415-00 FORD S-MAX 2006 Service Repair Manual

Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in

forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S

elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b

Audio\funit\f\f

Antenn\b\f\f

Foreign\fobjects\fcont\bcting\fspe\bker\f\f

Trim\fpoorly\ffitted/reson\bnce\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f

Comp\bct\fdisc\f(CD)\fch\bnger\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Audio\funit\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Centr\bl\fjunction\fbox\f(CJB)\f\f

Video\fdispl\by\f\f

DVD\fpl\byer\f\f

CD\fch\bnger\f\f

Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Cellular PhoneS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in

forma\bion.
General \fquipmen\b
Principles of Opera\bion
NO

TE:\fVoice\fcontrol\fwill\fonly\foper\bte\fwith\fthe\fignitio
n\fin\fposition\fII\f\bnd\fthe\fcomponents\f
required\fswitched\fON.\f
Voice\fControl\f
Th e

\fport\bble\fsupport\felectronics\f(PSE)\fmodule\fh\bs\f\b\fvoice\fcontrol\fsystem.\fThe\fcustomer\f
will\fbe\f\bble\fto\fpush\fthe\fMODE\fbutton\fon\fthe\fsteering\fwheel\fswitches,\fthis\fwill\f\bctiv\bte\fthe\f
PSE\fmodule\f\bnd\f\bllow\fvoice\fcontrol.\fAn\f\budible\fnoise\fwill\fbe\fhe\brd\fthrough\fthe\f\budio\funit\f
spe\bkers\f\bfter\fwhich,\f\b\fvoice\fcomm\bnd\fc\bn\fthen\fbe\fspoken\finto\fthe\fmicrophone\floc\bted\fon\f
the\foverhe\bd\fconsole\for\fcellul\br\fphone.\f
The\fincoming\fc\blls\f\bnd\fvoice\fconfirm\btion\fc\bn\fbe\fhe\brd\fthrough\fthe\f\budio\fsystem\fspe\bkers.
\f
When\f\b\fvoice\fcomm\bnd\fis\fspoken\finto\fthe\fmicrophone\for\fcellul\br\fphone,\fit\fwill\fbe\fsent\f\bs\f\b\f
sign\bl\fto\fthe\fPSE\fmodule.\fThe\fsign\bl\fis\fthen\fsent\ffrom\fthe\fPSE\fmodule\fto\fthe\frelev\bnt\f
components\fon\fthe\fmedium-speed\fcontroller\f\bre\b\fnetwork\f(CAN)\fbus\fnetwork.\fThe\f
component\fwill\fthen\fconvert\fthe\fsign\bl\fb\bck\finto\fthe\forigin\bl\fvoice\fcomm\bnd.\f
The\fcomponents\fth\bt\fthe\fPSE\fmodule\finter\bcts\fwith\f\bre\f\bs\ffollows:\f

\budio\funit\f\f

n\bvig\btion\fsystem\fdispl\by\fmodule\f\f

cellul\br\fphone\f
For\f\bddition\bl\finform\btion\fon\fthe\fcellul\br\fphone\fsystem,\fREFER\fto\fthe\fcellul\br\fphone\f
O w

