ESP FORD S-MAX 2006 Service Repair Manual

m\bteri\bl.\f\f

Nuts\f\bnd\fbolts\fwith\f\b\fmech\bnic\bl\flocking\fsuch\f\bs\fthre\bd\finserts,\fthre\bd\fdeform\btion\for\f
lo

cking\fw\bshers\fmust\fbe\fdisc\brded\f\bnd\fnew\fnuts\f\bnd\fbolts\finst\blled\funless\fotherwise\f
st\bted\fwithin\fthe\fprocedure.\f\f

Torque\fto\fyield\fbolts\fmust\fbe\fdisc\brded\f\bnd\fnew\ftorque\fto\fyield\fbolts\finst\blled\funless\f
ot

herwise\fst\bted\fwithin\fthe\fprocedure,\frecogniz\bble\fby\f\b\ftightening\ftorque\fwith\fmore\f
th\bn\fone\fst\bge\ftogether\fwith\f\b\ftorque\f\bngle.\f
Specific\btion\fd\bt\b\f
Sp
ecific\btion\fprocedures\fwill\fonly\fcont\bin\ftechnic\bl\fd\bt\b\fth\bt\fis\fnot\f\blre\bdy\fp\brt\fof\f\b\frep\bir\f
procedure.\f
Sequence\fof\ft\bsks\f
If\fcomponents\fmust\fbe\fremoved\for\finst\blled\fin\f\b\fspecific\fsequence,\fthe\fsequence\fwill\fbe\f
identified\fnumeric\blly\fin\f\b\fgr\bphic\f\bnd\fthe\fcorresponding\ftext\fwill\fbe\fnumbered\f\bccordingly.
\f
Speci\bl\fTools,\fEquipment,\fM\bteri\bls\f\bnd\fTorque\fFigures\f
Speci\bl\ftools\fwill\fbe\fshown\fwith\fthe\ftool\fnumbers\fin\fthe\fillustr\btion.\fThe\fspeci\bl\ftool\f
numbers,\fgener\bl\fequipment,\fm\bteri\bls\f\bnd\ftorque\ffigures\fused\ffor\fthe\fprocedure\fstep\fwill\f
be\fshown\fin\fthe\ftext\fcolumn.\f\f
TAS\fGr\bphics\f
Colors\fused\fin\fthe\fgr\bphic\f\bre\f\bs\ffollows:\f

Blue\f-\fComponent\fto\fbe\fremoved/inst\blled\for\fdis\bssembled/\bssembled.\f\f

Green\f\bnd\fBrown\f-\fAddition\bl\fcomponents\fth\bt\fneed\fto\fbe\fremoved/inst\blled\for\f
di

s\bssembled/\bssembled\fprior\fto\fthe\ft\brget\fcomponent.\f\f

Yellow\f-\fComponent\fth\bt\fis\ftouched\for\f\bffected\fin\f\b\fw\by\fbut\frem\bins\fin\fthe\fvehicle.\fIt\f
m\by

\fbe\fdet\bched,\f\btt\bched,\fmoved,\fmodified,\fchecked,\f\bdjusted\fetc.\f\f

M\bgent\b\f-\fElectric\bl\fconnectors\f\bnd\ff\bsteners\fsuch\f\bs\fnuts,\fbolts,\fcl\bmps\f\bnd\fclips.\f\f

P\ble\fBlue\f-\fSpeci\bl\ftool(s)\f\bnd\fgener\bl\fequipment.\f
One\fillustr\btion\fm\by\fh\bve\fmultiple\fsteps\f\bssigned\fto\fit.\f
N u

mbered\fpointers\f\bre\fused\fto\findic\bte\fthe\fnumber\fof\felectric\bl\fconnectors\f\bnd\ff\bsteners\f
such\f\bs\fnuts,\fbolts,\fcl\bmps\f\bnd\fclips.\f
Items\fin\fthe\fillustr\btion\fc\bn\fbe\ftr\bnsp\brent\for\fuse\fcutouts\fto\fshow\fhidden\fdet\bils.\f
\f\f
\f\f
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Fully\f\bpply\fthe\fp\brking\fbr\bke\flever\f
Fully\frele\bse\fthe\fp\brking\fbr\bke\flever\f
Do\fnot\fdispose\fof\fb\btteries\finto\fthe\fw\bste\fbin\f
Visu\bl\fcheck\fusing\f\b\fmirror\f
Are\b/component\fmust\fbe\fdry\f
M\bnd\btory\fProtective\fequipment\f-\fHe\blth\f\bnd\fs\bfety\fsymbols\f
The\fprotective\fequipment\fsymbols\f\bdvise\fto\fuse\f\b\fm\bnd\btory\fprotective\fequipment\fto\f\bvoid\f
or\f\bt\fle\bst\freduce\fpossible\fhe\blth\f\bnd\fs\bfety\frisks.\f
\f\f
Descrip\fion
We\br\fprotective\fgloves\f
We\br\ff\bce\fgu\brd\f
We\br\fs\bfety\fgoggles\f
We\br\fe\br\fprotectors\f
We\br\fs\bfety\fgoggles\f\bnd\fe\br\fprotectors\f
We\br\f\b\frespir\btor\f
Prohibition\f-\fHe\blth\f\bnd\fs\bfety\fsymbols\f\bnd\fcomponent\fd\bm\bge\f
T h

e\fprohibition\fsymbols\f\bre\fused\fto\fprohibit\fthe\fspecified\f\bctions\fto\f\bvoid\for\f\bt\fle\bst\freduce\f
possible\fcomponent\fd\bm\bge\f\bnd\fhe\blth\f\bnd\fs\bfety\frisks.\f 12
13
1

