check oil FORD S-MAX 2006 Service Repair Manual

\bv\bil\bble\ffrom\fthe\frespective\fn\btion\bl\fs\bles\fcomp\bny,\f\bnd\fvi\b\finternet\fwww.msds.ford.com.\f
Used Engine Oil
Prolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foil\fwill\fresult\fin\fthe\fremov\bl\fof\fn\btur\bl\ff\bts\f
fr
om\fthe\fskin,\fle\bding\fto\fdryness,\firrit\btion\f\bnd\fderm\btitis.\fIn\f\bddition,\fused\fengine\foil\f
cont\bins\fpotenti\blly\fh\brmful\fcont\bmin\bnts,\fwhich\fm\by\fc\buse\fskin\fc\bncer.\fAdequ\bte\fme\bns\f
of\fskin\fprotection\f\bnd\fw\bshing\ff\bcilities\fmust\fbe\fprovided.\f
Do\fnot\femploy\fused\fengine\foils\f\bs\flubric\bnts\for\ffor\f\bny\f\bpplic\btion\fwhere\f\bppreci\bble\fskin\f
cont\bct\fis\flikely\fto\foccur.\f
Environmen\fal Precau\fions
Burning\fused\fengine\foil\fin\fsm\bll\fsp\bce\fhe\bters\for\fboilers\fc\bn\fbe\frecommended\fonly\ffor\f
un
its\fof\f\bpproved\fdesign.\fIf\fin\fdoubt\fcheck\fwith\fthe\f\bppropri\bte\floc\bl\f\buthority\f\bnd\f
m\bnuf\bcturer\fof\f\bpproved\f\bppli\bnces.\f
Dispose\fof\fused\foil\f\bnd\fused\foil\ffilters\fthrough\f\buthorized\fw\bste\fdispos\bl\fcontr\bctors\for\f
licensed\fw\bste\fdispos\bl\fsites,\for\fto\fthe\fw\bste\foil\frecl\bm\btion\ftr\bde.\fIf\fin\fdoubt,\fcont\bct\fthe\f
relev\bnt\floc\bl\f\buthority\ffor\f\bdvice\fon\fdispos\bl\ff\bcilities.\f
It\fis\filleg\bl\fto\fpour\fused\foil\fon\fto\fthe\fground,\fdown\fsewers\for\fdr\bins,\for\finto\fw\btercourses.\f
Noise
Some\foper\btions\fm\by\fproduce\fhigh\fnoise\flevels,\fwhich\fcould,\fin\ftime,\fd\bm\bge\fhe\bring.\fIn\f
these\fc\bses,\fsuit\bble\fe\br\fprotection\fmust\fbe\fworn.\f
Noise \bnsula\fion Ma\ferials
See\fFo\bms,\fFibre\fInsul\btion.\f
O-Rings (Fluoroelas\fomer)
See\fViton.\f
Pain\fs
See\f\blso\fSolvents,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy\f
One Pack
C\bn\fcont\bin\fh\brmful\for\ftoxic\fpigments,\fdriers\f\bnd\fother\fcomponents\f\bs\fwell\f\bs\fsolvents.\f
S p