ner's\fGuide.\f\f
Bluetooth\f
An\finput\fc\bn\fbe\fgiven\fthrough\fthe\fcellul\br\fphone\fwith\for\fwithout\fthe\fcellul\br\fphone\f
connected\fto\fthe\fh\bndset\fholder,\fproviding\fth\bt\fthe\fcellul\br\fphone\fis\fsupplied\fwith\fthe\f
Bluetooth\ftechnology\f\bnd\fth\bt\fthe\fcellul\br\fphone\fis\fprogr\bmmed\fto\fthe\fPSE\fmodule.\f
The\fBluetooth\ftechnology\fis\f\b\fwireless\fsystem\fth\bt\finter\bcts\fwith\fthe\frelev\bnt\fcomponent\f
modules\fthrough\fthe\fPSE\fmodule.\fThe\fgener\bl\foper\btion\fof\fthe\fBluetooth\fis\fsimil\br\fto\fthe\f
voice\fcontrol.\f
Bluetooth\ftechnology\fc\bnnot\ftr\bnsfer\fthe\fcellul\br\fphone's\fPHONEBOOK\fto\fthe\f\budio\funit\for\f
n\bvig\btion\fsystem\fdispl\by\fmodule.\fIf\fthe\fcellul\br\fphone\fis\fpl\bced\finto\fthe\fh\bndset\fholder\f
the\fPHONEBOOK\fd\bt\b\fwill\fbe\ftr\bnsferred\fto\fthe\f\budio\funit\for\fn\bvig\btion\fsystem\fdispl\by\f
module.\f
For\f\bddition\bl\finform\btion,\fREFER\fto\fthe\fcellul\br\fphone\fOwner's\fGuide.\f\f
Inspec\bion and Verifica\bion
NOTE:\f Make sure \bha\b \bhe PS\f module and cellular phone are configured \bo each
o\b
her before s\bar\bing a sys\bem diagnosis. \fNT\fR \bhe following PIN number on
\bhe cellular phone \bo configure \bhe cellular phone \bo \bhe PS\f module: 0000.\f
1. 1.
Verify\fthe\fcustomer\fconcern\fby\foper\bting\fthe\fsystem\fusing\fthe\fcustomers\fcellul\br\f
p
hone.\f
Ford\fdi\bgnostic\fequipment
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7.7.
PRESS\fESC\fto\freturn\fto\fthe\fprevious\fmenu.\f
8
. 8.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f
WD
S\fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
9. NOTE:\fDo\fnot\fselect\fthe\fNAV\ffrom\fthe\fWDS\fmenu\f\bs\fthis\fis\ffor\fvehicles\fwith\fdigit\bl\f
ve

rs\btile\fdisc\f(DVD)\fn\bvig\btion\fsystem\fwith\ftouchscreen.\f
9. Select\fthe\fACU\ffrom\fthe\fWDS\fmenu.\f
10. 10.
Retrieve\fthe\fDTCs\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

iagnos\bic Trouble Code (DTC) Index Char\b
\fTC\fescription/ConditionPossib\be SourceAction
B1342N\bvig\btion\fsystem\f
displ\by\fmodule\ff\bilureN\bvig\btion\f
system\fdispl\by\f moduleINSTALL\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\f module.\f\f
REFER\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\f
Pil

ot\fEX \f(415-01\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem,\fRemov\bl\f\bnd\f Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
B2408Spe\bker\fline\fshort\fcircuitSpe\bker(s),\f
Circuit(s)REFER\fto:\f Inform\btion\f\bnd\fEntert\binment\f
Sys
tem \f(415-00\fInform\btion\f\bnd\f
En t

ert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).
B1097Tweeter\fline\fshort\fcircuitSpe\bker(s),\f Circuit(s)REFER\fto:\f Inform\btion\f\bnd\fEntert\binment\f
Sys
tem \f(415-00\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).
B1893GPS\f\bntenn\b\fconnection\f
open\fcircuitAntenn\b\ff\bult\fopen\fcircuitCHECK\fthe\fn\bvig\btion\fsystem\f\bntenn\b\fconnections\f\bnd\f\bntenn\b\fb\bse\fground\f
connection.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\fIF\fthe\fconcern\fpersists,\fINSTALL\f\b\f
new\fn\bvig\btion\fsystem\f\bntenn\b\fc\bble.\f
B2204GPS\f\bntenn\b\fconnection\f
short\fcircuitAntenn\b\ff\bult\fshortDisconnect\fthe\fn\bvig\btion\fsystem\f\bntenn\b.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\f
DTC\fis\fstill\fpresent\fwith\fthe\fn\bvig\btion\f
system\f\bntenn\b\fdisconnected,\fINSTALL\f\b\f new\fn\bvig\btion\fsystem\fdispl\by\fmodule.\f\f
REFER\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\f
Pil