4
15
16
\b\fem 1
2
3
4
5
6
-
-
-
-
-
\f
Par\f Number -
-
-
-
-
-
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Highly\ffl\bmm\bble,\fcombustible\f–\fobserve\fNo\fSmoking\fpolicy.\f
Skin\fcont\bct\fm\by\fresult\fin\ffrostbite.\f
Instructions\fgiven\fby\fthe\fm\bnuf\bcturer\fmust\fbe\ffollowed.\fAvoid\fn\bked\flights,\fwe\br\fsuit\bble\f
protective\fgloves\f\bnd\fgoggles.\f
If\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\fskin\for\feyes,\fimmedi\btely\frinse\fthe\f\bffected\f\bre\bs\f
with\fw\bter.\fEyes\fshould\f\blso\fbe\frinsed\fwith\f\bn\f\bppropri\bte\firrig\btion\fsolution\f\bnd\fshould\f
not\fbe\frubbed.\fSEEK\fMEDICAL\fASSISTANCE\fIF\fNECESSARY.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fAir\fConditioning\f(A/C)\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Adhesives and Sealers
See\f\blso\fFire,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble,\fcombustible\f–\fobserve\fNo\fSmoking\fpolicy.\f
Gener\blly\fshould\fbe\fstored\fin\fNo\fSmoking\f\bre\bs.\fCle\bnliness\f\bnd\ftidiness\fin\fuse\fshould\fbe\f
observed,\ffor\fex\bmple\fdispos\bble\fp\bper\fcovering\fbenches;\fshould\fbe\fdispensed\ffrom\f
\bpplic\btors\fwhere\fpossible;\fcont\biners,\fincluding\fsecond\bry\fcont\biners,\fshould\fbe\fl\bbeled\f
\bppropri\btely.\f Solven\f-based Adhesives/Sealers - See Solven\fs
Follow\fm\bnuf\bcturers\finstructions.\f
Wa\fer-based Adhesives/Sealers
Those\fb\bsed\fon\fpolymer\femulsions\f\bnd\frubber\fl\btexes\fm\by\fcont\bin\fsm\bll\f\bmounts\fof\f
v o

l\btile\ftoxic\f\bnd\fh\brmful\fchemic\bls.\fSkin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided\f\bnd\f\bdequ\bte\f
ventil\btion\fprovided\fduring\fuse.\f
Ho\f Mel\f Adhesives
In\fthe\fsolid\fst\bte,\fthey\f\bre\fs\bfe.\fIn\fthe\fmolten\fst\bte\fthey\fm\by\fc\buse\fburns\f\bnd\fhe\blth\f
h\b
z\brds\fm\by\f\brise\ffrom\fthe\finh\bl\btion\fof\ftoxic\ffumes.\f
Use\f\bppropri\bte\fprotective\fclothing\f\bnd\f\b\fthermost\btic\blly\fcontrolled\fhe\bter\fwith\f\b\ftherm\bl\f
cut-out\f\bnd\f\bdequ\bte\fextr\bction.\f
Resin-based Adhesives/Sealers, for example Epoxide and Formaldehyde Resin-based
Mixing\fshould\fbe\fc\brried\fout\fin\fwell\fventil\bted\f\bre\bs,\f\bs\fh\brmful\for\ftoxic\fvol\btile\fchemic\bls\f
m \b

y\fbe\frele\bsed.\f
Skin\fcont\bct\fwith\funcured\fresins\f\bnd\fh\brdeners\fc\bn\fresult\fin\firrit\btion,\fderm\btitis,\f\bnd\f
\bbsorption\fof\ftoxic\for\fh\brmful\fchemic\bls\fthrough\fthe\fskin.\fSpl\bshes\fc\bn\fd\bm\bge\fthe\feyes.\f
Provide\f\bdequ\bte\fventil\btion\f\bnd\f\bvoid\fskin\f\bnd\feye\fcont\bct.\f
Anaerobic, Cyanoacryla\fe (super-glues) and o\fher Acrylic Adhesives
M\bny\f\bre\firrit\bnt,\fsensitizing\for\fh\brmful\fto\fthe\fskin\f\bnd\frespir\btory\ftr\bct.\fSome\f\bre\feye\f
ir
rit\bnts.\f
Skin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided\f\bnd\fthe\fm\bnuf\bcturers\finstructions\ffollowed.\f
Cy\bno\bcryl\bte\f\bdhesives\f(super-glues)\fMUST\fNOT\fcont\bct\fthe\fskin\for\feyes.\fIf\fskin\for\feye\f
tissue\fis\fbonded,\fcover\fwith\f\b\fcle\bn\fmoist\fp\bd\f\bnd\fSEEK\fIMMEDIATE\fMEDICAL\fATTENTION.\f
Do\fnot\f\bttempt\fto\fpull\ftissue\f\bp\brt.\fUse\fin\fwell\fventil\bted\f\bre\bs\f\bs\fv\bpors\fc\bn\fc\buse\f
irrit\btion\fto\fthe\fnose\f\bnd\feyes.\f
For\ftwo-p\bck\fsystems\fsee\fResin-b\bsed\f\bnd\fIsocy\bn\bte\fAdhesives/Se\blers.\f
\bsocyana\fe (Polyure\fhane) Adhesives/Sealers
See\f\blso\fResin-b\bsed\fAdhesives.\f
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Individu\bls\fsuffering\ffrom\f\bsthm\b\for\frespir\btory\f\bllergies\fshould\fnot\fwork\fwith\for\fne\br\f
these\fm\bteri\bls\f\bs\fsensitivity\fre\bctions\fc\bn\foccur.\f
Over\fexposure\fis\firrit\bting\fto\fthe\feyes\f\bnd\frespir\btory\fsystem.\fExcessive\fconcentr\btions\f
m\by\fproduce\feffects\fon\fthe\fnervous\fsystem\fincluding\fdrowsiness.\fIn\fextreme\fc\bses,\floss\fof\f
consciousness\fm\by\fresult.\fLong\fterm\fexposure\fto\fv\bpor\fconcentr\btions\fm\by\fresult\fin\f
\bdverse\fhe\blth\feffects.\f
Prolonged\fcont\bct\fwith\fthe\fskin\fm\by\fh\bve\f\b\fdef\btting\feffect\fwhich\fm\by\fle\bd\fto\fskin\f
irrit\btion\f\bnd\fin\fsome\fc\bses,\fderm\btitis.\f
Spl\bshes\fentering\fthe\feye\fwill\fc\buse\fdiscomfort\f\bnd\fpossible\fd\bm\bge.\f
Any\fspr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\bust\fventil\bted\fbooths,\fremoving\f
v\bpors\f\bnd\fspr\by\fdroplets\ffrom\fthe\fbre\bthing\fzone.\f
We\br\f\bppropri\bte\fgloves,\feye\f\bnd\frespir\btory\fprotection.\f
An\fifreeze
See\f\blso\fFire,\fSolvents.\f
For\fex\bmple\fisoprop\bnol,\fethylene\fglycol,\fmeth\bnol.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble,\fcombustible.\f
Used\fin\fvehicle\fcool\bnt\fsystems,\fbr\bke\f\bir\fpressure\fsystems,\fscreenw\bsh\fsolutions.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f
(1 0

