warning FORD SIERRA 1983 1.G XR4 Workshop Manual

pA Front Caliper We offer high quality re-manufactured
front calipers which are considerably less costly than new.
Calipers are handed left & right and require return core charge.
(drivers- left) M420CL(passenger- right) M420CR
pB
Caliper Repair Kit -w/piston Ford caliper repair kits are
an economical way to service a leaking or "sticky" caliper. Fitting
this kit, after honing the piston bore, will cure most caliper related
problems. (kit does 1 caliper)M420K4A
pC
Caliper Seal Kit After inspection many calipers only
require new seals to put them right. (kit does 1 caliper) M420K4
pD
Performance Street Brake Pad Set Premium
Mintex A/F series brake pads will give enhanced brake perform
over a wide temperature range with very little brake dusting.
Mintex pads also incorporate the pad warning sensor wiring.
This is the abusolute best performing street pad we have tested
and for the price they are a steal.
(XR4 & Scorpio)M420M
pD
Racing Brake Pad Sets Mintex 1144 is a rally/race pad
that is perfectly at home on track or street, offering a high coefficient
of drag (.44) and excellent modulation throughout a very wide
operating range (up to 1200 degrees). Mintex 1144 is supplied pre-
burnished for easy break-in and minimal fade on the first heating
cycle. Both fade resistance and wear characteristics are excellent.
Mintex pads are the only racing brake pads to incorporate the
standard "low pad" sensor wiring. Match a set of these pads with our
drilled or grooved sport rotors and Aeroquip stainless brake lines for
a substantial increase in braking performance.
(XR4 & Scorpio)
Mintex Street/Competition (M1144)M420G
Mintex Full Competition (M1155) M420GA
pE Standard Front Rotors Lesser quality generic "white
box" rotors tend to warp easily, don't even consider fitting them
on your XR4 or Scorpio. BAT supplies only the highest quality
(Brembo -
Italy & United Brake -England) rotors at better than
"bargain" rotor prices. (each)
XR4 M425
Scorpio G425
pE
pC
pD
pD
pA
pB pF
Brake System (front)
pH
See price list for caliper
slide bushings and pins
pG
0 7
check price lists for Scorpio versions of listed items check price lists for Scorpio versions of listed itemscheck price lists for Scorpio versions of listed items check price lists for Scorpio versions of listed items
check price lists for Scorpio versions of listed items
pF Cross Drilled Front Rotors Cross-drilling brake
rotors is an excellent way to increase brake performance.
Theory being that centrifugal force will draw excess brake
dust and expelled gasses from the pad surface through the
drilled passages into the rotors vented cavity and out. This
process also improves rotor cooling giving improved braking
response and resistance to fade. Our drilled brake rotors
are made from Carballoy (a medium flake graphite fully
pearlitic low phosphorous iron) manufactured to BS 1452
- 1990 grade 180/220 standard. The cross drilling process
is handled by computer CNC milling equipment with holes
arranged in a parabolic pattern giving an even sweeping
effect to the pad surface ensuring maximum cooling with
minimum noise and drag. M425CD
*rotors must by purchased as (handed) pairs- priced as each
Grooved Front Rotors As an option we can supply
slotted (grooved) pattern rotors which are manufactured to
the same high standards as the above listed cross drilled
versions.M425S
*rotors must by purchased as (handed) pairs- priced as each
Drilled & Slotted Front Rotors As an option we can
supply combination drilled & slotted (grooved) pattern
r o t o r s manufactured to the same high standards as the above
listed cross drilled versions.M425CDS
*rotors must by purchased as (handed) pairs- priced as each
pG Master Cylinder high quality Bendix replacement power
brake master cylinder.
(specify year when ordering)M420MC
pH
Aeroquip Brake Lines One of the more effective brake
modifications you can make is to replace the standard brake
hoses with Aeroquip steel braided lines. These performance
brake hoses incorporate a teflon interior to keep line expansion
"flexing" to a minimum. This greatly reduces the "spongy" pedal
feel common to the XR4 & Scorpio brake system. Our stainless
lines are assembled from genuine Aeroquip AN-3 hose with
premium metric "reusable" (not the lesser quality "swaged" type)
hose ends installed. XR4Ti (state year) M419
Scorpio G419

Accessories
pApA
Cosworth Sierra Steering Wheel This sporty 3 spoke design
leather wrapped steering wheel is standard factory issue on the Sierra
Cosworth and RS500 models. The smaller wheel diameter (13.9 inch) helps
make the steering ratio more effective and the fatter rim grip offers both comfort
and control. Wheel is available in black and included center horn button with
Ford logo and horn symbol.M322
pB Cosworth Sapphire Steering Wheel This 3 spoke leather wrapped
wheel from the Sierra Sapphire 4x4 steering wheel is a departure on the
original Coswoth version. It's wider center spokes are positioned lower for
comfortable hand position and a better view of the instrumentation. The smaller
wheel diameter (13.9 inch) helps make the steering ratio more effective and the
fatter rim grip offers both comfort and control. Wheel is available in black and
included center horn button with Ford logo and horn symbol.M322A
Standard Horn Button for the standard XR4 steering wheel we have the
European "Ford" oval logo horn button. Just the thing for finishing the interior
off while fitting Ford logos to the exterior.
