ECU FORD SUPER DUTY 2003 1.G User Guide

Each seating position in your vehicle has a specific safety belt
assemblywhich is made up of one buckle and one tongue that
are designed to be used as a pair. 1) Use the shoulder belt on the
outside shoulder only. Never wear the shoulder belt under the arm.
2) Never swing the safetybelt around your neck over the inside
shoulder. 3) Never use a single belt for more than one person.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
Safetybelts and seats can become hot in a vehicle that has been
closed up in sunnyweather; theycould burn a small child. Check
seat covers and buckles before you place a child anywhere near them.
Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securelyfastened in the buckle.
2. To unfasten, push the release
button and remove the tongue from
the buckle.
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safety seat you put in your vehicle. If you do not install and use the
safetyseat properly, the child maybe injured in a sudden stop or
collision.
When installing a child safetyseat:
•Review and follow the information
presented in theAir bag
supplemental restraint system
(SRS) section in this chapter.
•Use the correct safetybelt buckle
for that seating position (the
buckle closest to the direction the
tongue is coming from).
•Insert the belt tongue into the
proper buckle until you hear a
snap and feel it latch. Make sure the tongue is securelyfastened in the
buckle.
•Keep the buckle release button pointing up and awayfrom the safety
seat, with the tongue between the child seat and the release button,
to prevent accidental unbuckling.
•Place seat back in upright position.
•Put the safetybelt in the automatic locking mode. Refer toAutomatic
locking mode(passenger side front and outboard rear seating
positions) (if equipped) section in this chapter.
Ford recommends the use of a child safetyseat having a top tether
strap. Install the child safetyseat in a seating position with a tether
anchor. For more information on top tether straps, refer toAttaching
child safety seats with tether straps.in this chapter.
Carefullyfollow all of the manufacturer’s instructions included
with the safety seat you put in your vehicle. If you do not install
and use the safetyseat properly, the child maybe injured in a sudden
stop or collision.
Rear-facing child seats or infant carriers should never be placed
in the front seats, unless the passenger airbag On/Off switch is
turned off. SeePassenger airbag on/off switchin this chapter.
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3. While holding the shoulder and
lap belt portions together, route the
tongue through the child seat
according to the child seat
manufacturer’s instructions. Be sure
the belt webbing is not twisted.
4. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) for that seating position until
you hear and feel the latch engage.
Make sure the tongue is latched
securelybypulling on it.
5. To put the retractor in the
automatic locking mode, grasp the
shoulder portion of the belt and pull
downward until all of the belt is
extracted and a click is heard.
6. Allow the belt to retract. The belt will click as it retracts to indicate it
is in the automatic locking mode.
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7. Pull the lap belt portion across
the child seat toward the buckle and
pull up on the shoulder belt while
pushing down with knee on the
child seat.
8. Allow the safetybelt to retract to
remove anyslack in the belt.
9. Before placing the child in the
seat, forciblytilt the seat forward
and back to make sure the seat is
securelyheld in place. To check
this, grab the seat at the belt path
and attempt to move it side to side
and forward. There should be no
more than one inch of movement for
proper installation.
10. Tryto pull the belt out of the retractor to make sure the retractor is
in the automatic locking mode (you should not be able to pull more belt
out). If the retractor is not locked, unbuckle the belt and repeat steps
two through nine.
Check to make sure the child seat is properlysecured before each use.
Attaching child safety seats with tether straps
Most new forward-facing child safetyseats include a tether strap which
goes over the back of the seat and hooks to an anchoring point. Tether
straps are available as an accessoryfor manyolder safetyseats. Contact
the manufacturer of your child seat for information about ordering a
tether strap.
The passenger seats of your vehicle may be equipped with built-in tether
strap anchors located behind the seats as described below.
The tether anchors in your vehicle may be straps on the seatback or an
anchor bracket on the rear edge of the seat cushion or an anchor bracket
mounted to the bodyshell on the back panel.
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installing the child seat. Refer to theFolding down the rear seats
section in this chapter for information on how to operate the rear seats.
5. Clip the tether strap to the anchor as shown.
•Front seat (SuperCab only)
•Front seats (Regular Cab) and
Rear seats (Crew Cab only)
If the tether strap is clipped incorrectly, the child safety seat
maynot be retained properlyin the event of a collision.
6. Refer to theInstalling child safety seats in combination lap and
shoulder belt seating positionssection of this chapter for further
instructions to secure the child safetyseat.
7. Tighten the child safetyseat tether strap according to the
manufacturer’s instructions.
If the safetyseat is not anchored properly, the risk of a child
being injured in a collision greatlyincreases.
Tether strap attachment rear SuperCab only
There are three loops of webbing just above the back of the rear seat
(along the bottom edge of the rear window) in the SuperCab. These
loops are to be used as both routing loops and anchor loops for child
safetyseat tether straps.
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Using ABS
When hard braking is required, applycontinuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing y ou to retain
full steering control during hard braking and on slipperysurfaces.