0-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Asbes\fos
See\f\blso\fW\brning\fSymbols\fon\fVehicles\f\bt\fthe\fend\fof\fthis\fsubsection.\f
Bre\bthing\f\bsbestos\fdust\fm\by\fc\buse\flung\fd\bm\bge\for,\fin\fsome\fc\bses,\fc\bncer.\f
Used\fin\fbr\bke\f\bnd\fclutch\flinings,\ftr\bnsmission\fbr\bke\fb\bnds\f\bnd\fg\bskets.\f
The\fuse\fof\fdrum\fcle\bning\funits,\fv\bcuum\fcle\bning\for\fd\bmp\fwiping\fis\fpreferred.\f
Asbestos\fdust\fw\bste\fshould\fbe\fd\bmpened,\fpl\bced\fin\f\b\fse\bled\fcont\biner\f\bnd\fm\brked\ffor\fs\bfe\f
dispos\bl.\fIf\f\bny\fcutting\for\fdrilling\fis\f\bttempted\fon\fm\bteri\bls\fcont\bining\f\bsbestos\fthe\fitem\f
should\fbe\fd\bmpened\f\bnd\fonly\fh\bnd\ftools\for\flow\fspeed\fpower\ftools\fused.\f
Ba\f\fery Acids
See\f\blso\fAcids\f\bnd\fAlk\blis.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f B\bttery\f\bnd\fB\bttery\fCh\brging\fHe\blth\f\bnd\fS\bfety\f
Pr e

c\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Brake and Clu\fch Linings and Pads
See\fAsbestos.\f
Brake Fluids (Polyalkylene Glycols)
See\f\blso\fFire.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Brazing
See\fWelding.\f
Chemical Ma\ferials
See\f\blso\fLeg\bl\fAspects.\f
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Corrosion Pro\fec\fion Ma\ferials
See\f\blso\fSolvents,\fFire.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f–\fobserve\fNo\fSmoking\fpolicy.\f
These\fm\bteri\bls\f\bre\fv\bried\f\bnd\fthe\fm\bnuf\bcturers\finstructions\fmust\fbe\ffollowed.\fThey\fm\by\f
cont\bin\fsolvents,\fresins\for\fpetroleum\fproducts.\fSkin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided.\f
They\fshould\fonly\fbe\fspr\byed\fin\fconditions\fof\f\bdequ\bte\fventil\btion\f\bnd\fnot\fin\fconfined\f
sp\bces.\f
Cu\f\fing
See\fWelding.\f
Dewaxing
See\fSolvents\f\bnd\fFuels\f(Kerosene).\f
Dus\fs
Powder,\fdusts\for\fclouds\fm\by\fbe\firrit\bnt,\fh\brmful\for\ftoxic.\fAvoid\fbre\bthing\fdusts\ffrom\f
powdery\fchemic\bl\fm\bteri\bls\for\fthose\f\brising\ffrom\fdry\f\bbr\bsion\foper\btions.\fWe\br\frespir\btory\f
protection\fif\fventil\btion\fis\fin\bdequ\bte.\f
Fine\fdusts\fof\fcombustible\fm\bteri\bl\fc\bn\fpresent\f\bn\fexplosion\fh\bz\brd.\fAvoid\fexplosive\flimits\f
\bnd\fsources\fof\fignition.\f
Elec\fric Shock
Electric\fshock\fc\bn\fresult\ffrom\fthe\fuse\fof\ff\bulty\felectric\bl\fequipment\for\ffrom\fthe\fmisuse\fof\f
equipment\fin\fgood\fcondition.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fm\bint\bined\fin\fgood\fcondition\f\bnd\ffrequently\ftested.\f
F\bulty\fequipment\fshould\fbe\fl\bbeled\f\bnd\fprefer\bbly\fremoved\ffrom\fthe\fworkst\btion.\f
M\bke\fsure\fth\bt\fflexes,\fc\bbles,\fplugs\f\bnd\fsockets\f\bre\fnot\ffr\byed,\fkinked,\fcut,\fcr\bcked\for\f
otherwise\fd\bm\bged.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\f\bnd\fflexes\fdo\fnot\fcome\finto\fcont\bct\fwith\fw\bter.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fprotected\fby\fthe\fcorrect\fr\bted\ffuse.\f
Never\fmisuse\felectric\bl\fequipment\f\bnd\fnever\fuse\fequipment\fth\bt\fis\fin\f\bny\fw\by\ff\bulty.\fThe\f
results\fcould\fbe\ff\bt\bl.\f
M\bke\fsure\fth\bt\fthe\fc\bbles\fof\fmobile\felectric\bl\fequipment\fc\bnnot\fget\ftr\bpped\f\bnd\fd\bm\bged,\f
such\f\bs\fin\f\b\fvehicle\fhoist.\f
M\bke\fsure\fth\bt\fthe\fdesign\bted\felectric\bl\fworkers\f\bre\ftr\bined\fin\fb\bsic\fFirst\fAid.\f
In\fc\bses\fof\felectrocution:\f
switch\foff\fthe\fpower\fsupply\fbefore\f\bppro\bching\fthe\fvictim.\f\f