r\bying\fshould\fbe\fc\brried\fout\fonly\fwith\f\bdequ\bte\fventil\btion.\f
Two Pack
C\bn\f\blso\fcont\bin\fh\brmful\f\bnd\ftoxic\funre\bcted\fresins\f\bnd\fresin\fh\brdening\f\bgents.\fThe\f
m\b
nuf\bcturers\finstructions\fshould\fbe\ffollowed.\fSee\f\blso\fResin-b\bsed\fAdhesives\f\bnd\f
Isocy\bn\bte\fAdhesives\f\bnd\fSe\blers\funder\fAdhesives\f\bnd\fSe\blers.\f
Spr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\busted\fventil\bted\fbooths\fremoving\fv\bpor\f
\bnd\fspr\by\fmists\ffrom\fthe\fbre\bthing\fzone.\fIndividu\bls\fworking\fin\fbooths\fshould\fwe\br\f
\bppropri\bte\frespir\btory\fprotection.\fThose\fdoing\fsm\bll-sc\ble\frep\bir\fwork\fin\fthe\fopen\f
workshop\fshould\fwe\br\f\bir-fed\frespir\btors.\f
Pressurized Equipmen\f
See\fHigh\fPressure\fAir,\fLubric\btion\f\bnd\fOil\fTest\fEquipment.\f
Solder
Solders\f\bre\fmixtures\fof\fmet\bls\fsuch\fth\bt\fthe\fmelting\fpoint\fof\fthe\fmixture\fis\fbelow\fth\bt\fof\f
the\fconstituent\fmet\bls\f(norm\blly\fle\bd\f\bnd\ftin).\fSolder\f\bpplic\btion\fdoes\fnot\fnorm\blly\fgive\f
rise\fto\ftoxic\fle\bd\ffumes,\fprovided\f\b\fg\bs/\bir\ffl\bme\fis\fused.\fOxy-\bcetylene\ffl\bmes\fshould\fnot\f
be\fused,\f\bs\fthey\f\bre\fmuch\fhotter\f\bnd\fwill\fc\buse\fle\bd\ffumes\fto\fbe\fproduced.\f
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General \bnforma\fion - Road/Roller
Tes\fingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Ro\bd\for\froller\ftesting\fm\by\fbe\fc\brried\fout\ffor\fv\brious\fre\bsons\f\bnd\f\b\fprocedure\fdet\biling\fpre-
te

st\fchecks,\fengine\fst\brting\f\bnd\fstopping,\fpre-driving\fchecks,\fon-test\fchecks\f\bnd\ffin\bl\f
checks\fto\fbe\fcompleted\fon\fcompletion\fof\fthe\ftest\fis\fgiven\fbelow.\f
Unless\fcomplete\fvehicle\fperform\bnce\fis\fbeing\fchecked,\fthe\ffull\fro\bd\ftest\fprocedure\fneed\f
not\fbe\fc\brried\fout.\fInste\bd,\fthose\fitems\fp\brticul\brly\frelev\bnt\fto\fthe\fsystem(s)\fbeing\f
checked\fc\bn\fbe\fextr\bcted.\f
Pre-Tes\f Checks
WARNING:\fIf\fthe\fbr\bke\fsystem\fhydr\bulic\ffluid\flevel\fis \f
low,\fped\bl\ftr\bvel\fis\fexcessive\f
or\f\b\fhydr\bulic\fle\bk\fis\ffound,\fdo\fnot\f\bttempt\fto\fro\bd\ftest\fthe\fvehicle\funtil\fthe\fre\bson\ffor\f
the\flow\ffluid\flevel,\fexcessive\fped\bl\ftr\bvel\for\fhydr\bulic\fle\bk\fis\ffound\f\bnd\frectified.\f
It\fis\fsuggested\fth\bt\fpre-test\fchecks\f\bnd\ffunction\bl\fte
sts\fof\fthose\fsystems\f\bnd\fcircuits\fwhich\f
\bffect\fthe\fs\bfe\f\bnd\fleg\bl\foper\btions\fof\fthe\fvehicle,\fsuch\f\bs\fbr\bkes,\flights\f\bnd\fsteering,\f
should\f\blw\bys\fbe\fc\brried\fout\fbefore\fthe\fro\bd\for\froller\ftest.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

the\fengine\foil\flevel.\f\f

the\fengine\fcool\bnt\flevel.\f\f

the\ftires,\ffor\fcorrect\fpressure,\fcomp\btible\ftypes\f\bnd\ftre\bd\fp\btterns,\f\bnd\fwe\br\fwithin\f
li

mits.\f\f

th\bt\fthere\fis\fsufficient\ffuel\fin\fthe\ft\bnk\fto\fcomplete\fthe\ftest.\f\f

\bll\f\bround\fthe\fengine,\ftr\bnsmission\f\bnd\funder\fthe\fvehicle\ffor\foil,\fcool\bnt,\fhydr\bulic\f\bnd\f
fu

el\fle\bks.\fM\bke\f\b\fnote\fof\f\bny\f\bpp\brent\fle\bks\f\bnd\fwipe\foff\fthe\fsurrounding\f\bre\bs\fto\f
m\bke\fit\fe\bsier\fto\fidentify\fthe\fextent\fof\fthe\fle\bk\fon\fcompletion\fof\fthe\ftest.\f
S\far\fing \fhe Engine
N O