Z61551
pC Contoured Dash Overlay just the ticket for covering up a cracked
vinyl dash pads which are so common on the XR4 & Scorpio. This moulded
plastic dash overlay is simple to install and covers up a world of sin, quickly
returning the interior to its original splendor.
note: supplied in black can be easily
painted to match interior color
(for XR4) M323

NEW (for Scorpio) G323
pD White Gauge Face Set Colored gauges are quite the rage. They add
a very unique look to the interior, and are easy to read in daylight or when
illuminated at night. We have a gauge face kit that will replace the standard
(black) speedo, tach/boost, fuel and water temp, gauges and indicator lamps
with a thick self adhesive mylar faces that are white in color. These gauge
faces are manufactured specially for BAT by a original equipment instrument
supplier to Ford, GM, Vauxhall so quality is outstanding. They illuminate from
the rear "back light", just as the standard gauges, and will not opaque with age
like typical cheap reproductions will. An added benefit of our gauge face kit
is the speedo is calibrated beyond 85mph all the way to 150mph. Updating
earlier cars with 85mph speedos is a snap.
(available spring 99) M341W
pE
170 mph Speedometer For the owners of land based cruise
missiles we offer the original equipment Sierra Cosworth speedometer
calibrated in mph (170 in white) and kmph (270 in yellow) with re-setable
trip-meter. A slight bit of tweaking is required to fit.
M341A
150 mph Speedometer Sierra XR4's and later Merkurs came with a more
realistic 150 mph speedometer which easily replaces the American (only
calibrated to 85 mph) version.M341
Dash Instrument Panel Bulb lamp with (white) socketM330L
Dash Warning Lamp Bulb lamp with (gray) socketM330WL
pF Torch Key & Battery complete Ford key blank and lamp/battery.
Torch key blanks and lamp batterys are also listed separately below.
C309KL
Torch Key Blank replacement key blank for XR4 (less lamp)Z61179
pG Lamp & Battery lamp and battery for XR4 & Scorpio keysC309KLB
pH Standard Keys as an extra key or an alternative to the more bulky torch
key, this European key blank has a molded plastic grip with wide ring slot with
Ford logo.
(for Scorpio) G309K (for XR4) C309K
Hatch Lock Assembly lock assem. w/housing & 2 keysM815L
Hatch Striker commonly required replacement itemM815S
Hatch Lock Retaining Clip commonly required replacement itemM815C
Complete Car Lock Set doors, hatch, ignition w/ 2 keysM309LS
pD
pE
BRAKE
pF
pHpG pC
pB
turbo
1 8

Pages 28-30
Pricing is listed with part numbers on these pages
PAGE 31 engine & related
Distributor Cap H.D. 2.3L L9B 16.98
Distributor Rotor H.D. 2.3L (85-86 screw-down type) L9F 7.50
Distributor Rotor H.D. 2.3L (87-89 push-on type) L9FA 8.90
TFI Module 2.3L -Motorcraft XR & Scorpio L9M 80.75
Distributor* 2.3L L9AB 119.00
*this item requires an additional 35.00 charge refundable upon core return
Distributor* 2.9L V6G9AB110.25
*this item requires an additional 55.00 charge refundable upon core return
Computer* XR4Ti (specify auto or manual) M9C 143.50
Computer* Scorpio (specify auto or manual) G9C 143.50
*this item requires an additional 75.00 charge refundable upon core return
Electric Fan Switch -XR M450FS 24.50
Knock Sensor -XR M450KS 52.70
Engine Coolant Temp. Sensor (ECT) -XR & Scorpio M450EC 28.45
Idle Speed Sensor (Air Bypass Valve) -XR & Scorpio M450IS 79.90
Throttle Position Sensor (TPS) -XR (order with year) M450TP 47.60
Oxygen Sensor -XR M450OS 60.50
Oil Pressure Switch -XR M450P 6.40
Water Temp Gauge Sender (purple band) -XR M450F 39.75
Air Charge Temp Sensor (ACT)- Scorpio G450A 29.25
Coolant Temp. Sensor (ECT)- XR & Scorpio M450EC 28.45
MAP Sensor -Scorpio G450M 97.50