ot\fEX \f(415-01\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem,\fRemov\bl\f\bnd\f Inst\bll\btion).\f
IF\fthe\fDTC\fB1893\fis\fshown,\fREFER\fto\fDTC\f B1893\fin\fthis\fsection.\f
B2206Gyroscope\ferrorInv\blid\fv\blues\f
from\fgyroscope\f
for\f30\fseconds
INSTALL\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\f module.\f\f
REFER\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\f
\f\f
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1.1.
If\fthe\fc\buse\fis\fnot\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymp\bom Char\b
Pilot\fEX \f(415-01\fInform\btion\f\bnd\f
Ent
ert\binment\fSystem,\fRemov\bl\f\bnd\f Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
B2477Module\fconfigur\btion\f f\bilureN\bvig\btion\f
system\fdispl\by\f
module\fnot\fconfiguredREFER\fto\fthe\fWDS.
U1900Controller\f\bre\b\fnetwork\f (CAN)\fBUS\ff\bilureCANREFER\fto:\fCommunic\btions\fNetwork\f(418-00,\f
Di\bgnosis\f\bnd\fTesting).
B2406Intern\bl\f\budio\fCD\fpl\byer\f f\bilureN\bvig\btion\f
system\fdispl\by\f moduleINSTALL\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\f module.\f\f
REFER\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\f
Pi l

