4WD FORD SUPER DUTY 2003 1.G Owners Manual

3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to the desired gear, then slowlyrelease the
clutch pedal while slowlypressing on the accelerator.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
Recommended shift speeds
Downshift according to the following charts for your specific
engine/drivetrain combination:
Maximum downshift speeds1
6-speed transmission
Shift from: Transfer case position (if equipped)2
2H or 4H 4L
D(Overdrive) - 472 km/h (45 mph) 26 km/h (16 mph)
4 - 3 56 km/h (35 mph) 19 km/h (12 mph)
3 - 2 32 km/h (20 mph) 13 km/h (8 mph)
2 - 1 8 km/h (5 mph) 3 km/h (2 mph)
1 - LO Onlyshift to LO when at a stop.
1Use 2H or 4H for 4WD equipped vehicles.2Downshift at lower speeds when driving on slipperysurfaces.
Reverse
1. Make sure that your vehicle is at a complete stop before you shift into
R (Reverse). Failure to do so maydamage the transmission.
2. Move the gearshift lever into the neutral position and wait at least
three seconds before shifting into R (Reverse).
•The gearshift lever can onlybe moved into R (Reverse) bymoving it
from left of 3 (Third) and 4 (Fourth) before shifting into R (Reverse).
This is a lockout feature that protects the transmission from
accidentallybeing shifted into R (Reverse) from
(Overdrive).
Parking your vehicle
1. Applythe brake and shift into the neutral position.
2. Fullyapplythe parking brake, then shift into 1 (First).
3. Turn the ignition off.
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FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED)
For important information regarding safe operation of this type
of vehicle, seePreparing to drive your vehiclein this chapter.
Four–wheel drive (4WD) supplies power to all four wheels. 4WD should
not be operated on drypavement; driveline damage mayoccur.
If equipped with the Electronic Shift 4WD System, and 4WD Low
is selected while the vehicle is moving, the 4WD system will not
engage. This is normal and should be no reason for concern.Refer
toShifting to/from 4WD Lowfor proper operation.
The 4WD system also uses hub locks that can be engaged and
disengaged based on the 4WD mode selected. Refer toFront wheel hub
locks (if equipped)for more information.
4WD system indicator lights
•4X4- illuminates when 4WD High
is selected.
•LOW RANGE- illuminates when
4WD Low is selected.
Front wheel hub locks (if equipped)
4x4
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Engage or disengage the 4WD system by:
•rotating the control for both front wheel hub locks from the FREE or
LOCK position, then
•manuallyengage or disengage the transfer case with the floor-mounted
shifter
For increased fuel economyin 2WD, rotate both hub locks to the FREE
position.
For proper operation, make sure that the arrow and the indicator
dot on the hub are aligned, and that both hub locks are set to the
same position (both set to LOCK or both set to FREE).
Using a manual 4WD system (if equipped)
2H (2WD High)– Power to the rear wheels only; used for street and
highwaydriving.
4H (4WD High)– Used for extra traction such as in snow or icyroads
or in off-road situations. Not intended for use on drypavement.
N (Neutral)– No power to either front or rear wheels.
4L (4WD Low)– Uses extra gearing to provide maximum power to all
four wheels at reduced speeds. Intended onlyfor off-road applications
such as deep sand, steep grades or pulling heavyobjects. 4L (4WD Low)
will not engage while the vehicle is moving; this is normal and should be
no reason for concern. Refer toShifting to/from 4L (4WD Low)for
proper operation.
Shifting between 2H (2WD high) and 4H (4WD high)
•Move the transfer case lever to 4H (4WD High) at a stop or any
forward speed up to 88 km/h (55 mph).
Note:Do not perform this operation at speeds above 72 km/h (45 mph)
if the outside temperature is below 0°C (32°F).
2H
4H
4L N
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Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4L (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the transfer case lever through N (Neutral) directlyto the
desired position. The LOW RANGE indicator will illuminate once the
transfer case has engaged.
•If the transfer casedoes notengage, repeat steps 1 through 4.
Using the N (Neutral) position
The transfer case N (Neutral) position overrides the transmission
and puts the vehicle in neutral regardless of transmission
gearshift lever position. The vehicle can move forward or
backward.
This position should onlybe used when towing the vehicle.
Do not leave the vehicle unattended with the transfer case in the
N (Neutral) position. Always set the parking brake fully and turn
off the ignition when leaving the vehicle.
Using the electronic shift 4WD system (if equipped)
2WD (2WD High)- Power to the rear wheels only; used for street and
highwaydriving.