Oil Pressure Switch -Scorpio G450P 6.00
Oxygen Sensor -Scorpio G450OS 114.50
Vehicle Speed Sensor- Scorpio G450S 119.00
Throttle Position Sensor- Scorpio G450TP 153.00
A/C Compressor -XR & Scorpio M470C 449.00
Alternator* -XR M24A 235.00
Alternator *-Scorpio G24A 235.00
*this item requires an additional 10.00 charge refundable upon core return
Starter* -XR M23A 87.50
Starter* -Scorpio G23A 220.00
*this item requires an additional 30.00 charge refundable upon core return
Fuel Injector 35lb. XR4Ti (Brown Top) remanM7G 49.50
Fuel Injector 35lb. (Disk Type)
new DISCONTINUED
Vane Air Meter* 50mm (T-Bird) L7V 164.50
Vane Air Meter* 65mm (SVO) L7VA 175.00
Vane Air Meter* XR4Ti Standard L7VM 255.00
*this item requires an additional 75.00 charge refundable upon core return
Fuel Pressure Regulator -XR M7PR 52.35
Electric Fuel Pump- XR (high pressure) in line M10A 165.00
Electric Fuel Pump- XR (low pressure) in tank M10AT 125.00
PAGE 32 transmission related
Oil Seal- input shaft (front) T9 M703 9.30
Gasket- input bearing retainer to main case T9 M702G 2.05
Gasket- top cover T9 M716 6.75
Oil Seal- extension housing (tail shaft) T9 M719 11.80
Gasket- adaptor plate (bearing carrier) to main case T9 M709 4.95
Gasket- adaptor plate (carrier) to ext. housing (tail) T9 M708 6.80
Short Shift Kit M715 55.00
Shifter- competition gear lever (shifter) assembled M717 114.50
Torco Gear Oil (quart) C2S 10.25
Quadrant & Pawl Kit M368 18.90
Transmission T9 (remanufactured) M700 CALL
PAGE 33-34
Pricing is listed with part numbers on these pages
4 0 Price List03/27/02
NEW ITEMS.... Too Late To Classify
Valve Cover Gaskets H.D. 2.9L V6 (h.d. rubber)G15EA 15.50
Head Gasket 2.9L V6 (RH) G15DR 22.50
Head Gasket 2.9L V6 (LH) G15DL 22.50
Main Bearing Set 2.9L V6 (specify size) G16A 53.10
Rod Bearing Set 2.9L V6 (specify size) G16H 31.05
Weather Seal - Rear Hatch to Body -Scorpio G340HS 80.00
Electric Window Switch (door/console)- Scorpio G340S 31.10
Rear Sensor Wiring (low pad warning) Scorpio G420SWR 39.45
Vacuum Modulator- A4LD Auto Trans G750M 26.00
Shop Manual T9 Transmission M201 13.95
Weather Seal- Rear Hatch to Body- XR M340HS 79.90
Moulding/Seal Front Windshield-XR M340F 30.00
Weather Seal- Sunroof Opening- XRM340SR 71.00
Weather Strip- Sliding Sunroof Panel- XRM340SRP 24.25
Electric Window Switches (2) Console-XR M340S 47.30
Ignition Switch (Electrical)- XR M350A 41.75
Ignition Lock Cylinder & Keys- XR M350L 69.00
Plastic Rivet- for exterior body cladding- XR M366R .75
Wiper Link Arm (long) ties L & R arms- XR M369 14.35
Wiper Motor Link Arm (short) XR M369A 14.35
Front Sensor Wiring (low pad) XR & Scorpio M420SW 32.50
Bushing- Body Baem Mount Standard M429 36.00
PCV Valve- XR M450V 5.00
Rotary Fan Switch HVAC- XR M470FS 60.00
Rear Wheel Bearing Carrier- XR M550BC 96.25
Rear Stub Axle (LH) XR & Scorpio M550SL 129.00
Rear Stub Axle (RH) XR & Scorpio M550SR 129.00
Transmission Shift Rail Bushing (in case) M718 2.55
Transmission Shift Bushing (on shaft @ shifter) M715B 2.95
Vacuum Modulator- C3 Auto Trans M750M 26.00
(rear)
(center)
Scorpio Exhaust Components- Scorpio exhaust system
components are generally both expensive and difficult to have
reproduced by the local muffler shop. The center section with
all its close proximity twists and bends makes for some real
aggravation. BAT can supply original quality replacement
exhaust parts at very attractive pricing. Center sections are
one piece and include the main muffler, connecting from the
catalytic converter to rear resonator. Rear sections are standard
type rear (can) resonator.
Scorpio Center Muffler Section G522 $149.00
Scorpio Rear Resonator Section G522T $90.00
Exhaust Hanger (each) C522H 5.95
New