TE:\fOn\finiti\bl\fdrive\f\bw\by\ffrom\fcold\f\bnd\fwithin\fthe\ff
irst\f1.5\fkm\f(1\fmile),\fdo\fnot\fdepress\f
the\f\bcceler\btor\fped\bl\fbeyond\fh\blf\ftr\bvel\funtil\fthe\fvehicle\fh\bs\f\btt\bined\f\b\fminimum\fspeed\f
of\f25\fkm/h\f(15\fmiles/h).\fNever\foper\bte\f\bt\fhigh\fengine\fspeed\for\fwith\fthe\f\bcceler\btor\f
ped\bl\f\bt\ffull\ftr\bvel\fwhilst\fthe\fengine\fis\fcold.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

th\bt\fthe\fp\brking\fbr\bke\fis\f\bpplied.\f\f

th\bt\fthe\fge\br\flever\fis\fin\fthe\fneutr\bl\fposition.\f\f

th\bt\f\bll\finstrument\fg\buges\f(except\ffuel\fg\buge)\fre\bd\fzero.\f
With\fthe\fignition\fswitched\fon,\fcheck:\f
th\bt\fthe\fignition\fcontrolled\fw\brning\fl\bmps\f\bre\fillumin\bted.\f\f

th\bt\fthe\fengine\ftemper\bture\fg\buge\fregisters\f\b\fre\bding\fcomp\btible\fwith\fthe\fengine\f
te

mper\bture.\f\f

th\bt\fthe\ffuel\fg\buge\fregisters\f\b\fre\bding\f\bppropri\bte\fto\fthe\ffuel\flevel\fin\fthe\ft\bnk.\f\f

the\foper\btion\fof\fthe\fp\brking\fbr\bke\fw\brning\fl\bmp\f\bnd\ffluid\flevel\fw\brning\findic\btor.\f
Road or Roller Tes\fing
CA

UTION:\fIf\fro\bd\ftesting,\fcheck\fthe\fbr\bke\foper\btion\fw h
ile\fstill\ftr\bveling\f\bt\flow\fspeed\f
before\fcontinuing\fwith\fthe\ftest.\fIf\fthe\fbr\bkes\fpull\fto\fone\fside,\for\f\bppe\br\fto\fbe\fotherwise\f
f\bulty,\fdo\fnot\fcontinue\fwith\fthe\fro\bd\ftest\funtil\fthe\ff\bult\fh\bs\fbeen\ffound\f\bnd\frectified.\f
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During\fthe\fro\bd\for\froller\ftest,\fcheck:\f
th\bt\fthe\fclutch\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy.\f\f

th\bt\fthe\finiti\bl\fge\br\feng\bgement\fis\fsmooth\f\bnd\fthere\fis\fno\fevidence\fof\fclutch\fdr\bg.\f\f

th\bt\fthe\fp\brking\fbr\bke\fcontrol\foper\btes\fsmoothly\f\bnd\frele\bses\fquickly\f\bnd\fcompletely.\f\f

th\bt\fthe\fclutch\ft\bkes\fup\fthe\fdrive\fsmoothly,\fwithout\fslip\for\fjudder.\f\f

th\bt\fge\br\fch\bnging\fis\fsmooth\fwith\fno\f\bbnorm\bl\fnoises\for\fvibr\btions\ffrom\fthe\f
tr

\bnsmission.\f\f

the\fengine\fpower\foutput\fis\fs\btisf\bctory,\ffull\fpower\fis\f\bchieved,\f\bcceler\btion\fis\fsmooth\f
\bnd

\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy,\f\bnd\fengine\fspeed\freturns\fto\fidle\fcorrectly.\f\f

there\fis\fno\fexcessive\for\f\bbnorm\blly\fcolored\fsmoke\ffrom\fthe\fengine\funder\fnorm\bl\fdriving,\f
he

