C4LS35 FORD S-MAX 2006 Service Repair Manual

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Pages: 4402, PDF Size: 93.08 MB

Page 3099 of 4402

$FORD S-MAX 2006 Service Repair Manual CIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f C1BP02A.\f2\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f Junction\fBox,\fconnector\fC1BP02A$

CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f68,\fcircuit\f
A_CLF29B\f(BN),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\ffront\ffog\fl\bmp,\fconnector\fC1LF28A,\fpin\f1,\f
circuit\fA_CLF29B\f(BN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ffront\ffog\f
l\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
B10:\bCHECK\bTHE\bSHARED\bGROUND\bCONNECTION\bOF\bTHE\bREAR\bFOG\bLAMPS\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\funit\ffrom\f
connector\fC4LS35.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\funit,\fconnector\fC4LS35,\fpin\f2,\fcircuit\fGD150P\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP534\f\bnd\fground\f
connection\fG4D149\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B11:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bLEFT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\ffog\fl\bmp\ffrom\fconnector\f
C4LS35.\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fre\br\ffog\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fre\br\ffog\f
l\bmp,\fconnector\fC4LS35,\fpin\f1,\fcircuit\fA_CLS45A\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
\f\f
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Page 3100 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fB12.\f\f No \b GO \fto\fB13.\f\f B12:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fp$

Page 3106 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bINSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\f system\foper\btes\fcorrectly\f No\b -\fM\bnu\bl\ftr\bnsmission\f(SIGMA):\f GO\fto\fA5.\f\f -\fM \bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts$

Yes\bINSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fM\bnu\bl\ftr\bnsmission\f(SIGMA):\f GO\fto\fA5.\f\f
-\fM

\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts): GO\fto\f
A4 .\f

\f
A4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bBACKUP\bLAMP\bSWITCH\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fb\bckup\fl\bmp\f
switch,\fconnector\fC1ET47A,\fpin\f2,\fcircuit\fGD120S\f
(BK/GN)\f/\fGD120B\f(BK/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA5.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fb\bckup\fl\bmp\fswitch\f\bnd\fsoldered\f
connection\fSP358\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bBACKUP\b
LAMP\bSWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Connect\fB\bckup\fl\bmp\fswitch\fto.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\f
C1

ET47B\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co

nnector\fC1ET47A\f
3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f26,\fcircuit\f
CET47B\f(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA6.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fb\bckup\f
l\bmp\fswitch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bSHARED\bGROUND\bOF\bTHE\bBACKUP\bLAMPS\bFOR\bOPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS35.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\f
2\b
\f\f
Стр. 3 из 7
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Page 3107 of 4402

$FORD S-MAX 2006 Service Repair Manual circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f ground.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f system\foper\btes\$

Page 3108 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f C1BP02B.\f2\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f Junction\fBox,\fconnector\fC1BP02B,\fpin\f73,\fcircuit\f A_CLS10B\f(GN/BN),\fwirin$

Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f73,\fcircuit\f
A_CLS10B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
left-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly,\fconnector\f
C4LS35,\fpin\f4,\fcircuit\fA_CLS10A\f(GN/BN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ft\bilg\bte\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\b
ASSEMBLY\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS35,\fpin\f2,\f
circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\ft\bilg\bte\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ft\bilg\bte\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly\f
from\fconnector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS36,\fpin\f4,\f
circuit\fCLS10A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
\f\f
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7
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Page 3140 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f \bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fsystem\foper\bt$

LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS18A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(l\bmp\f\bssembly),\fconnector\fC4LS18A,\fpin\f3,\f
circuit\fGD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fre\br\fl\bmp\f(l\bmp\f\bssembly).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP549\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(t\bilg\bte)\ffrom\fconnector\f
C4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f3,\fcircuit\f
CLS08B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB16.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\fthe\f
re\br\fl\bmp\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f2\b
\f\f
\f\f
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Page 3141 of 4402

$FORD S-MAX 2006 Service Repair Manual l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f Yes\bINSTALL\fA\fNEW\$