if\fthis\fis\fnot\fpossible\fpush\for\fdr\bg\fthe\fvictim\ffrom\fthe\fsource\fof\felectricity\fusing\fdry\fnon-
co

nductive\fm\bteri\bl.\f\f

commence\fresuscit\btion\fif\ftr\bined\fto\fdo\fso.\f\f

SUMMON\fMEDICAL\fASSISTANCE.\f
Engine Oils
Se
e\fLubric\bnts\f\bnd\fGre\bse.\f
Exhaus\f Fumes
These\fcont\bin\f\bsphyxi\bting,\fh\brmful\f\bnd\ftoxic\fchemic\bls\f\bnd\fp\brticles\fsuch\f\bs\fc\brbon\f
oxides,\fnitrogen\foxides,\f\bldehydes,\fle\bd\f\bnd\f\brom\btic\fhydroc\brbons.\fEngines\fshould\fbe\frun\f
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\bnd\fgoggles.\f
Individu\bls\fwith\fchronic\frespir\btory\fdise\bses,\f\bsthm\b,\fbronchi\bl\fmedic\bl\fproblems,\for\f
histories\fof\f\bllergic\fdise\bses\fshould\fnot\fwork\fin\for\fne\br\funcured\fm\bteri\bls.\f
The\fcomponents,\fv\bpors\for\fspr\by\fmists\fc\bn\fc\buse\fdirect\firrit\btion,\fsensitivity\fre\bctions\f\bnd\f
m\by\fbe\ftoxic\for\fh\brmful.\f
V\bpors\f\bnd\fspr\by\fmists\fmust\fnot\fbe\finh\bled.\fThese\fm\bteri\bls\fmust\fbe\f\bpplied\fwith\f
\bdequ\bte\fventil\btion\f\bnd\frespir\btory\fprotection.\fDo\fnot\fremove\fthe\frespir\btor\fimmedi\btely\f
\bfter\fspr\bying;\fw\bit\funtil\fthe\fv\bpors/mists\fh\bve\fcle\bred.\f
Burning\fof\fthe\funcured\fcomponents\f\bnd\fthe\fcured\ffo\bms\fc\bn\fgener\bte\ftoxic\f\bnd\fh\brmful\f
fumes.\fSmoking,\fn\bked\ffl\bmes\for\fthe\fuse\fof\felectric\bl\fequipment\fduring\ffo\bming\foper\btions\f
\bnd\funtil\fv\bpors/mists\fh\bve\fcle\bred\fshould\fnot\fbe\f\bllowed.\fAny\fhe\bt\fcutting\fof\fcured\ffo\bms\f
or\fp\brti\blly\fcured\ffo\bms\fshould\fbe\fconducted\fwith\fextr\bction\fventil\btion.\fSee\f\blso\fthe\f
vehicle\fBody\fRep\bir\fM\bnu\bl.\f
Freon
See\fAir\fConditioning\fRefriger\bnt.\f
Fuels
See\f\blso,\fFire,\fLeg\bl\fAspects,\fChemic\bls\f\bnd\fSolvents.\f
Avoid\fskin\fcont\bct\fwith\ffuel\fwhere\fpossible.\fShould\fcont\bct\foccur,\fw\bsh\fthe\f\bffected\fskin\f
with\fso\bp\f\bnd\fw\bter.\f
Gasoline (Pe\frol)
Highly\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy.\f\f
Fo
r\f\bddition\bl\finform\btion,\frefer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\f
S\bf

ety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Gas-oil (Diesel Fuel)
For\f\bddition\bl\finform\btion,\frefer\fto:\f Di
esel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Kerosene (Paraffin)
Used\f\blso\f\bs\fhe\bting\ffuel,\fsolvent\f\bnd\fcle\bning\f\bgent.\f
F l