However, the ABS does not decrease stopping distance.
Parking brake
To set the parking brake, press the
parking brake pedal down until the
pedal stops. The BRAKE warning
lamp in the instrument cluster
illuminates and remains illuminated
until the parking brake is released.
To release the brake, pull the
release lever. to prevent the pedal
from releasing too quickly, place
your left foot on the parking brake
pedal, then pull the release lever,
making sure the pedal fullyreleases.
You maywant to pull the release
lever again to make sure the parking
brake is full released.
Always set the parking
brake fullyand make sure
that the gearshift is securely
latched in P (Park) (automatic
transmission) or in 1 (First)
(manual transmission).
Note:If your vehicle is equipped with a manual transmission, the engine
maybe required to run while power accessories operate and the parking
brake is set. It is recommended that wheel chocks be used during this
operation.
If you’re parking your vehicle on a grade or with a trailer, press and hold
the brake pedal down, then set the parking brake. There maybe a little
vehicle movement as the parking brake sets to hold the vehicle’s weight.
This is normal and should be no reason for concern. If needed, press and
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Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fullyreleased, but the brake warning lamp
remains illuminated, the brakes maynot be working properly.
See your dealer or a qualified service technician.
Understanding the gearshift positions of the 4–speed automatic
transmission
P (Park)
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
•Start the engine
•Depress the brake pedal
•Move the gearshift lever into the desired gear
To put your vehicle in P (Park):
•Come to a complete stop
•Move the gearshift lever and securelylatch it in P (Park)
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
R (Reverse)
With the gearshift lever in R (Reverse), the vehicle will move backward.
Always come to a complete stop before shifting into and out of R
(Reverse).
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
12 20A* Cigar lighter/OBD II
13 5A* Power mirrors/switches
14 15A* Daytime running lamps (DRL)
15 10A* Not used
16 15A* Not used
17 15A* Exterior lamps
18 20A* Turn lamps/Brake on-off switch (high)
19 10A* Bodysecuritymodule/4x4 module
20 — Not used
21 25A* Not used
22 20A* Engine control
23 20A* Engine control (gasoline engine only)
24 15A* Not used
25 10A* 4-Wheel Anti-lock Brake System (4WABS)
module
26 10A* Air bags
27 15A* Ignition switch Run feed
28 10A* EATC module/Front blower relaycoil
29 10A* Customer access
30 15A* Highbeam headlamps
31 15A* Clutch interlock switch (manual transmissions
only), Transmission range sensor (automatic
transmissions only) then to starter relay coil
(all transmissions)
32 5A* Radio (start)
33 15A* Front wiper
34 10A* Brake on-off switch
35 10A* Instrument cluster
36 10A* PCM Keep-Alive
37 15A* Horn
38 20A* Trailer tow park lamps and backup lamps
39 — Not used
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157

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
40 20A* Fuel pump
41 10A* Instrument cluster
42 15A* Delayed accessory
43 10A* Fog lamps
44 10A* Not used
45 10A* Ignition switch Run/Start feed
46 10A* Left-hand lowbeam
47 10A* Right-hand lowbeam
48 10A* Not used
101 30A** Trailer tow electric brake
102 30A** Door locks/Bodysecuritymodule
103 50A** Ignition switch
104 40A** Not used
105 30A** Injector driver module (Diesel engine only)
106 30A** Front wiper main
107 40A** Front blower motor
108 40A** Not used
109 30A** Heated seats
110 50A** Ignition switch
111 30A** 4WD/Shift on the fly
112 30A** Left-hand power seats
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow batterycharge
116 30A** Ignition switch
601 30A CB*** Door window motors
602 60A** 4WABS module
210 — Not used
211 — Not used
212 — Not used
301 — Front blower motor relay
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The following steps apply to all vehicles:
19. Remove the jack and fully
tighten the lug nuts in the order
shown.
20. Stow the flat tire. Refer to
Stowing the spare tireif the
vehicle is equipped with a spare tire
carrier.
21. Stow the jack, jack handle and
lug wrench. Make sure the jack is
securelyfastened so it does not
rattle when driving.
22. Unblock the wheels.
On vehicles equipped with single rear wheels, retighten the lug nuts to
the specified torque at 800 km (500 miles) after anywheel disturbance
(tire rotation, changing a flat tire, wheel removal, etc.).
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts
to the specified torque at 160 km (100 miles), and again at 800 km (500
miles) of new vehicle operation and after anywheel disturbance (tire
rotation, changing a flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
Nm Lb-ft
M14 x 1.5 200-225 150-165
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use onlyFord recommended replacement fasteners.
On all two-piece flat wheel nuts,
applymotor oil between the flat
washer and the nut. Do not apply
motor oil to the wheel nut threads
or the wheel stud threads.
Stowing the flat/spare tire
1. Laythe tire on the ground with the valve stem facing in the direction
specified on the Tire Changing Instructions located with the jack
hardware.
1
3 4
27 6
5 8
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