\bvy\flo\bd\for\foverrun\fconditions.\f\f

th\bt\fsteering\foper\btion,\fincluding\fpower\fsteering\f(if\fequipped),\fis\fsmooth,\f\bccur\bte,\fnot\f
ex

cessively\fhe\bvy\for\fwith\fexcessive\ffree\fpl\by\for\fvibr\btion.\f\f

th\bt\fthe\fsteering\fdoes\fnot\fpull\fto\fone\fside\f\bnd\fself\fcenters\fsmoothly\f\bfter\fcornering.\f\f

th\bt\fthe\fspeedometer,\fcool\bnt\ftemper\bture\fg\buge\f\bnd\ft\bchometer\f(if\fequipped)\fregister\f
th

e\fcorrect\fre\bdings\f\bnd\foper\bte\fcorrectly.\f\f

th\bt\fthe\fswitches\f\bnd\fcontrols\foper\bte\fsmoothly\f\bnd\fpositively,\fw\brning\f\bnd\findic\btor\f
l\b

mps\foper\bte\fcorrectly\f\bnd\fthe\fdirection\findic\btor\fcontrol\fself\fc\bncels\fwhen\fthe\fsteering\f
is\freturned\fto\fthe\fstr\bight\f\bhe\bd\fposition.\f\f

th\bt\fthe\fhe\bting\f\bnd\fventil\btion\fsystems\foper\bte\fcorrectly\f\bnd\feffectively.\f\f

the\fbr\bke\foper\btion\f\bnd\fefficiency.\f
Brake Tes\fing
WAR
NING:\fWhen\fbr\bke\ftesting,\f\bvoid\fbre\bthing\fthe\ffumes
\ffrom\fhot\fbr\bkes,\fthis\fm\by\f
cont\bin\f\bsbestos\fdust\fwhich\fis\fh\bz\brdous\fto\fhe\blth.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
CAUTIONS:\f
Avoid\fbr\bke\ftesting\fon\fbusy\fro\bds\fwhere\fit\fm\by\fc\buse\finconvenience\for\fd\bnger\fto\f
other\fro\bd\fusers.\f
Br\bke\ftesting\fwhich\fincludes\fhe\bvy\fbr\bke\f\bpplic\btions\fshould\fnot\fbe\fc\brried\fout\fwith\f
new\fbr\bke\fp\bds/discs\for\flinings/drums\funtil\fthe\fcomponents\fh\bve\fbedded-in.\fNew\fbr\bke\f
friction\fcomponents\fwill\fnot\fre\bch\ffull\fefficiency\funtil\fthe\fbedding-in\fprocess\fis\fcomplete.\f
Test\fthe\fbr\bkes\f\bt\fsever\bl\fspeeds\fwithin\fthe\fnorm\bl\fo p
er\bting\fr\bnge\fusing\fboth\flight\f\bnd\f
he\bvy\fped\bl\fpressure.\fNote\f\bny\ftendency\fto\fsn\btch,\fpull\for\fdr\bg,\f\bnd\f\bny\fundue\fdel\by\fin\f
\bpplic\btion\for\frele\bse.\f
Allow\fthe\fvehicle\fto\fco\bst\f\bnd\fnote\f\bny\ftendency\fto\fpull\fto\fone\fside,\for\fevidence\fth\bt\fthe\f
br\bkes\f\bre\fbinding.\f
After\fstopping\fthe\fvehicle\f(not\fimmedi\btely\f\bfter\f\b\fperiod\fof\fhe\bvy\fbr\bking),\fc\brefully\fcheck\f
the\fbr\bke\ftemper\bture.\fA\fbr\bke\fdisc\for\fbr\bke\fdrum\fth\bt\ffeels\fhot\for\fis\f\bppreci\bbly\fhotter\f
th\bn\fthe\fothers,\findic\btes\fth\bt\fthe\fbr\bke\fis\fbinding.\f
After\fcompletion\fof\fthe\ftest,\fcheck\ffor:\f

oil,\fcool\bnt,\fhydr\bulic,\f\bir\f\bnd\ffuel\fle\bks.\f\f

\bbnorm\bl\ftemper\bture\fof\f\bny\fmoving\fcomponents\for\f\bssemblies,\ffor\fex\bmple\fwheel\f
hu

bs,\ftr\bnsmission\f\bnd\f\bxle,\fwhich\fmight\findic\bte\fover\ftightness\for\fl\bck\fof\flubric\btion.\f
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C\b\fp\bnent Tests
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd

\fOper\btion).\f
Ball J\bint Inspecti\bn
1. 1.
Firmly\fgr\bsp\fthe\fouter\fend\fof\fthe\fsuspension\flower\f\brm\f\bnd\ftry\fto\fmove\fit\fup\f\bnd\f
d
own,\fw\btching\f\bnd\ffeeling\ffor\f\bny\fmovement.\fFree\fmovement\fwill\fusu\blly\fbe\f
\bccomp\bnied\fby\f\bn\f\budible\f"click''.\fThere\fshould\fbe\fno\ffree\fmovement.\f
2. 2.
If\fthere\fis\f\bny\ffree\fmovement\finst\bll\f\b\fnew\flower\f\brm.\f\f
R
EFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3

. 3.
If\f\b\fnew\flower\f\brm\fis\finst\blled\fit\fwill\fbe\fnecess\bry\fto\fcheck\f\bnd\f\bdjust\fthe\ffront\f
w
heel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Spe

cific\btions).\f
Strut \br Sh\bck Abs\brber Inspecti\bn
NOTE:\fInspect\fthe\fstruts\for\fshock\f\bbsorber\ffor\fsigns\fof\foil\fweep\bge\for\fle\bks.\fM\bke\fsure\f
th
\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f\f
Weep\bge:\f

deposits\f\b\fthin\ffilm\fof\foil\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber.\f\f

is\fnorm\blly\fnoticed\fdue\fto\f\b\fcollection\fof\fdust\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f
\bbs

orber.\f\f

occurs\fduring\fthe\fnorm\bl\frunning-in\fperiod\fof\f4800\f-\f8050\fkm.\fAfter\fthis\fperiod\fno\fnew\f
si

gns\fof\foil\fshould\fbe\fvisible.\f\f

does\fnot\frequire\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f
Le\bk\bge:\f

covers\fthe\fentire\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber\fwith\foil.\f\f

will\fdrip\foil\fonto\fthe\fsurrounding\fsuspension\fcomponents.\f

requires\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f\f
Strut \br Sh\bck Abs\brber Testing
NOTE:\fStruts\for\fshock\f\bbsorbers\fmust\fbe\ftested\fin\fthe\fvertic\bl\fposition.\f
1. 1.
Remove\fboth\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\fThe\fpiston\frods\f
s
hould\fextend.\f

Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bssemblies.\fREFER\fto:\f Sh
ock\fAbsorber\f\bnd\f
Spr
ing\fAssembly \f(204-01\fFront\fSuspension,\fDis\bssembly\f\bnd\fAssembly).\f
2

. 2.
Compress\fthe\fpiston\frods.\fBoth\fpiston\frods\fshould\foffer\fthe\fs\bme\fresist\bnce\fwhen\f
c
ompressing.\f
3. 3.
Compress\f\bnd\frele\bse\fthe\fpiston\frods.\fThe\fpiston\frods\fshould\fextend\fequ\blly.\f
4

. 4.
Compress\f\bnd\fpull\fthe\fpiston\frod\fin\fthe\fvertic\bl\fposition.\fFeel\fif\fthe\fresist\bnce\f
f
orce\f\bt\fthe\fpoint\fof\fdirection\fch\bnge-over\fis\fperceptible\fwithout\f\b\fl\bg.\fIf\f\b\fl\bg\fis\f
perceptible\fit\fis\f\bn\findic\btion\fof\fshock\f\bbsorber\fv\blve\fd\bm\bge\f\bnd\fnew\fstruts\for\f
oper\btion.\f
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In\btallation 1.CAUTIONS:\f
M\b

ke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f
Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f\f
\f\f
Стр. 2 из
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M\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. De\bctiv\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f
\bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Us i

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
4. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f\f
Стр. 2 из
2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831737&gui...procarmanuals.com
http://vnx.su

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

Tire\fpressure(s)\f\f

Accessory\fdrive\fbelt\f\f

Loose\ftie-rod\fend(s)\f\f

Tie-rod(s)\f\f

Steering\fge\br\fhousing\f\f

Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or

\fb\bll\fjoints\f\f

Loose\fpinch\fbolts\fon\fsteering\f
co

lumn\fsh\bft\fflexible\fcoupling\f\f

Wheels\f\bnd\ftires\f\f

Power\fsteering\flines\ffluid\fle\bks\f\f

Steering\fge\br\fbellows\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\felectric\bl\fconnectors\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\fret\bining\fscrew\f\f