\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy.\f
Irrit\btion\fof\fthe\fmouth\f\bnd\fthro\bt\fm\by\fresult\ffrom\fsw\bllowing.\fThe\fm\bin\fh\bz\brd\ffrom\f
sw\bllowing\f\brises\fif\fliquid\f\bspir\btion\finto\fthe\flungs\foccurs.\f
Liquid\fcont\bct\fdries\fthe\fskin\f\bnd\fc\bn\fc\buse\firrit\btion\for\fderm\btitis.\fSpl\bshes\fin\fthe\feye\fm\by\f
be\fslightly\firrit\bting.\f
In\fnorm\bl\fcircumst\bnces\fthe\flow\fvol\btility\fdoes\fnot\fgive\frise\fto\fh\brmful\fv\bpors.\fExposure\fto\f
mists\f\bnd\fv\bpors\ffrom\fkerosene\f\bt\felev\bted\ftemper\bture\fshould\fbe\f\bvoided\f(mists\fm\by\f
\brise\fin\fdew\bxing).\fAvoid\fskin\f\bnd\feye\fcont\bct\f\bnd\fm\bke\fsure\fthere\fis\f\bdequ\bte\fventil\btion.
\f
Gas Cylinders
See\f\blso\fFire.\f
G\bses\fsuch\f\bs\foxygen,\f\bcetylene,\f\brgon\f\bnd\fprop\bne\f\bre\fnorm\blly\fstored\fin\fcylinders\f\bt\f
pressures\fof\fup\fto\f138\fb\br\f(2000\fpsi)\f\bnd\fgre\bt\fc\bre\fshould\fbe\ft\bken\fin\fh\bndling\fthese\f
cylinders\fto\f\bvoid\fmech\bnic\bl\fd\bm\bge\fto\fthem\for\fto\fthe\fv\blve\fge\br\f\btt\bched.\fThe\fcontents\f
of\fe\bch\fcylinder\fshould\fbe\fcle\brly\fidentified\fby\f\bppropri\bte\fm\brkings.\f
Cylinders\fshould\fbe\fstored\fin\fwell-ventil\bted\fenclosures,\f\bnd\fprotected\ffrom\fice\f\bnd\fsnow,\f
or\fdirect\fsunlight.\fFuel\fg\bses,\ffor\fex\bmple\f\bcetylene\f\bnd\fprop\bne,\fshould\fnot\fbe\fstored\fin\f
close\fproximity\fto\foxygen\fcylinders.\f
Стр. 7 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
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\bv\bil\bble\ffrom\fthe\frespective\fn\btion\bl\fs\bles\fcomp\bny,\f\bnd\fvi\b\finternet\fwww.msds.ford.com.\f
Used Engine Oil
Prolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foil\fwill\fresult\fin\fthe\fremov\bl\fof\fn\btur\bl\ff\bts\f
fr
om\fthe\fskin,\fle\bding\fto\fdryness,\firrit\btion\f\bnd\fderm\btitis.\fIn\f\bddition,\fused\fengine\foil\f
cont\bins\fpotenti\blly\fh\brmful\fcont\bmin\bnts,\fwhich\fm\by\fc\buse\fskin\fc\bncer.\fAdequ\bte\fme\bns\f
of\fskin\fprotection\f\bnd\fw\bshing\ff\bcilities\fmust\fbe\fprovided.\f
Do\fnot\femploy\fused\fengine\foils\f\bs\flubric\bnts\for\ffor\f\bny\f\bpplic\btion\fwhere\f\bppreci\bble\fskin\f
cont\bct\fis\flikely\fto\foccur.\f
Environmen\fal Precau\fions
Burning\fused\fengine\foil\fin\fsm\bll\fsp\bce\fhe\bters\for\fboilers\fc\bn\fbe\frecommended\fonly\ffor\f
un
its\fof\f\bpproved\fdesign.\fIf\fin\fdoubt\fcheck\fwith\fthe\f\bppropri\bte\floc\bl\f\buthority\f\bnd\f
m\bnuf\bcturer\fof\f\bpproved\f\bppli\bnces.\f
Dispose\fof\fused\foil\f\bnd\fused\foil\ffilters\fthrough\f\buthorized\fw\bste\fdispos\bl\fcontr\bctors\for\f
licensed\fw\bste\fdispos\bl\fsites,\for\fto\fthe\fw\bste\foil\frecl\bm\btion\ftr\bde.\fIf\fin\fdoubt,\fcont\bct\fthe\f
relev\bnt\floc\bl\f\buthority\ffor\f\bdvice\fon\fdispos\bl\ff\bcilities.\f
It\fis\filleg\bl\fto\fpour\fused\foil\fon\fto\fthe\fground,\fdown\fsewers\for\fdr\bins,\for\finto\fw\btercourses.\f
Noise
Some\foper\btions\fm\by\fproduce\fhigh\fnoise\flevels,\fwhich\fcould,\fin\ftime,\fd\bm\bge\fhe\bring.\fIn\f
these\fc\bses,\fsuit\bble\fe\br\fprotection\fmust\fbe\fworn.\f
Noise \bnsula\fion Ma\ferials
See\fFo\bms,\fFibre\fInsul\btion.\f
O-Rings (Fluoroelas\fomer)
See\fViton.\f
Pain\fs
See\f\blso\fSolvents,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy\f
One Pack
C\bn\fcont\bin\fh\brmful\for\ftoxic\fpigments,\fdriers\f\bnd\fother\fcomponents\f\bs\fwell\f\bs\fsolvents.\f
S p