4X4 HIGH (4WD High)- Used for extra traction such as in snow or icy
roads or in off-road situations. Not intended for use on drypavement.
2WD4X4
HIGH4X4
LOW
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4X4 LOW (4WD Low)- Uses extra gearing to provide maximum power
to all four wheels. Intended onlyfor off-road applications such as deep
sand, steep grades or pulling heavyobjects. 4L (4WD Low) will not
engage while the vehicle is moving; this is normal and should be no
reason for concern. Refer toShifting to/from 4L (4WD Low)for proper
operation.
Shifting between 2WD (2WD High) and 4X4 HIGH (4WD High)
•Move the 4WD control between 2WD and 4X4 HIGH at anyforward
speed.
Note:Do not perform this operation at speeds above 72 km/h (45 mph)
if the outside temperature is below 0°C (32°F).
Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4X4 LOW (4WD Low)
1. Bring the vehicle to a complete stop
2. Depress the brake
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the 4WD control to the desired position.
•If shifting into 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnonindicating the shift is complete.
•If shifting out of 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnoffindicating the shift is complete.
Driving off-road with truck and utility vehicles
4WD vehicles are speciallyequipped for driving on sand, snow, mud and
rough terrain and have operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
How your vehicle differs from other vehicles
Truck and utilityvehicles can differ from some other vehicles. Your
vehicle maybe higher to allow it to travel over rough terrain without
getting hung up or damaging underbodycomponents.
The differences that make your vehicle so versatile also make it handle
differentlythan an ordinarypassenger car.
Maintain steering wheel control at all times, especiallyin rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
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Drive cautiouslyto avoid vehicle damage from concealed objects such as
rocks and stumps.
You should either know the terrain or examine maps of the area before
driving. Map out your route before driving in the area. To maintain
steering and braking control of your vehicle, you must have all four
wheels on the ground and theymust be rolling, not sliding or spinning.
Basic operating principles
•Do not use 4WD on dry, hard surfaced roads. Doing so will produce
excessive noise, increase tire wear and maydamage drive components.
4WD modes are onlyintended for consistentlyslipperyor loose
surfaces.
•Drive slower in strong crosswinds which can affect the normal steering
characteristics of your vehicle.
•Be extremelycareful when driving on pavement made slipperyby
loose sand, water, gravel, snow or ice.
If your vehicle goes off the edge of the pavement
•If your vehicle goes off the edge of the pavement, slow down, but
avoid severe brake application, ease the vehicle back onto the
pavement onlyafter reducing your speed. Do not turn the steering
wheel too sharplywhile returning to the road surface.
•It maybe safer to stayon the apron or shoulder of the road and slow
down graduallybefore returning to the pavement. You maylose
control if you do not slow down or if you turn the steering wheel too
sharplyor abruptly.
•It often maybe less riskyto strike small objects, such as highway
reflectors, with minor damage to your vehicle rather than attempt a
sudden return to the pavement which could cause the vehicle to slide
sideways out of control or roll over. Remember, your safety and the
safetyof others should be your primaryconcern.
Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
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Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
•If the vehicle goes from one type of surface to another (i.e., from
concrete to gravel) there will be a change in the waythe vehicle
responds to a maneuver (steering, acceleration or braking). Again,
avoid these abrupt inputs.
Parking
On some 4WD vehicles, when the transfer case is in the N (Neutral)
position, the engine and transmission are disconnected from the rest of
the driveline. Therefore, the vehicle is free to roll even if the automatic
transmission is in P (Park) or the manual transmission is in gear. Do not
leave the vehicle unattended with the transfer case in the N (Neutral)
position. Always set the parking brake fully and turn off the ignition
when leaving the vehicle.
4WD Systems
4WD (when you select a 4WD mode), uses all four wheels to power the
vehicle. This increases traction, enabling you to drive over terrain and
road conditions that a conventional two-wheel drive vehicle cannot.
Power is supplied to all four wheels
through a transfer case. On 4WD
vehicles, the transfer case allows
you to select 4WD when necessary.
Information on transfer case
operation and shifting procedures
can be found in theDriving
chapter. Information on transfer
case maintenance can be found in theMaintenance and specifications
chapter. You should become thoroughlyfamiliar with this information
before you operate your vehicle.
Normal characteristics
On some 4WD models, the initial shift from two-wheel drive to 4x4 while
the vehicle is moving can cause some momentaryclunk and ratcheting
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sounds. This is the front drivetrain coming up to speed and the
automatic locking hubs engaging and is not cause for concern.
