special Tool(s)\b 303-193\f
2. R

ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\f
cr\bnksh\bft\fstops.\f
3. Make sure that the crankshaft does
not rotate during installation of the
special tool.Make sure that the
crankshaft is at the T\fC position
before locking the special tool.Using\f
the\fspeci\bl\ftool,\flock\fthe\fcr\bnksh\bft.\f
Special Tool(s)\b 303-393\f
27.

Using\fthe\fspeci\bl\ftool,\finst\bll\fthe\fcr\bnksh\bft\f
position\f(CKP)\fsensor\fret\bining\fbr\bcket.\f
Special Tool(s)\b 303-710\f
Tor

\fue\b 10\fNm
\f
28. NOTE:\fInst\bll\f\b\fnew\fcr\bnksh\bft\fposition\f
(
C

KP)\fsensor.\f
NOTE:\fThe\fCKP\fsensor\fmust\fm\bke\fcont\bct\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

with\fthe\fflywheel.\f
Tor\fue\b 6\fNm
\f
29. Att\bch\fthe\ffuel\fpump\fpulley\fto\fthe\ffuel\fpump\f sprocket.\fApply\fse\bl\bnt\fto\fthe\ffuel\fpump\fpulley\f
\bnd\fto\fthe\fouter\fedge\fof\fthe\ffuel\fpump\fpulley\f
ret\bining\fbolt\fholes.\f\f
Material\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-
M2 G3

48-A7\f/\f5U7J-M2G348-BA) \f
30.

Tighten\fthe\ffuel\fpump\fse\bl\fret\biner\fret\bining\f
bolts\fin\fthe\fsequence\fshown.\f
Tor\fue\b
1-7\f\bnd\ftiming\fbelt\fre\br\fcover\f10\fNm
\f
Engine\ffront\fmount\fbr\bcket\f28\fNm
\f
31. Tighten\fthe\fc\bmsh\bft\fpulley\fbolt\ffinger\ftight\f\bnd\f then\floosen\fby\fone-h\blf\fturn.\f\f
32. \f\f
Check\fthe\ftiming\fbelt\ftensioner\f\bnd\fm\bke\f
su

re\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\f
rot\btes\fclockwise\ffreely.\f

Move\fthe\ftiming\fbelt\ftensioner\f\bdjustment\f
\brm

\fto\fthe\f3\fo'clock\fposition.\f

Do\fnot\ffully\ftighten\fthe\ftiming\fbelt\f
te

nsioner\fret\bining\fbolt\f\bt\fthis\fst\bge.\f
33. \f\f

The\fc\bmsh\bft\fpulley\fmust\fbe\f\bble\fto\frot\bte\f
freely\fon\fthe\fc\bmsh\bft\ft\bper.\f

Inst\bll\fthe\ftiming\fbelt\fwith\fthe\fdirection\f
\brr

ows\fin\fthe\fdirection\fof\fengine\frot\btion.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

34.Tension\fthe\ftiming\fbelt\fcounterclockwise\funtil\fthe\f
pointer\fis\fpositioned\fbetween\fthe\fsides\fof\fthe\f
window.\f\f
Tor\fue\b 50\fNm
\f
35. Special Tool(s)\b 205-072\f
Tor

\fue\b 50\fNm
\f
36. Remove\fthe\fspeci\bl\ftools.\f Special Tool(s)\b 303-376B,\f303-193,\f303-393\f
37 .

\f\f 1. Rot\bte\fthe\fcr\bnksh\bft\f2\frevolutions.\f Repl\bce\fthe\fTiming\fPeg\fjust\fbefore\fTDC\fon\f
the\fsecond\frevolution.\f
Special Tool(s)\b 303-193\f
2. R

ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\f
cr\bnksh\bft\fstops\f\bt\fTDC.\f
38. Check\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\fis\f positioned\fin\fthe\fwindow,\fotherwise\fthe\ftiming\f
belt\ftensioning\fsteps\fmust\fbe\frepe\bted.\f\f
39. NOTE:\fIf\fthe\fspeci\bl\ftool\fc\bnnot\fbe\finst\blled,\f
th

e\ftiming\fbelt\ftensioning\fsteps\fmust\fbe\f
repe\bted.\f\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp

ecial Tool(s)\b 303-376B\f
40.