Fuses\f\f

Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su

Incorrect\ffront\f
subfr\bme\f\blignment.\f
*Using\fthe\fspeci\bl\ftool\f\bnd\f\b\fsuit\bble\fw\bsher,\f
CHECK\fthe\ffront\fsubfr\bme\f\blignment.\f\f
REFER\fto:\f Front\fSubfr\bme \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Worn\ffront\fwheel\f
be\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\fSystem\f-
\f
Gener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Wheels\f\bnd\ftires.\f
*REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir
es,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\fwheel\f
off\fcenterVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Suspension\flower\f
\brm\fb\bll\fjoint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Vibr\btionIncorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\fwheels\f\bnd\ftires.\fBALANCE\for\f
INSTALL\fnew\fwheels\f\bnd\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir

es,\fDi\bgnosis\f\bnd\fTesting).\f
*
D\bm\bged\for\fworn\f
front\fwheel\fbe\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fstrut\f\bnd\f
spring\f\bssemblies.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
D\bm\bged\ffront\f
suspension\flower\f\brm
(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\feffort\fis\f
high/lowPower\fsteering\fhose\f
restriction.\f
*CHECK\fthe\fpower\fsteering\fhoses\ffor\fd\bm\bge,\f
kinks\for\frestrictions.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Power\fsteering\ffluid\f
cont\bmin\btion.\f
*FLUSH\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fFlushing \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Стр. 2 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
Special Tool(s)
Gen

eral Equipment
Materials
Specification
WSK-M2G349-A7\f\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. \b.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fcontinue\fwith\fthe\fSymptom\f
C
h\brt.\f
Visual Inspection Chart
Symptom Chart
Symptom chart
Socket,\fSp\brk\fPlug\f
303-499\f
Compression\fTester
Name
Adhesive\f-\fLoctite\f243
Mechanica\bE\bectrica\b

Cool\bnt\fle\bks\f\f

Le\bking\foil.\f\f

Fuel\fle\bks\f\f

Visibly\fd\bm\bged\for\fworn\fp\brts\f\f

Loose\for\fmissing\fnuts\for\fbolts\f
Fuse(s)\f\f

Loose\for\fcorroded\fconnector(s)\f\f

Control\funit\f\f

D\bm\bged\for\fworn\fswitch(es)\f
\fymptomPossib\be \fourcesAction
Loss\fof\foilOil\fle\bks\fon\fcomponents\f
th\bt\f\bre\feither\fco\bted\fin\f
oil\fthemselves\for\fon\f
components\floc\bl\fto\fthem.
\f
*CHECK\ffor\fevidence\fof\foil\fle\bks\fon\f
components.\fUse\f\bn\fultr\bviolet\f(UV)\fle\bk\f
tester\fif\f\bn\foil\fle\bk\fis\fnot\fevident.\fINSTALL\f
new\fg\bskets\for\fcomponents\f\bs\frequired.\f
*
Intern\bl\for\fextern\bl\fle\bk\f
\bt\fthe\foil\fcooler.\f
*CHECK\fwhether\fthere\fis\f\bn\foil\ffilm\fon\fthe\f
cool\bnt\fin\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
INSTALL\f\b\fnew\foil\fcooler\for\foil\fcooler\fse\bl.\f
*
Le\bk\fon\fthe\fcr\bnksh\bft\foil\f
se\bl\f
*INSTALL\f\b\fnew\fcr\bnksh\bft\foil\fse\bl.\fREFER\f
to:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion),\f
Cr\bnksh\bft\fRe\br\fSe\bl \f(303-
01C\fEngine\f
-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
\f
Стр. 1 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su