Sand
When driving over sand, tryto keep all four wheels on the most solid
area of the trail. Avoid reducing the tire pressures but shift to a lower
gear and drive steadilythrough the terrain. Applythe accelerator slowly
and avoid spinning the wheels.
If you must reduce the tire pressure for whatever reason in sand, make
sure you re-inflate the tires as soon as possible.
Avoid excessive speed because vehicle momentum can work against you
and cause the vehicle to become stuck to the point that assistance may
be required from another vehicle. Remember, you may be able to back
out the way you came if you proceed with caution.
Mud and water
If you must drive through high
water, drive slowly. Traction or
brake capabilitymaybe limited.
When driving through water,
determine the depth; avoid water
higher than the bottom of the hubs
(if possible) and proceed slowly. If
the ignition system gets wet, the
vehicle maystall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectivelyas drybrakes. Drying can be improved bymoving
your vehicle slowly while applying light pressure on the brake pedal.
Be cautious of sudden changes in vehicle speed or direction when you
are driving in mud. Even 4WD vehicles can lose traction in slick mud. As
when you are driving over sand, applythe accelerator slowlyand avoid
spinning your wheels. If the vehicle does slide, steer in the direction of
the slide until you regain control of the vehicle.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Driving through deep water may damage the transmission.
Refer toTransmission temperature gaugein theInstrument cluster
chapter for transmission fluid temperature information.
If the front or rear axle is submerged in water, the axle lubricant should
be replaced.
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Descend a hill in the same gear you
would use to climb up the hill to
avoid excessive brake application
and brake overheating. Do not
descend in neutral; instead,
disengage overdrive or manually
shift to a lower gear. When
descending a steep hill, avoid
sudden hard braking as you could
lose control. When you brake hard,
the front wheels can’t turn and if
theyaren’t turning, you won’t be
able to steer. The front wheels have to be turning in order to steer the
vehicle. Rapid pumping of the brake pedal will help you slow the vehicle
and still maintain steering control.
If your vehicle has anti-lock brakes, apply the brakes steadily. Do not
“pump” the brakes.
Driving on snow and ice
4WD vehicles have advantages over 2WD vehicles in snow and ice but
can skid like anyother vehicle.
Should you start to slide while driving on snowyor icyroads, turn the
steering wheel in the direction of the slide until you regain control.
Avoid sudden applications of power and quick changes of direction on
snow and ice. Applythe accelerator slowlyand steadilywhen starting
from a full stop.
Avoid sudden braking as well. Although a 4WD vehicle mayaccelerate
better than a two-wheel drive vehicle in snow and ice, it won’t stop any
faster, because as in other vehicles, braking occurs at all four wheels. Do
not become overconfident as to road conditions.
Make sure you allow sufficient distance between you and other vehicles
for stopping. Drive slower than usual and consider using one of the lower
gears. In emergencystopping situations, avoid locking of the wheels. Use
a “squeeze” technique, push on the brake pedal with a steadilyincreasing
force which allows the wheels to brake yet continue to roll so that you
may steer in the direction you want to travel. If you lock the wheels,
release the brake pedal and repeat the squeeze technique. If your vehicle
is equipped with a Four Wheel Anti-Lock Brake System (ABS), apply the
brake steadily. Do not “pump” the brakes. Refer to theBrakessection of
this chapter for additional information on the operation of the anti-lock
brake system.
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Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
Do not use a size and type of tire and wheel other than that
originallyprovided byFord Motor Companybecause it can affect
the safetyand performance of your vehicle, which could result in an
increased risk of loss of vehicle control, vehicle rollover, and/or serious
personal injuryor death.
Make sure all tires and wheels on the vehicle are of the same size, type,
tread design, brand and load-carrying capacity. If you have questions
regarding tire replacement, see an authorized Ford or Lincoln/Mercury
dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford Motor Companyrecommends, you should not use
these tires for highwaydriving.
If you use anytire/wheel combination not recommended byFord Motor
Company, it may adversely affect vehicle handling and could cause
steering, suspension, axle or transfer case failure.
Do not use “aftermarket lift kits” or other suspension modifications,
whether or not theyare used with larger tires and wheels.
These “aftermarket lift kits” could adverselyaffect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or rollover and
serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highwaydriving because theyare more
likelyto blow out or fail.
You should carefullyobserve the recommended tire inflation pressure
found on the safetycompliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adverselyaffect the wayyour vehicle
handles. Do not exceed the Ford Motor Companyrecommended pressure
even if it is less than the maximum pressure allowed for the tire.
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