Remove\fthe\fspeci\bl\ftools\f\bnd\finst\bll\fthe\fcylinder\f
block\fbl\bnking\fplug.\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

Special Tool(s)\b 303-376B,\f303-193,\f303-393\f
Tor
\fue\b 23\fNm
\f
41. Tor\fue\b 7\fNm
\f
42. Special Tool(s)\b 205-072\f
To r

\fue\b 23\fNm
\f
43. Tor\fue\b
1\f23\fNm
\f
2\f15\fNm
\f
44. Tor\fue\b 27\fNm
\f
45. Tor\fue\b
1\f27\fNm
\f
2\f10\fNm
\f
46. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\f
c r

\bnksh\bft\fpulley\fbolt\fis\finst\blled.\f
Special Tool(s)\b 20
5-072\f
Tor
\fue\b 1\f\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 9 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

100\fNm\f
180
°\f
2\f47\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
47. Tor\fue\b 20\fNm\f
48. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
in

st\blled.\f
49. Tor\fue\b \f
5
\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
50. NOTE:\fDo\fnot\ffully\ftighten\fthe\ffuel\fsupply\f
m\b
nifold\fret\bining\fbr\bcket\fbolts\f\bt\fthis\fst\bge.\f
Tor\fue\b 23\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 10 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

51.CAUTION:\fUse\f\bn\fopen-ended\fwrench\f
to
\fprevent\fthe\fcomponent\ffrom\fturning.\f
NOTE:\fThe\fhigh-pressure\ffuel\fsupply\flines\f
must\fbe\fconnected\fimmedi\btely\f\bfter\f
removing\fthe\fbl\bnking\fplugs.\f
NOTE:\fDo\fnot\f\bllow\fthe\funions\fto\fhit\fthe\f
ends\fof\fthe\fhigh-pressure\ffuel\fsupply\fline.\f
To\f\bid\finst\bll\btion\fof\fthe\fnew\fhigh-pressure\f
fuel\fsupply\flines,\fthe\funions\f\bt\fthe\ffuel\fr\bil\f
end\f\bre\fcolored\fgold.\f
Tighten\fthe\finjector\fends\fin\fsequence\f
4,

3,2,1\f
Tor\fue\b 25\fNm
\f

Tighten\fthe\ffuel\fpump\fend\f5\f
To

r\fue\b 25\fNm
\f

Tighten\fr\bil\fend\fin\fsequence\f1,2,3,4,5\f
To

r\fue\b 38\fNm
\f

Inst\bll\f\b\fnew\fthermost\bt\fhousing\fg\bsket.\f
To

r\fue\b thermost\bt\fhousing\f23\fNm
\f
v\bcuum\fpipe\f18\fNm
\f
52. Tor\fue\b
1\f7\fNm
\f
2\f23\fNm
\f
3\f23\fNm
\f
53. Inst\bll\fthe\fFuel\fFilter.\f Refer\fto:\f Fuel\fFilter \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
54. Tor\fue\b 23\fNm
\f
\f\f
\f\f
\f\f
Стр. 11 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

55. \f
56.Tor\fue\b 20\fNm
\f
57. Tor\fue\b 10\fNm
\f
58. \f\f 1.Tor\fue\b 3\fNm
\f
2. Tor\fue\b 5\fNm
\f
59. Special Tool(s)\b 303-122\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 12 из
14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

60. Remove\fthe\fSpeci\bl\fTools.\fSpecial Tool(s)\b 303-435,\f303-435-06\f
61. T

or\fue\b 1\f20\fNm
\f
2\f23\fNm
\f
62. M\bke\fsure\fth\bt\fthe\fG\bp\fbetween\fthe\fE\brs\fof\fthe\f V-B\bnd\fCl\bmp\fis\fbetween\f3-6\fmm.\f
Tor\fue\b 1\f25\fNm
\f
2\f45\fNm
\f
\f
\f
\f\f
Стр. 13 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su

3\f4.5\fNm\f
4\f10\fNm
\f
5\f25\fNm
\f
6\f23\fNm
\f
7\f23\fNm
\f
8\f35\fNm
\f
\f\f
Стр. 14 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543582&gui...procarmanuals.com
http://vnx.su