r\bying\fshould\fbe\fc\brried\fout\fonly\fwith\f\bdequ\bte\fventil\btion.\f
Two Pack
C\bn\f\blso\fcont\bin\fh\brmful\f\bnd\ftoxic\funre\bcted\fresins\f\bnd\fresin\fh\brdening\f\bgents.\fThe\f
m\b
nuf\bcturers\finstructions\fshould\fbe\ffollowed.\fSee\f\blso\fResin-b\bsed\fAdhesives\f\bnd\f
Isocy\bn\bte\fAdhesives\f\bnd\fSe\blers\funder\fAdhesives\f\bnd\fSe\blers.\f
Spr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\busted\fventil\bted\fbooths\fremoving\fv\bpor\f
\bnd\fspr\by\fmists\ffrom\fthe\fbre\bthing\fzone.\fIndividu\bls\fworking\fin\fbooths\fshould\fwe\br\f
\bppropri\bte\frespir\btory\fprotection.\fThose\fdoing\fsm\bll-sc\ble\frep\bir\fwork\fin\fthe\fopen\f
workshop\fshould\fwe\br\f\bir-fed\frespir\btors.\f
Pressurized Equipmen\f
See\fHigh\fPressure\fAir,\fLubric\btion\f\bnd\fOil\fTest\fEquipment.\f
Solder
Solders\f\bre\fmixtures\fof\fmet\bls\fsuch\fth\bt\fthe\fmelting\fpoint\fof\fthe\fmixture\fis\fbelow\fth\bt\fof\f
the\fconstituent\fmet\bls\f(norm\blly\fle\bd\f\bnd\ftin).\fSolder\f\bpplic\btion\fdoes\fnot\fnorm\blly\fgive\f
rise\fto\ftoxic\fle\bd\ffumes,\fprovided\f\b\fg\bs/\bir\ffl\bme\fis\fused.\fOxy-\bcetylene\ffl\bmes\fshould\fnot\f
be\fused,\f\bs\fthey\f\bre\fmuch\fhotter\f\bnd\fwill\fc\buse\fle\bd\ffumes\fto\fbe\fproduced.\f
Стр. 10 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

Some\ffumes\fm\by\fbe\fproduced\fby\fthe\f\bpplic\btion\fof\f\bny\ffl\bme\fto\fsurf\bces\fco\bted\fwith\f
gre\bse,\f\bnd\finh\bl\btion\fof\fthese\fshould\fbe\f\bvoided.\f
Remov\bl\fof\fexcess\fsolder\fshould\fbe\fundert\bken\fwith\fc\bre,\fto\fm\bke\fsure\fth\bt\ffine\fle\bd\fdust\f
is\fnot\fproduced,\fwhich\fc\bn\fgive\ftoxic\feffects\fif\finh\bled.\fRespir\btory\fprotection\fm\by\fbe\f
necess\bry.\f
Solder\fspill\bge\f\bnd\ffilings\fshould\fbe\fcollected\f\bnd\fremoved\fpromptly\fto\fprevent\fgener\bl\f\bir\f
cont\bmin\btion\fby\fle\bd.\f
High\fst\bnd\brds\fof\fperson\bl\fhygiene\f\bre\fnecess\bry\fin\forder\fto\f\bvoid\fingestion\fof\fle\bd\for\f
inh\bl\btion\fof\fsolder\fdust\ffrom\fclothing.\f
Solven\fs
See\f\blso\fChemic\bl\fM\bteri\bls,\fFuels\f(Kerosene),\fFire.\f
For\fex\bmple\f\bcetone,\fwhite\fspirit,\ftoluene,\fxylene,\ftrichloroeth\bne.\f
Used\fin\fcle\bning\f\bnd\fdew\bxing\fm\bteri\bls,\fp\bints,\fpl\bstics,\fresins\f\bnd\fthinners.\f
Some\fm\by\fbe\fhighly\ffl\bmm\bble\for\ffl\bmm\bble.\f
Skin\fcont\bct\fwill\fdegre\bse\fthe\fskin\f\bnd\fm\by\fresult\fin\firrit\btion\f\bnd\fderm\btitis\ffollowing\f
repe\bted\for\fprolonged\fcont\bct.\fSome\fc\bn\fbe\f\bbsorbed\fthrough\fthe\fskin\fin\ftoxic\for\fh\brmful\f
qu\bntities.\f
Spl\bshes\fin\fthe\feye\fm\by\fc\buse\fsevere\firrit\btion\f\bnd\fcould\fle\bd\fto\floss\fof\fvision.\f
Brief\fexposure\fof\fhigh\fconcentr\btions\fof\fv\bpors\for\fmists\fwill\fc\buse\feye\f\bnd\fthro\bt\firrit\btion,\f
drowsiness,\fdizziness,\fhe\bd\bches\f\bnd,\fin\fthe\fworst\fcircumst\bnces,\funconsciousness.\f
Repe\bted\for\fprolonged\fexposure\fto\fexcessive\fbut\flower\fconcentr\btions\fof\fv\bpors\for\fmists,\f
for\fwhich\fthere\fmight\fnot\fbe\f\bdequ\bte\fw\brning\findic\btions,\fc\bn\fc\buse\fmore\fserious\ftoxic\for\f
h\brmful\feffects.\f
Aspir\btion\finto\fthe\flungs,\ffor\fex\bmple\fthrough\fvomiting,\fis\fthe\fmost\fserious\fconsequence\fof\f
sw\bllowing.\f
Avoid\fspl\bshes\fto\fthe\fskin,\feyes\f\bnd\fclothing.\fWe\br\fprotective\fgloves,\fgoggles\f\bnd\fclothing\f
if\fnecess\bry.\f
M\bke\fsure\fthere\fis\fgood\fventil\btion\fwhen\fin\fuse,\f\bvoid\fbre\bthing\ffumes,\fv\bpors\f\bnd\fspr\by\f
mists\f\bnd\fkeep\fcont\biners\ftightly\fse\bled.\fDo\fnot\fuse\fin\fconfined\fsp\bces.\f
When\fspr\bying\fm\bteri\bls\fcont\bining\fsolvents,\ffor\fex\bmple\fp\bints,\f\bdhesive,\fco\btings,\fuse\f
extr\bction\fventil\btion\for\fperson\bl\frespir\btory\fprotection\fin\fthe\f\bbsence\fof\f\bdequ\bte\fgener\bl\f
ventil\btion.\f
Do\fnot\f\bpply\fhe\bt\for\ffl\bme\fexcept\funder\fspecific\f\bnd\fdet\biled\fm\bnuf\bcturers\finstructions.\f
Sound \bnsula\fion
See\fFibre\fInsul\btion,\fFo\bms.\f
Suspended Loads CAUTION:\fNever\fimprovise\flifting\ft\bckle.\f
There\fis\f\blw\bys\f\b\fd\bnger\fwhen\flo\bds\f\bre\flifted\for\fsus p
ended.\fNever\fwork\funder\f\bn\f
unsupported,\fsuspended\for\fr\bised\flo\bd,\ffor\fex\bmple\f\b\fsuspended\fengine.\f
Alw\bys\fm\bke\fsure\fth\bt\flifting\fequipment\fsuch\f\bs\fj\bcks,\fhoists,\f\bxle\fst\bnds\f\bnd\fslings\f\bre\f
\bdequ\bte\f\bnd\fsuit\bble\ffor\fthe\fjob,\fin\fgood\fcondition\f\bnd\fregul\brly\fm\bint\bined.\f
Transmission Brake Bands
See\fAsbestos.\f
Стр. 11 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

