FORD SUPER DUTY 1996 1.G Owners Manual

302vehicle. In addition to the conditions listed in
theOwner Maintenance Checklist, be alert for any
unusual noise, vibration, or other indication that
your vehicle may need service. If you do notice
something unusual, see that your vehicle is
serviced promptly.
*
[SV01600(BEF )03/95]
Precautions When Servicing Your
Vehicle
*
[SV01700(BEF )01/95]
Be especially careful when inspecting or
servicing your vehicle. Here are some general
precautions for your safety:
*
[SV01900( ALL)03/95]
q
If you must work with the engine running,
avoid wearing loose clothing or jewelry that
could get caught in moving parts. Take
appropriate precautions with long hair.
*
[SV02000(BEF )01/95]
q
Do not work on a vehicle in an enclosed
space with the engine running, unless you are
sure you have enough ventilation.
*
[SV02100(BEF )01/95]
q
Never get under a vehicle while it is
supported by a jack only. If you must work
under a vehicle, use safety stands.
*
[SV02200(BEF )01/95]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
*
[SV02500( ALL)03/95]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
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303
*
[SV02600( ALL)03/95]
Working with the engine off:
*
[SV02660(B F )05/95]
1. Always set the parking brake fully and make
sure that the gearshift is securely latched in
P (Park) (automatic transmission) or in 1
(First) (manual transmission).
*
[SV02675(B F )01/95]
2. When the transfer case is in the N (Neutral)
position, the engine and transmission are
disconnected from the rest of the driveline.
Therefore, the vehicle is free to roll even if
the automatic transmission is in P (Park) or
the manual transmission is in gear. Do not
leave the vehicle unattended with the
transfer case in the N (Neutral) position.
*
[SV02700( ALL)03/95]
3. Remove the key from the ignition after you
turn the engine off.
*
[SV02725( ALL)03/95]
4. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02750( ALL)03/95]
Working with the engine on:1. Always set the parking brake fully and make
sure that the gearshift is securely latched in
P (Park) (automatic transmission) or in 1
(First) (manual transmission).
*
[SV02675(B F )01/95]
2. When the transfer case is in the N (Neutral)
position, the engine and transmission are
disconnected from the rest of the driveline.
Therefore, the vehicle is free to roll even if
the automatic transmission is in P (Park) or
the manual transmission is in gear. Do not
leave the vehicle unattended with the
transfer case in the N (Neutral) position.
*
[SV02900( ALL)02/95]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
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304
*
[SV02950(BEF )03/95]
Opening the Hood
*
[SV03000(B F )12/91]
1. Pull the hood release handle, located next to
the parking brake pedal.
*
[SV03050(BEF )12/91]
2. While applying downward pressure on the
hood, push the hood latch handle located
behind the grille near the center front of the
vehicle to the left.
*
[SV03150(B F )01/89]
3. As you open the hood to its fullest extent, a
clock spring will assist you and ªsnapº into
position. The clock spring lift secures the
hood at its fullest height.
*
[SV03300(BEF )03/91]
one third page art:0020333-A
Hood release handle
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305
*
[SV03600(B F )06/93]
half page art:0020337-E
Hood and support
*
[SV03775(B F )12/89]
NOTE: Be sure to oil the hood latch every six
months to maintain smooth operation.
*
[SV03900(BEF )05/90]
Always attempt to lift the hood after closing to
be sure it is securely latched.
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306
%*
[SV04500(BEF )04/95]
Engine Compartment
*
[SV04600(BEF )05/94]
Your vehicle has one of the following types of
engines:
*
[SV04700( EF )06/92]
q
A 4.9 Liter EFI, I-6 engine, or
*
[SV04750(BEF )05/89]
q
A 5.0 Liter EFI, V-8 engine, or
*
[SV05000( EF )05/89]
q
A 5.8 Liter EFI, V-8 engine, or
*
[SV05100( EF )05/89]
q
A 7.5 Liter EFI, V-8 engine.
*
[SV05475( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct service points for
your diesel-powered vehicle.
*
[SV05500(BEF )11/94]
The following pages show diagrams of each
engine type and where to find items that you
should regularly service.
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307
*
[SV05775( F )05/94]
full page art:0020344-H
4.9L engine compartment service points
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308
*
[SV05800(B F )04/95]
full page art:0020345-I
5.0L/5.8L engine compartment service points
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309
*
[SV05850( F )05/94]
full page art:0020526-H
7.5 EFI engine compartment service points
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310 %
*
[SV05900(BEF )04/95]
Cleaning the Engine
*
[SV05920(BEF )04/95]
A clean engine is more efficient because a
buildup of grease and dirt acts as an insulator,
keeping the engine warmer than usual.
*
[SV05940(BEF )05/95]
q
Extreme care must be used if a power washer
is used to clean the engine. The high pressure
fluid could penetrate sealed parts and
assemblies causing damage or malfunctions.
*
[SV05960(BEF )04/95]
q
In order to avoid possible cracking of the
engine block or fuel injection pump, do not
spray a hot engine or injection pump with
cold water.
*
[SV05980(BEF )04/95]
q
The alternator, distributor and air intake must
be covered. Covering these components will
help prevent water damage.
*
[SV06000(BEF )04/95]
q
Never wash or rinse the engine while it is
running. Water getting into the engine may
cause internal damage.
*
[SV06100( ALL)03/95]
Filling the Fuel Tank
*
[SV06450( F )05/90]
one third page art:0020351-D
Fuel filler door
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311
*
[SV06475( F )10/90]
one third page art:0020753-A
Fuel filler door
*
[SV06550(BEF )02/91]
Opening the Fuel Filler Door
*
[SV06600(BEF )10/94]
To open the fuel filler door of your vehicle, just
insert your finger in the divot and pull the door
open all the way.
*
[SV06700( ALL)01/95]
Removing the fuel cap
*
[SV06750( ALL)01/95]
The proper instructions for removing the fuel
cap are as follows:
*
[SV06800( ALL)03/90]
q
Unscrew the fuel cap by exerting pressure on
the plastic lock bar and rotating the fuel cap
counterclockwise.
*
[SV06850( ALL)12/91]
q
Turn the fuel cap 1/2 to 3/4 of a turn until a
hissing sound is heard. Wait until the hissing
sound stops and then continue rotating
counterclockwise to remove the fuel cap.
*
[SV06900( ALL)03/93]
q
Make sure that you follow the above fuel cap
removal instructions and use caution. Such
caution will minimize the possibility of fuel
spraying during removal of the fuel cap.
*
[SV06950( ALL)03/91]
To replace and secure the fuel cap; place it in
position and rotate it clockwise until it clicks
(ratchets). Doing so will not damage or break
the fuel cap. The ratcheting mechanism allows
the fuel cap to be sealed without overtightening.
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