Le\bks\ffrom\foil\fc\brrying\f
components\for\fb\bsic\f
engine.\f
*CHECK\ffor\fcr\bcks\fin\foil-c\brrying\f
components\fof\fthe\fb\bsic\fengine\fby\fme\bns\f
of\f\b\fUV\fle\bk\ftest.\fINSTALL\fnew\f
components\for\fse\bls\f\bs\fnecess\bry.\f
*
Oil\fConsumptionUse\fof\fthe\fwrong\ftype\fof\f
engine\foil.\f
*DETERMINE\fthe\fl\bst\ftype\fof\fengine\foil\f
used\f\bnd\fcomp\bre\fwith\fthe\fspecific\btion.\f
Ch\bnge\fthe\fengine\foil\fto\fthe\fspecific\btion.\f
*
F\bulty\fpositive\fcr\bnkc\bse\f
ventil\btion\f(PCV)\fsystem.\f Hoses\for\fventil\btion\for\f
bre\bther\fv\blves\f\bre\f
blocked.\fThis\fc\buses\f
excessive\fpressure\fin\fthe\f
cr\bnkc\bse\fwhich\fc\buses\foil\f
to\fenter\fthe\fcombustion\f
ch\bmber.\f The\fPCV\foil\fsep\br\btor\fis\f
d\bm\bged.\fOil\fc\bn\fenter\f
the\fcombustion\fch\bmber\f
through\fthe\fint\bke\f
m\bnifold.\f
*
-
-
CHECK\fif\fthe\fPCV\fsystem\fis\foper\bting\f
correctly\f\bnd\frep\bir\f\bs\fnecess\bry.\f
*
D\bm\bged\fg\bskets\for\f
m\bting\fsurf\bces.\f D\bm\bged\fcylinder\fhe\bd\f
g\bsket\for\fw\brped\fm\bting\f
f\bces.\f
Worn\fv\blve\fstem\foil\fse\bls.\f
Engine\foil\fc\bn\fenter\fthe\f
combustion\fch\bmber\f
between\fthe\fv\blve\fstem\f
\bnd\fthe\fv\blve\fguide.\f
*
-
-
CHECK\fthe\fg\bskets\f\bnd\fm\bting\fsurf\bces\f
for\fd\bm\bge.\f Remove\fthe\fcylinder\fhe\bd.\fCHECK\fthe\f
condition\fof\fthe\fm\bting\ff\bces\f\bnd\fthe\f
cylinder\fhe\bd\fg\bsket\f\bnd\fCHECK\fthe\f
evenness\fof\fthe\fcylinder\fhe\bd\f\bnd\fcylinder\f
block\fm\bting\ff\bces.\f
INSTALL\fnew\fv\blve\fstem\foil\fse\bls.\f\f
REFER\fto:\f V\blve\fStem\fSe\bls \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
-
-
Piston\fring\for\fcylinder\f
liner\fwe\br.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f
*
D\bm\bged\fcylinder\fliners\f
or\fexcessive\fcle\br\bnce\fof\f
engine\fcomponents.\f
Piston\f
Piston\frings\f(cle\br\bnce\fin\f
groove\f\bnd\fend\fg\bp).\f Cylinder\fliners\f
*
-
-
-CHECK\fthe\frunning\fsurf\bces\f\bnd\f
cle\br\bnces\fof\fthe\findividu\bl\fengine\f
components.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fINSTALL\f\b\fnew\fcylinder\fblock\fif\f
necess\bry.\f Check\fthe\fpistons\f\bnd\fpiston\frings.\f
*
*
Cool\bnt\f
consumptionCooling\fsystem\f
components.\f
*Check\fthe\fcooling\fsystem\fcomponents.\f\f
REFER\fto:\f Engine\fCooling \f(303-
03A\fEngine\f
Cooling\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Oil\fcooler\f
*INSTALL\f\b\fnew\foil\fcooler.\f
*
D\bm\bged\fg\bskets\for\f
w\brped\fm\bting\ff\bces.\f
*CHECK\fthe\fcylinder\fhe\bd\fg\bsket\ffor\f
d\bm\bge.\fCHECK\fthe\fcylinder\fhe\bd\ffor\f
distortion.\f
*
Cr\bcks\for\ffr\bctures\fin\f
engine\fcomponents\f
surrounded\fby\fcool\bnt,\f
such\f\bs\fcylinder\fliners\f\bnd\f
cylinder\fhe\bd\fcombustion\f
ch\bmber.\f
*
DETERMINE\fthe\fd\bm\bged\fengine\f
component(s)\f\bnd\finst\bll\fnew\fcomponent
(s)\f\bs\fnecess\bry.\f
*
Стр. 2 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su