Underseal
See\fCorrosion\fProtection.\f
Vi\fon
In\fcommon\fwith\fm\bny\fother\fm\bnuf\bcturers\fvehicles,\fsome\fcomponents\fh\bve\fO-rings,\fse\bls\f
or\fg\bskets,\fwhich\fcont\bin\f\b\fm\bteri\bl\fknown\f\bs\f`Viton'.\f
Viton\fis\f\b\ffluoroel\bstomer,\fth\bt\fis\f\b\fsynthetic\frubber\ftype\fm\bteri\bl,\fwhich\fcont\bins\fFluorine.\f
It\fis\fcommonly\fused\ffor\fO-rings,\fg\bskets\f\bnd\fse\bls\fof\f\bll\ftypes.\fAlthough\fViton\fis\fthe\fmost\f
well\fknown\ffluoroel\bstomer,\fthere\f\bre\fothers,\fincluding\fFluorel\f\bnd\fTecmoflon.\f
When\fused\funder\fdesign\fconditions\ffluoroel\bstomers\f\bre\fperfectly\fs\bfe.\fIf,\fhowever,\fthey\f
\bre\fexposed\fto\ftemper\btures\fin\fexcess\fof\f400°C,\fthe\fm\bteri\bl\fwill\fnot\fburn,\fbut\fwill\f
decompose,\f\bnd\fone\fof\fthe\fproducts\fformed\fis\fhydrofluoric\f\bcid.\f
This\f\bcid\fis\fextremely\fcorrosive\f\bnd\fm\by\fbe\f\bbsorbed\fdirectly,\fthrough\fcont\bct,\finto\fthe\f
gener\bl\fbody\fsystem.\f
O-rings,\fse\bls\for\fg\bskets\fwhich\fh\bve\fbeen\fexposed\fto\fvery\fhigh\ftemper\btures\fwill\f\bppe\br\f
ch\brred\for\f\bs\f\b\fbl\bck\fsticky\fsubst\bnce.\f
DO\fNOT;\funder\f\bny\fcircumst\bnces\ftouch\fthem\for\fthe\f\btt\bched\fcomponents.\f
Enquiries\fshould\fbe\fm\bde\fto\fdetermine\fwhether\fViton\for\f\bny\fother\ffluoroel\bstomer\fh\bs\f
been\fused\fin\fthe\f\bffected\fO-ring,\fse\bl\for\fg\bsket.\fIf\fthey\f\bre\fof\fn\btur\bl\frubber\for\fnitrile\f
there\fis\fno\fh\bz\brd.\fIf\fin\fdoubt,\fbe\fc\butious,\f\bs\fthe\fm\bteri\bl\fm\by\fbe\fViton\for\f\bny\f
fluoroel\bstomer.\f
If\fViton\for\f\bny\fother\ffluoroel\bstomers\fh\bve\fbeen\fused,\fthe\f\bffected\f\bre\b\fshould\fbe\f
decont\bmin\bted\fbefore\fthe\fcommencement\fof\fwork.\f
Dispos\bble\fhe\bvy\fduty\fpl\bstic\fgloves\fshould\fbe\fworn\f\bt\f\bll\ftimes,\f\bnd\fthe\f\bffected\f\bre\b\f
w\bshed\fdown\fusing\fwire\fwool\f\bnd\f\b\flimew\bter\f(c\blcium\fhydroxide)\fsolution\fto\fneutr\blize\f
the\f\bcid\fbefore\fdisposing\fof\fthe\fdecomposed\fViton\fresidue\f\bnd\ffin\bl\fcle\bning\fof\fthe\f\bre\b.\f
After\fuse,\fthe\fpl\bstic\fgloves\fshould\fbe\fdisc\brded\fc\brefully\f\bnd\fs\bfely.\f
Welding
See\f\blso\fFire,\fElectric\fShock,\fG\bs\fCylinders.\f
Welding\fprocesses\finclude\fResist\bnce\fWelding\f(Spot\fWelding),\fArc\fWelding\f\bnd\fG\bs\f
Welding.\f
Resis\fance Welding
This\fprocess\fm\by\fc\buse\fp\brticles\fof\fmolten\fmet\bl\fto\fbe\femitted\f\bt\f\b\fhigh\fvelocity,\f\bnd\fthe\f
ey

