headlamp FORD SUPER DUTY 2004 1.G User Guide
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Page 48 of 304

3. Rotate the bulb socket counterclockwise and remove from lamp
assembly.
4. Pull the bulb straight out of the socket.
Install the new bulb(s) in reverse order.
Replacing brake/tail/backup lamp bulbs—F450/F550 only
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the four screws and the
lamp lens from lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
Replacing cargo lamp and high-mount brakelamp bulbs
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the two screws and lamp
assembly from vehicle as wiring
permits.
3. Remove the bulb socket by
rotating counterclockwise.
4. Pull the bulb straight out of the
socket.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
48
Page 49 of 304

Replacing roof marker bulbs
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the screw and lens from
the lamp assembly.
3. Pull the bulb straight out of the
socket.
Install the bulb(s) in reverse order.
Replacing foglamp bulbs (if equipped)
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the bulb socket from the
foglamp by turning
counterclockwise.
3. Disconnect the electrical connector from the foglamp bulb.
Install the new bulb(s) in reverse order.
Replacing license plate lamp bulbs
The license plate bulbs are located
behind the rear bumper. To change
the license plate lamp bulbs:
1. Reach behind the rear bumper to
locate the bulb.
2. Twist the bulb socket
counterclockwise and carefully pull
to remove it from the lamp
assembly.
3. Pull out the old bulb from the
socket and push in the new bulb.
4. Install the bulb socket in lamp assembly by turning it clockwise.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
49
Page 58 of 304

Clearance lamps (if equipped)
Illuminates when the headlamps or
parking lamps are switched on.
This provides additional visibility of
your vehicle to other drivers on the
road.
Fold-away mirrors
The mirrors can be manually folded forward or backwards for narrow
spaces like driving through an automatic car wash or backing out of a
garage with the trailer tow mirror.
The telescoping feature (if equipped) allows the mirror to extend
approximately 80 mm (3.15 inches). This feature is especially useful to
the driver when towing a trailer.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
58
Page 102 of 304

Deactivating/activating the BeltMinder feature
Read steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The BeltMinder feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, ensure that the following conditions are
met:
•The parking brake is set.
•The gearshift is in P (Park) (automatic transmission) or the neutral
position (manual transmission).
•The ignition switch is in the OFF position.
•All vehicle doors are closed.
•The driver’s safety belt is unbuckled.
•The parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure).
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
BeltMinder activation and deactivation procedure
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE.)
2. Wait until the safety belt warning light turns off. (Approximately 1–2
minutes.)
•Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
102
Page 125 of 304

Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Do not start your vehicle in a closed garage or in other enclosed
areas. Exhaust fumes can be toxic. Always open the garage door
before you start the engine. SeeGuarding against exhaust fumesin
this chapter for more instructions.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
When the engine starts, the idle RPM runs faster to warm the engine. If
the engine idle speed does not slow down automatically, have the vehicle
checked. The following starting instructions are for vehicles equipped
with a gasoline engine; if your vehicle is equipped with a Diesel engine,
refer toStarting the enginein the your Diesel owner guide supplement.
Before starting the vehicle:
1. Make sure all occupants buckle their safety belts. For more
information on safety belts and their proper usage, refer to theSeating
and Safety Restraintschapter.
2. Make sure the headlamps and electrical accessories are off.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
125
Page 195 of 304

To remove a fuse use the fuse puller
tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 15A* Adjustable pedals
2—Not used
3—Not used
4 20A* Power point - instrument panel
5—Not used
6 20A* Trailer tow turn/stop relay
7 30A* High beam headlamps/Flash to
pass
8 15A* Backup lamps (Diesel engine
only)
9 20A* Heated mirrors
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
195
Page 196 of 304

