brake fluid FORD SUPER DUTY 2004 1.G User Guide

WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5°C (40°
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
235

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20°–80°F (-7°
–25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low. Add fluid to bring fluid level up to be between
the arrows in the FULL COLD range.
3. Start the engine.
4. While the engine idles, turn the steering wheel left and right several
times.
5. Turn the engine off.
6. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
7. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
M
AX
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
256

CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to the scheduled maintenance guide
for the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
257

TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
258

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Hypoid Gear Oil
SAE 90F-250/350
(Dana 60 axle)2.7L (5.8 pints)
F-350/450/550
(Dana 60 axle)2.7L (5.8 pints)
Rear axle
1,2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantF-350/450
(DANA 80)4.0L (8.5 pints)
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-550
(Dana 135)11.6L (24.5
pints)
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C25.0L (26.4
quarts)
6.8L V10 engine 26.0L (27.5
quarts)
Engine oil
(includes filter
change)-Gas
engines
7
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)5.4L V8 and
6.8L V10
engines5.7L (6.0
quarts)
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
278

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle
(4X4)Hypoid Gear Oil
SAE 90C6AZ-19580–E ESW-M2C105–A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantXY-75W90–GLS–
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
(Dana 135
axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
281

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylindersMotorcraft
penetrating and
lock lubricantXL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and
clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
282

A
Accessory delay ..........................56
Air bag supplemental restraint
system ........................................104
and child safety seats ............106
description ..............................104
disposal ....................................108
driver air bag ..........................106
indicator light .........................108
operation .................................106
passenger air bag ...................106
passenger deactivation
switch ......................................109
Air cleaner filter ...............263, 277
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................240
Anti-lock brake system
(see Brakes) ..............................129
Audio system
(see Radio) ..........19, 21, 23, 26, 30
Automatic transmission ............132
driving an automatic
overdrive .........................133, 135
fluid, adding ............................258
fluid, checking ........................258
fluid, refill capacities ..............278
fluid, specification ..................284
Auxiliary power point .................55
Axle
lubricant specifications ..281, 284
refill capacities ........................278
traction lok ..............................131
B
Battery .......................................238
acid, treating emergencies .....238jumping a disabled battery ....209
maintenance-free ....................238
replacement, specifications ...277
servicing ..................................238
BeltMinder ...................................99
Brakes ........................................128
anti-lock ...................................129
anti-lock brake system (ABS)
warning light ...........................129
fluid, checking and adding ....256
fluid, refill capacities ..............278
fluid, specifications .........281, 284
lubricant specifications ..281, 284
parking ....................................129
shift interlock ..........................132
Bulbs ............................................44
C
Calculating load ........................162
Capacities for refilling fluids ....278
Cassette tape player ...................30
CD changer .................................33
Cell phone use ............................67
Certification Label ....................292
Child safety restraints ..............113
child safety belts ....................113
Child safety seats ......................116
attaching with tether straps ..120
in front seat ............................118
in rear seat ..............................118
Cleaning your vehicle
engine compartment ..............226
instrument panel ....................228
interior .....................................228
interior trim ............................228
plastic parts ............................227
safety belts ..............................228
washing ....................................225
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
299

Infant seats
(see Safety seats) .....................116
Inspection/maintenance (I/M)
testing ........................................255
Instrument panel
cleaning ...................................228
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......209
K
Keyless entry system .................80
autolock .....................................79
Keys
positions of the ignition .........124
L
Lamps
autolamp system .......................40
bulb replacement
specifications chart ..................44
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................43–44
replacing bulbs ...................44–49
Lane change indicator
(see Turn signal) ........................43
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........129
speed control ............................61
Load limits .................................159Loading instructions .................162
Locks
autolock .....................................79
childproof ..................................74
Lubricant specifications ...281, 284
Lumbar support, seats ...............88
M
Manual transmission .................138
fluid capacities ........................278
lubricant specifications ..........284
reverse .....................................140
Message center ...........................67
english/metric button ...............68
menu button .............................68
Mirrors .........................................52
fold away ...................................58
heated ........................................57
side view mirrors (power) .......56
Moon roof ....................................53
Motorcraft parts ................250, 277
O
Octane rating ............................249
Oil (see Engine oil) ..................235
Overdrive .....................................51
P
Parking brake ............................129
Parts (see Motorcraft parts) ....277
Pedals (see Power adjustable
foot pedals) .................................59
Power adjustable foot pedals .....59
Power distribution box
(see Fuses) ...............................194
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
302

Traction-lok rear axle ...............131
Transfer case
fluid checking .........................262
Transmission
automatic operation .........51, 132
brake-shift interlock (BSI) ....132
fluid, checking and adding
(automatic) .............................258
fluid, checking and adding
(manual) .................................261
fluid, refill capacities ..............278
lubricant specifications ..281, 284
manual operation ....................138
Turn signal ..................................43
V
Vehicle dimensions ...................284Vehicle Identification Number
(VIN) ..........................................293
Vehicle loading ..........................159
Ventilating your vehicle ...........128
W
Warning lights (see Lights) .......12
Washer fluid ..............................235
Water, Driving through .............158
Windows
power .........................................55
Windshield washer fluid and
wipers ..........................................50
checking and adding fluid .....235
replacing wiper blades .............50
Wrecker towing .........................214
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
304