es\f\bnd\fskin\fmust\fbe\fprotected.\f
Arc Welding
This\fprocess\femits\f\b\fhigh\flevel\fof\fultr\b-violet\fr\bdi\btion,\fwhich\fm\by\fc\buse\f\brc-eye,\f\bnd\fskin\f
bu
rns\fto\fthe\foper\btor\f\bnd\fto\fother\fpersons\fne\brby.\fG\bs-shielded\fwelding\fprocesses\f\bre\f
p\brticul\brly\fh\bz\brdous\fin\fthis\frespect.\fPerson\bl\fprotection\fmust\fbe\fworn,\f\bnd\fscreens\fused\f
to\fshield\fother\fpeople.\f
CONTACT\fLENS\fWEARERS\fARE\fADVISED\fTO\fREVERT\fTO\fORDINARY\fSPECTACLES\fWHEN\f
ARC\fWELDING\f\bs\fthe\f\brc\fspectrum\fis\fbelieved\fto\femit\fmicrow\bves\fwhich\fdry\fout\fthe\ffluid\f
between\fthe\flens\f\bnd\fthe\feye.\fThis\fm\by\fresult\fin\fblindness\fwhen\fthe\flens\fis\fremoved\ffrom\f
the\feye.\f
Met\bl\fsp\btter\fwill\f\blso\foccur,\f\bnd\f\bppropri\bte\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\fhe\bt\fof\fthe\fwelding\f\brc\fwill\fproduce\ffumes\f\bnd\fg\bses\ffrom\fthe\fmet\bls\fbeing\fwelded,\f
the\frods\f\bnd\ffrom\f\bny\f\bpplied\fco\btings\for\fcont\bmin\btion\fon\fthe\fsurf\bces\fbeing\fworked\fon.\f
These\fg\bses\f\bnd\ffumes\fm\by\fbe\ftoxic\f\bnd\finh\bl\btion\fof\fthese\fshould\fbe\f\bvoided.\fThe\fuse\fof\f
Стр. 12 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
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extr\bction\fventil\btion\fto\fremove\fthe\ffumes\ffrom\fthe\fworking\f\bre\b\fm\by\fbe\fnecess\bry\f
p\brticul\brly\fin\fc\bses\fwhere\fthe\fgener\bl\fventil\btion\fis\fpoor,\for\fwhere\fconsider\bble\fwelding\f
work\fis\f\bnticip\bted.\fIn\fextreme\fc\bses\for\fconfined\fsp\bces\fwhere\f\bdequ\bte\fventil\btion\fc\bnnot\f
be\fprovided,\f\bir-fed\frespir\btors\fm\by\fbe\fnecess\bry.\f
Gas Welding (and Cu\f\fing)
Oxy-
\bcetylene\ftorches\fm\by\fbe\fused\ffor\fwelding\f\bnd\fcutting,\f\bnd\fspeci\bl\fc\bre\fmust\fbe\ft\bken\f
to\fprevent\fle\bk\bge\fof\fthese\fg\bses,\fwith\fconsequent\frisk\fof\ffire\f\bnd\fexplosion.\f
The\fprocess\fwill\fproduce\fmet\bl\fsp\btter\f\bnd\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\ffl\bme\fis\fbright,\f\bnd\feye\fprotection\fshould\fbe\fused,\fbut\fthe\fultr\b-violet\femission\fis\f
much\fless\fth\bn\fth\bt\ffrom\f\brc\fwelding,\f\bnd\flighter\ffilters\fm\by\fbe\fused.\f
The\fprocess\fitself\fproduces\ffew\ftoxic\ffumes,\fbut\fsuch\ffumes\f\bnd\fg\bses\fm\by\fbe\fproduced\f
from\fco\btings\fon\fthe\fwork,\fp\brticul\brly\fduring\fcutting\f\bw\by\fof\fd\bm\bged\fbody\fp\brts,\f\bnd\f
inh\bl\btion\fof\fthe\ffumes\fshould\fbe\f\bvoided.\f
In\fbr\bzing,\ftoxic\ffumes\fm\by\fbe\fproduced\ffrom\fthe\fmet\bls\fin\fthe\fbr\bzing\frod,\f\bnd\f\b\fsevere\f
h\bz\brd\fm\by\f\brise\fif\fbr\bzing\frods\fcont\bining\fc\bdmium\f\bre\fused.\fIn\fthis\fevent\fp\brticul\br\fc\bre\f
must\fbe\ft\bken\fto\f\bvoid\finh\bl\btion\fof\ffumes\f\bnd\fexpert\f\bdvice\fm\by\fbe\frequired.\f
SPECIAL\fPRECAUTIONS\fMUST\fBE\fTAKEN\fBEFORE\fANY\fWELDING\fOR\fCUTTING\fTAKES\fPLACE\f
ON\fVESSELS,\fWHICH\fHAVE\fCONTAINED\fCOMBUSTIBLE\fMATERIALS,\fFOR\fEXAMPLE\f
BOILING\fOR\fSTEAMING\fOUT\fOF\fFUEL\fTANKS.\f
Warning Symbols on Vehicles
Dec\bls\fshowing\fw\brning\fsymbols\fwill\fbe\ffound\fon\fv\brious\fvehicle\fcomponents.\f
These\fdec\bls\fmust\fnot\fbe\fremoved.\fThe\fw\brnings\f\bre\ffor\fthe\f\bttention\fof\fowners/oper\btors\f
\bnd\fpersons\fc\brrying\fout\fservice\for\frep\bir\foper\btions\fon\fthe\fvehicle.\f
The\fmost\fcommonly\ffound\fdec\bls\f\bre\freproduced\fbelow\ftogether\fwith\f\bn\fexpl\bn\btion\fof\fthe\f
w\brnings.\f1. 1.
Components\for\f\bssemblies\fdispl\bying\fthe\fc\bution\ftri\bngle\f\bnd\fopen\fbook\fsymbol\f
\b
dvise\fconsult\btion\fof\fthe\frelev\bnt\fsection\fof\fthe\fowner\fliter\bture\fbefore\ftouching\for\f
\bttempting\f\bdjustments\fof\f\bny\fkind.\f \f\f
\f\f
Стр. 13 из
15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
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