ot\fEX \f(415-01\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem,\fRemov\bl\f\bnd\f Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
B1035CD\fROM\fre\bd\ftestCD\fROMINSPECT\fthe\fCD\fROM\ffor\fd\bm\bge.\fINSTALL\f\b\f
new\fCD\fROM.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.
B2410FM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleREFER\fto:\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem \f(415-00\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).
B1317B\bttery\fvolt\bge\flowB\bttery\fvolt\bge\f
below\f9\fvolts
REFER\fto:\f Ch\brging\fSystem\f(414-00\f
Ch\br
ging\fSystem\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).
B1318B\bttery\fvolt\bge\fhighB\bttery\fvolt\bge\f
\bbove\f16\fvolts
REFER\fto:\f Ch\brging\fSystem\f(414-00\f
Ch\br
ging\fSystem\f-\fGener\bl\fInform\btion,\f Di\bgnosis\f\bnd\fTesting).
SymptomPossib\be SourcesAction
N\bvig\btion\f
system\fdoes\fnot\f
oper\bte\fbut\f
r\bdio\fdoes
Incorrectly\f
inst\blled\f
n\bvig\btion\fCD\f
ROM.\f
*Inst\bll\fthe\fn\bvig\btion\fCD\fROM\fcorrectly.\f
*
N\bvig\btion\f
system\fwill\fnot\f
switch\fonCircuit(s).\f
N\bvig\btion\f
system\fdispl\by\f
module.\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
N\bvig\btion\f
system\fnot\f
oper\bting\f
correctlyWheel\fspeed\f
sensor.\f
*REFER\fto:\fRo\bd\fTest\fForm\f-\fAnti-Lock\fBr\bke\fSystem\f
(ABS)\f(206-09A\fAnti-Lock\fControl,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Antenn\b\f
sign\bl.\f
*REFER\fto\fthe\fSelf-Di\bgnostic\fMode.\f
*
Reversing\f
l\bmp(s).\f
*REFER\fto:\f
Reversing\fL\bmps\f(417-01\fExterior\fLighting,\f
Di\bg
nosis\f\bnd\fTesting).\f
*
Gyroscope.\f
*With\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fin\fSelf-
Di\bgnostic\fMode,\fcheck\fthe\fGyro\fv\blue\fch\bnges\fwhen\fthe\f
vehicle\fis\fmoved\fside\fto\fside.\fIf\fthe\fv\blue\fch\bnges\fwith\f
the\fmovement\fof\fthe\fvehicle,\fthe\fintern\bl\fgyroscope\fis\f
oper\bting\fcorrectly.\fIf\fthe\fv\blue\fdoes\fnot\fch\bnge,\f
INSTALL\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\fmodule.\f\f
REFER\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\fPilot\fEX\f
*
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Pinpoin\b Tes\bs CAUTION:\fRemove\fthe\fDVD\fROM\fbefore\fremoving\fthe\fn\bvig\b
tion\fsystem\fDVD\funit\f
for\fcircuit\ftesting.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fd\bm\bge\fto\fthe\fDVD\fROM.\f
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
Circuit(s).\f
N\bvig\btion\f
system\fdispl\by\f
module.\f
N\bvig\btion\f
system\fDVD\f
unit.\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
The\f\budio\funit\fis\f
inoper\btive/does\fnot\f
oper\bte\fcorrectlyInstrument\f
cluster.\f Audio\funit.\f
N\bvig\btion\f
system\fdispl\by\f
module.\f
N\bvig\btion\f
system\fDVD\f
unit.\f
*
*
*
*CHECK\f\bll\fcommunic\btion\fbetween\fthe\f
instrument\fcluster,\f\budio\funit,\fn\bvig\btion\f
system\fdispl\by\fmodule\f\bnd\fn\bvig\btion\f
system\fDVD\funit.\fREFER\fto\fthe\fWDS.\f\f
*
Comp\bct\fdisc\f
(CD)\fch\bnger.\f
*REFER\fto:\fInform\btion\f\bnd\fEntert\binment\f
System\f(415-00\fInform\btion\f\bnd\f
Entert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
*
The\fdispl\by\fis\fbl\bnkInstrument\f
cluster.\f
*REFER\fto\fWDS.\f\f
*
N\bvig\btion\f
system\fdispl\by\f
module.\f N\bvig\btion\f
system\fDVD\f
unit.\f
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Poor\fqu\blity/distorted\fsound\f
from\fone\for\fmore\fspe\bkers\f
(not\f\bll\fspe\bkers)
Spe\bker(s).\f
Circuit.\f
Audio\funit.\f
*
*
*REFER\fto:\fInform\btion\f\bnd\fEntert\binment\f
System\f(415-00\fInform\btion\f\bnd\f
Entert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
*
No\fsound\ffrom\f\bll\fspe\bkersAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fN\bvig\btion\fSystem\fDispl\by\fModule\f
-\fVehicles\fWith:\fDVD\fN\bvig\btion\fSystem\fwith\f
Touchscreen\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
No\fsound\ffrom\fone\for\fmore\f
of\fthe\fspe\bkers\f(not\f\bll\f
spe\bkers)Spe\bker(s).\f
Circuit.\f
Audio\funit.\f
*
*
*REFER\fto:\fInform\btion\f\bnd\fEntert\binment\f
System\f(415-00\fInform\btion\f\bnd\f
Entert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
*
The\f\buxili\bry\f\budio\fcontrol\fis\f
inoper\btive/does\fnot\f
oper\bte\fcorrectly.
Circuit.\f
Audio\fcontrol\f
switch.\f Audio\funit.\f
*
*
*REFER\fto:\fInform\btion\f\bnd\fEntert\binment\f
System\f(415-00\fInform\btion\f\bnd\f
Entert\binment\fSystem\f-
\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
*
PINPOINT T\fST A : NAVIGATION SYST\fM WILL NOT SWITCH ON
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1: CH\fCK TH\f NAVIGATION SYST\fM DISPLAY MODUL\f FOR VOLTAG\f
Disconnect\fN\bvig\btion\fSystem\fDispl\by\fModule\f
C2ME03-F.\f1
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Informa\bion and \fn\ber\bainmen\b Sys\bemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
1. 1.
REFER\fto:\f(415-00\fInform\btion\f\bnd\fEntert\binment\fSystem\f-\fGener\bl\fInform\btion)\f\f
I
nform\btion\f\bnd\fEntert\binment\fSystem \f(
Di\bgnosis\f\bnd\fTesting),\f
N\bvig\btion\fSystem\f-\fVehicles\fWith:\fTr\bvel\fPilot\fEX \f(Di\bgnosis\f\bnd\fTesting),\f
N\bvig\btion\fSystem\f-\fVehicles\fWith:\fDigit\bl\fVers\btile\fD
isc\f(DVD)\fN\bvig\btion\fSystem\f
(Di
\bgnosis\f\bnd\fTesting),\f
Cellul\br\fPhone \f(Di\bgnosis\f\bnd\fTesting).\f
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