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
10 10A* A/C clutch
11 20A* Radio (main)
12 20A* Cigar lighter / OBD II
13 5A* Power mirrors/switches
14 15A* Daytime running lamps (DRL)
15—Not used
16—Not used
17 15A* Exterior lamps
18 20A* Turn lamps/Brake on-off switch
(high)
19 10A* Body security module/4x4 module
20 10A* Fuel Injection Control Module
(FICM) relay (Diesel engine only)
21—Not used
22 20A* Engine control
23 20A* Engine control (gasoline engine
only), Climate control (Diesel
engine only)
24 2A* Brake pressure switch/Speed
control
25 10A* 4-Wheel Anti-lock Brake System
(4WABS) module, Variable Fan
Control (VFC) (Diesel engine
only)
26 10A* Air bags
27 15A* Ignition switch Run feed
28 10A* EATC module/Front blower relay
coil
29 10A* Customer access
30 15A* Highbeam headlamps
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
196
Page 296 of 304

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Sliding rear windows - manual and power
Splash guards
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
Accessories
296
Page 301 of 304

recommendations ...................237
refill capacities ........................278
specifications ..................281, 284
Exhaust fumes ..........................128
F
Fail safe cooling ........................244
Fluid capacities .........................278
Foglamps .....................................41
Four-Wheel Drive vehicles .......143
description ..............................147
driving off road .......................149
electronic shift ................143, 147
indicator light .........................144
lever operated shift ................145
manual locking hubs ..............143
preparing to drive your
vehicle .....................................131
Fuel ............................................246
calculating fuel economy .......250
cap ...........................................248
capacity ...................................278
choosing the right fuel ...........248
comparisons with EPA fuel
economy estimates .................253
detergent in fuel .....................249
filling your vehicle with
fuel ...........................246, 248, 250
filter, specifications ........250, 277
fuel pump shut-off switch .....192
improving fuel economy ........250
octane rating ...................249, 284
quality ......................................249
running out of fuel .................249
safety information relating to
automotive fuels .....................246
Fuel pump shut-off switch .......192
Fuses ..................................193–194
G
Garage door opener ....................53Garage Door Opener
(see Homelink wireless
control system) ...........................62
Gas cap (see Fuel cap) ............248
Gas mileage
(see Fuel economy) .................250
Gauges .........................................15
transmission fluid
temperature gauge ...................19
GAWR
(Gross Axle Weight Rating)
calculating ...............................162
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................162
H
Hazard flashers .........................192
Head restraints ...........................89
Headlamps ...................................40
aiming ........................................43
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................42
replacing bulbs ...................45–46
turning on and off ....................40
Heating
heating and air conditioning
system .................................37–38
HomeLink universal
transceiver
(see Garage door opener) .........65
Homelink wireless control
system ..........................................62
Hood ..........................................233
I
Ignition ...............................124, 284
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
301
Page 302 of 304

Infant seats
(see Safety seats) .....................116
Inspection/maintenance (I/M)
testing ........................................255
Instrument panel
cleaning ...................................228
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......209
K
Keyless entry system .................80
autolock .....................................79
Keys
positions of the ignition .........124
L
Lamps
autolamp system .......................40
bulb replacement
specifications chart ..................44
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................43–44
replacing bulbs ...................44–49
Lane change indicator
(see Turn signal) ........................43
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........129
speed control ............................61
Load limits .................................159Loading instructions .................162
Locks
autolock .....................................79
childproof ..................................74
Lubricant specifications ...281, 284
Lumbar support, seats ...............88
M
Manual transmission .................138
fluid capacities ........................278
lubricant specifications ..........284
reverse .....................................140
Message center ...........................67
english/metric button ...............68
menu button .............................68
Mirrors .........................................52
fold away ...................................58
heated ........................................57
side view mirrors (power) .......56
Moon roof ....................................53
Motorcraft parts ................250, 277
O
Octane rating ............................249
Oil (see Engine oil) ..................235
Overdrive .....................................51
P
Parking brake ............................129
Parts (see Motorcraft parts) ....277
Pedals (see Power adjustable
foot pedals) .................................59
Power adjustable foot pedals .....59
Power distribution box
(see Fuses) ...............................194
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
302