FORD SIERRA 1983 1.G 4x4 Supplement Workshop Manual

Ford Sierra 4x4 Supplement Manual
The Ford supplied Sierra 4x4 Supplementary Workshop Manual is
a "must have" for any owner of one of these cars. The biggest
problem can be actually finding one to purchase. I got lucky and
managed to get mine direct from a Ford dealer, brand new for Ł8,
who was having a clearout. They do appear regularly at
autojumbles and it is just a case of keep looking. The manual only
covers those items unique to the 4x4 Sierra's and are to be used in
conjunction with the Ford Sierra Workshop Manual. Ford never
produced a supplement that covered the 2.9 engine or the later
Mark Two model but all the running gear sections are relevant as
this never changed during the life of the model. I believe there is
also a supplement that covers the MT75 gearbox for the 2.9
models. I have included below some information and diagrams that
maybe helpful to owners.
XR4x4 Drive Components Transmission Oil Fill Information

Fluids
Front Axle - Hypoid Oil SAE 90, API/GL5 (SQM-2C9002-AA)
Rear Axle - Hypoid Oil SAE 90, API/GL5 (SQM-2C9002-AA)
Intermediate Housing - SAE 80 (SQM-2C9008-A)
Transfer Box - (SQM-2C9010-A)
Filler Plug Torque Settings
Front Axle - 35 to 45 Nm
Rear Axle - 35 to 45 Nm
Intermediate Housing - 33 to 41 Nm
Transfer Box - 40 to 60 Nm
Front Axle
Type 9 Gearbox

Transfer Box
Rear Axle
Front Axle Drive Cross Section

Key
A - Front axle gear assembly
B - Driveshaft
C - Drive gear - speedometer
D - Intermediate shaft